DXV Randall D35102.540 User manual

- 1 -
INSTALLATION INSTRUCTIONS
SAVE FOR FUTURE USE
M965553 Rev. 1.2
ROUGHING-IN DIMENSIONS:
• For reference
Product names listed herein are trademarks of AS America, Inc.
© AS America, Inc. 2013
In the United States:
DXV by American Standard
One Centennial Avenue
Piscataway, New Jersey 08855
Attention: Director of Customer Care
For residents of the United States, warranty
information may also be obtained by calling
the following toll free number: [phone]
www.DXV.com
In Canada:
DXV by American Standard
5900 Avebury Road
Mississauga, Ontario
L5R 3M3
Canada
Toll Free: 1-800-387-0369
Local: 905-306-1093
Fax: [phone]
www.DXV.ca
In Mexico:
DXV by American Standard
Via Morelos 330
Col. Santa Clara Coatitla
Ecatepec, Estado de México 55540
Toll Free: 01-800-8391200
www.DXV.mx
Randall™ Pressure Balanced
Shower Trim Kit
Lever Handle
Model D35102.500
Cross Handle
Model D35102.540
BOTTOM OF
TUB
OR SHOWER
STALL
48" TO 54"
OPTIONAL
(1219mm TO
1372mm)
7-7/8" D.
(200mm)
SHW
TUB
FINISHED WALL
1/2" NPT
(13mm)
OPTIONAL TO
FINISHED FLOOR
USUALLY
BETWEEN
72'' AND 84"
(1829 TO
2134mm)
1-5/8" TO 3-1/4"
(41mm TO 83mm)
LEVER
HANDLE
CROSS
HANDLE
THREADED INLETS (STOPS)
OUTLETS 1/2" NPT
INLETS 1/2" NPT
5-7/8"
(149 mm)
3-3/8"
(86 mm)
Phillips Screwdriver
Regular Screwdriver
RECOMMENDED TOOLS AND MATERIALS
Thank you for selecting DXV by American Standard.
To ensure that your installation proceeds smoothly,
please read these instructions carefully
before you begin.
Most of the procedures require the use of common tools and materials, which are available from hardware and plumbing,
supply stores. It is essential that the tools and materials be on hand before work is begun.
BOTTOM OF
SHOWER HEAD
74" FOR HEAD
CLEARANCE
(OPTIONAL)
(1880 mm)

- 2 - M965553 Rev. 1.2
1ROUGHING-IN Turn off water at main supply.
CAUTION
When soldering, remove PLASTER GUARD, CARTRIDGES and CHECK STOPS (IF PRESENT). When finished
soldering, flush valve body, replace cartridges, check stops (if present) and plaster guard to continue installation.
Use thread sealant or Teflon tape on threaded connections.
NOTE
• If the valve is installed on a berglass or other thin wall application, the PLASTER
GUARD (4) can be used as a support.
• Cut a 4" dia. hole in the shower stall.
• Drill two additional 1" (25mm) holes to allow access to the stops.
• Remove PLASTER GUARD (4), rotate 180˚ so that indicated screw holes t
• MANIFOLD (2). Push CAP on valve, place ESCUTCHEON on and attach with screws.
• Connect hot and cold water supplies.
• Cap off shower pipe (5).
• For support, use pipe BRACES (6) secured to wooden braces.
• With valve turned off, turn on water supplies. Check for leaks.
• See Roughing-in diagram before starting.
• Connections are:
• 1/2" (13mm) female NPT for threaded inlets
• Connect RISER PIPE (1) to MANIFOLD (2) top outlet marked "SHR".
• Plug TUB outlet with 1/2" (13mm) NPT PLUG supplied.
• For proper positioning the nished wall must be within side wall of PLASTER GUARD (4).
COLD
HOT
PLUG
INSTALL TRIM
• Push CAP (1) onto VALVE CARTRIDGE (2). Mount ESCUTCHEON (3) with gasket to valve body and secure with SCREWS (4).
• Push the COVER (5) as shown over the CAP (1) and align prongs on COVER (5) with screw holes in ESCUTCHEON (3).
Important! Make sure COVER (5) snaps over the SCREWS (4).
• Push ADAPTER (6) onto CARTRIDGE STEM (7). Push ESCUTCHEON (8) onto ADAPTER (6). Mount CROSS HANDLE (9) or
LEVER HANDLE (10) and secure with WASHER and SCREW (11). Cover with CAP (12).
6
3
11
12
1
10
57
2
4
8
9
SHOWER PIPE CAP
2
1
6
5
4
2

