DX Engineering DXE-ARAV-R User manual

- 1 -
Active Receive Antenna
3-Piece ARAV Antenna Retrofit Kit
3-Piece ARAV Antenna
DXE-ARAV-R ARAV Antenna Retrofit Kit
DXE-ARAV-A ARAV Antenna Kit
DXE-ARAV-AR-INS Revision 0
© DX Engineering 2019
1200 Southeast Ave. - Tallmadge, OH 44278 USA
Phone: [phone] ∙ Tech Support and International: [phone]
Fax: [phone] ∙ E-mail: [email protected]

- 2 -
Introduction
This kit allows the users of older ARAV (AVA-2) units with the 102 inch whip antenna to upgrade
to the newer three-piece aluminum antenna. The older version active antennas used a one-piece 102
inch whip antenna that is not easy transport for remote operating or cost effective to ship because of
the length. This new design ARAV antenna can be shipped at lower expense and also small enough
to easily pack for DXpeditions or portable operations.
There are two kits available. One is for a complete retrofit to an older model ARAV Active Receive
Antenna, the second kit available is for a replacement antenna for the newer model ARAV Active
Receive Antenna.
Part Number
Product Name
Description
DXE-ARAV-R
ARAV Retrofit Kit
Complete retrofit kit for older ARAV units
DXE-ARAV-A
ARAV Antenna Kit
Replacement antenna kit for current model ARAV units
Features
Compact − Three piece aluminum element has low visual and environmental impact
Ideal for portable use
Easy to transport
Long Life − Strong antenna grade aluminum elements with high quality stainless steel
mounting hardware
WARNING!
INSTALLATION OF ANY ANTENNA NEAR POWER LINES IS DANGEROUS
Warning:Do not locate the antenna near overhead power lines or other electric light or power
circuits, or where it can come into contact with such circuits. When installing the antenna, take
extreme care not to come into contact with such circuits, because they may cause serious injury or
death.
Manual Updates
Every effort is made to supply the latest manual revision with each product. Occasionally a manual
will be updated between the time your DX Engineering product is shipped and when you receive it.
Please check the DX Engineering web site (www.DXEngineering.com) for the latest revision
manual.
Basic Tools Required
1/4”, 3/8”, 5/16", 7/16", 1/2" wrenches or nut drivers, and a 5/8" wrench
# 2 Phillips Head Screw Driver
7/64” and 3/32” Allen Wrenches - Included in the kits -

- 3 -
Part Lists
Both DXE-ARAV-R Retrofit Kit and DXE-ARAV-A Antenna Kit contain the following parts:
Qty
ARAV4-Antenna & Hardware
Drawing
Ref #
1
7/64" Allen Wrench
-
1
3/32" Allen Wrench
-
1
Tube, Aluminum, 0.500" x .058" Wall x 36" L
2
1
Tube, Aluminum, 0.375" x .058" Wall x 36" L
3
1
Tube, Aluminum, 0.250" x .035" Wall x 36" L
4
2
10-24 x 1-1/2" L Hex Head Bolt, Stainless Steel
5
8
#10 SS Flat Washer (thick), Stainless Steel
6
2
10-24 Hex Nut, Stainless Steel
7
2
10-24 Nyloc Hex Nut, Stainless Steel
8
1
#10 External Tooth Washer, Stainless Steel
9
2
Aluminum Spacer, 5/16” OD, 0.192" ID, 11/32" L
10
2
6-32 x 3/4" Socket Head Cap Screw, Stainless Steel
11
2
#6 Flat Washer, Stainless Steel
12
2
6-32 Nyloc Hex Nut, 18-8 Stainless Steel
13
2
4-40 x 1/2" Socket Head Cap Screw, Stainless Steel
14
2
#4 Flat Washer, Stainless Steel
15
2
4-40 Nyloc Nut, Stainless Steel
17
1
Vinyl End Cap, 0.228" ID size
18
The DXE-ARAV-R Retrofit kit also contains the following parts:
Qty
Stainless V-Clamp for 1/2" to 3/4" pipe
2
U-Bolt .75" Stainless Steel
2
Saddle Clamp, 1/2" thru 3/4”
2
1/4-20 Hardware Pack, Stainless Steel
Qty
Plate and Hardware for ARAV4
Drawing
Ref #
1
Vertical Mounting Plate
1
2
10-24 Hex Nut, Stainless Steel
-
2
10-24 x 5/8" L, Hex Head Bolt, Stainless Steel
-
4
#10 SS Flat Washer, Stainless Steel
-
2
#10 SS Split Washer, Stainless Steel
-
2
Wire Assembly, 7"- 14 ga, w/ #10 Ring & #10 Spade
-
Assembly
The assembly described is for retrofitting a single older model ARAV unit.
NOTE: Use JTL-12502 - Jet-Lube™SS-30 on the joints between the antenna elements and on all
stainless steel hardware threads to prevent galling and to ensure proper torque.
Remove the AVA-2 from the existing black mounting plate by removing the wires connecting to the
wing nuts and the mounting hardware as shown on the next page. The old hardware, black plate,
brass antenna mount and U-Bolts with saddles will not be re-used. This retrofit kit supplies a new
black plate with new holes drilled for the new antenna and new hardware and connection wires to
ensure the assembly goes easily.

- 4 -
Remove the AVA from the existing black mounting plate
Orient the new black mounting plate with the antenna mounting holes close to the top, as shown
below. Mount the AVA-2 matching unit with the ANT + terminal toward the top and the F-
Connector toward the bottom. Use the 5/8" hex head bolts, flat washer under each bolt, flat and split
washer under each hex nut.
Loosely install the two new
stainless steel U-Clamps on
the black mounting plate
using the U-Bolt, V-Clamp,
flat washers, split washers
and hex nuts as shown.
The following shows a complete drawing with the newer style antenna and details installation.
When replacing and existing newer style antenna, use this diagram to identify where the parts are
installed.

- 5 -
NOTE: Use JTL-12502 - Jet-Lube™SS-30 on the joints between the antenna elements and on all
stainless steel hardware threads to prevent galling and to ensure proper torque.
Antenna and Antenna Mounting Parts List
Item
Description
QTY
Item
Description
QTY
1
Mounting Plate
1
11
#6-32 x 3/4” Socket Head Cap Screw
2
2
1/2” Tube, Drilled
1
12
#6 Flat Washer
2
3
3/8” Tube, Drilled
1
13
#6-32 Nylon Lock Nut
2
4
1/4” Tube, Drilled
1
14
#4-40 x 1/2” Socket Head Cap Screw
2
5
#10-24 x 1-1/2” Hex Head Cap Screw
2
15
#4 Flat Washer
2
6
#10 Flat Washer
8
17
#4-40 Nylon Lock Nut
2
7
#10-24 Hex Nut
2
18
1/4” Vinyl Cap
1
8
#10-24 Nylon Lock Nut
2
REF
#10 Terminal with Wire (Ref. Item)
1
9
#10 External Tooth Washer
1
-
7/64” Allen Hex Wrench
1
10
5/16” Aluminum Spacer, 11/32” long
2
-
3/32” Allen Hex Wrench
1
NOTE: This parts
list and drawing
does not include all
of the parts that are
included in the
retrofit kit.
The parts list
(above) and
drawing (shown to
the right) only
show the parts for
the antenna and
antenna mounting.
Other parts, not in
this kit, include the
ARAV unit and
ground clamp and
are described in the
assembly of the
ARAV4 in its own
manual.

- 6 -
Bottom Antenna Element Assembly
Refer to the drawing shown below and on page 6 for the antenna assembly.
Install 2 hex head bolts (#10-24 x 1-1/2” long) in the mounting plate using flat washers and hex nuts
as shown below, tighten in place.
Place a flat washer and a spacer on each of the hex
head bolts. The bottom antenna element has larger
holes on one side, these larger holes face the
spacers. The bottom antenna element is installed so
the spacers are inside of the element.
On the bottom hex head bolt, install an external tooth
washer, one of the wires with a ring terminal,

- 7 -
followed by a flat washer, split washer and a hex nut as shown. Note the direction of the wire in the
photo. On the top hex head bolt, install a flat washer, split washer and a hex nut. Tighten in place.
The other end of the wire has a fork lug, is connected to the ANT+
on the AVA2 as shown below between the two flat washers. Tighten
in place.
Installing the upper two Antenna Elements
The upper two elements are installed to the antenna element that is in
place on the black mounting plate. 3/8” element fits inside the 1/2”
element mounted to the black mounting plate. Use the #6 hardware
and the included Allen wrench to secure this element in place. Note:
The head of the socket head cap screws will fit inside of the
larger hole and make contact with the element that was inserted.
The upper 1/4” element fits inside the 3/8” element, Use the #4
hardware and the included Allen wrench to secure the upper element
in place. Install the black vinyl cap in place on the top element.

- 8 -
Technical Support
If you have questions about this product, or if you experience difficulties during the installation,
contact DX Engineering at [phone]. You can also e-mail us at:
[email protected]
For the best service, please take a few minutes to review this manual before you call.
Warranty
All products manufactured by DX Engineering are warranted to be free from defects in material and workmanship for a period of one (1) year from
date of shipment. DX Engineering’s sole obligation under these warranties shall be to issue credit, repair or replace any item or part thereof which is
proved to be other than as warranted; no allowance shall be made for any labor charges of Buyer for replacement of parts, adjustment or repairs, or
any other work, unless such charges are authorized in advance by DX Engineering. If DX Engineering’s products are claimed to be defective in
material or workmanship, DX Engineering shall, upon prompt notice thereof, issue shipping instructions for return to DX Engineering (transportation-
charges prepaid by Buyer). Every such claim for breach of these warranties shall be deemed to be waived by Buyer unless made in writing. The above
warranties shall not extend to any products or parts thereof which have been subjected to any misuse or neglect, damaged by accident, rendered
defective by reason of improper installation, damaged from severe weather including floods, or abnormal environmental conditions such as prolonged
exposure to corrosives or power surges, or by the performance of repairs or alterations outside of our plant, and shall not apply to any goods or parts
thereof furnished by Buyer or acquired from others at Buyer’s specifications. In addition, DX Engineering’s warranties do not extend to other
equipment and parts manufactured by others except to the extent of the original manufacturer’s warranty to DX Engineering. The obligations under
the foregoing warranties are limited to the precise terms thereof. These warranties provide exclusive remedies, expressly in lieu of all other remedies
including claims for special or consequential damages. SELLER NEITHER MAKES NOR ASSUMES ANY OTHER WARRANTY
WHATSOEVER, WHETHER EXPRESS, STATUTORY, OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY AND
FITNESS, AND NO PERSON IS AUTHORIZED TO ASSUME FOR DX ENGINEERING ANY OBLIGATION OR LIABILITY NOT STRICTLY
IN ACCORDANCE WITH THE FOREGOING.
©DX Engineering 2018
DX Engineering®, DXE®, DX Engineering, Inc.®, Hot Rodz®, Maxi-Core®, DX Engineering THUNDERBOLT®, DX Engineering Yagi Mechanical®,
EZ-BUILD®, TELREX®, Gorilla Grip®Stainless Steel Boom Clamps, Butternut®, SkyHawk™, SkyLark™, SecureMount™, OMNI-TILT™, RF-
PRO-1B®, AFHD-4®are trademarks of PDS Electronics, Inc. No license to use or reproduce any of these trademarks or other trademarks is given or
implied. All other brands and product names are the trademarks of their respective owners.
Specifications subject to change without notice.