- 3 - M965553 Rev. 1.2
BACK TO BACK INSTALLATION
(SEE ILLUSTRATION STEP 5 FOR REFERENCE)
5
• Reassemble FIXATION RING (4) and CARTRIDGE (1).
• Remove Handle and Trim from Valve. See step 1 for reference.
• Remove PRESSURE BALANCE UNIT (5). Rotate PRESSURE
BALANCE UNIT (5) 180˚ so that the inlets face up and the large
outlet port faces down.
• Push PRESSURE BALANCE UNIT (5) in casting make sure inlets
line up with holes in bottom of casting. Top ange should butt
up against top of casting.
1
TEST INSTALLED FITTING
• Turn VALVE "off".
• With HANDLE (1) in "off"
position, turn on water
supplies and check all
connections for leaks.
• Operate HANDLE (1) and
ush water lines thoroughly.
Check the function for proper operation.
4
• Remove Handle and Trim from Valve. See step 1 for reference.
• Shut off water supply by either closing off main water supply, or closing off the hot and cold CHECK STOPS on valve, if present.
TO GAIN ACCESS TO VALVE FOR SERVICING
• Remove CARTRIDGE (1) by removing CARTRIDGE SCREWS (2). Remove three SCREWS (3) from FIXATION RING (4) and
pull out PRESSURE BALANCING (5) unit.
• Clean SEALS (9) on base of CARTRIDGE (1). Check base of PRESSURE BALANCING UNIT (5) and clean O-RINGS (6).
Remove CAPS (7) and check O-RINGS on inside of CAPS (7). Clean inside sealing surfaces of VALVE BODY (8).
• Re-assemble PRESSURE BALANCING UNIT (5) and CARTRIDGE (1). Tighten all screws. Turn on water supply and see
above for installing TRIM and HANDLE.
VALVE LEAKS WHEN SHUT OFF
BACK TO BACK INSTALLATION
ROTATE 180˚
• Remove PRESSURE BALANCE UNIT (5). Remove CAPS (7) and clean valve thoroughly.
• Examine balancing unit and check condition of O-ring on end of piston. Piston should move back and forth. Order Repair
Part M952100-0070A if balancing unit is defective.
• Replace CAPS (7) and install PRESSURE BALANCE UNIT (5). Make sure inlets line up with two holes in bottom of casting.
Top ange should butt-up against top of casting.
UNABLE TO MAINTAIN CONSTANT TEMPERATURE
1
2
9
5
5
7
86
4
3
INLETS
LARGE OUTLET
6
By restricting HANDLE rotation and limiting the amount of hot water allowed to mix with the cold, the HOT LIMIT
SAFETY STOP (1) reduces risk of accidental scalding. To set the maximum hot water temperature of
your faucet, all you need to do is adjust the setting on the HOT LIMIT SAFETY STOP (1).
• Turn CARTRIDGE STEM (2) to the OFF position (coldest setting) before making adjustment to
HOT LIMIT STOP (1). Use a at blade screwdriver to pry free the HOT LIMIT SAFETY
STOP (1). Pull forward and rotate counterclockwise one number to limit hot water
temperature. Use ARROW (3) on CARTRIDGE (4) and NUMBERS (5) on
HOT LIMIT STOP (1) for indication.
1
5
1
3
1
1
9
7
5
3
1
0
1
5
1
3
1
1
9
7
5
3
1
1
5
1
3
1
1
9
7
5
3
1
COLDER
(Larger Numbers)
0 1 3 5 7 9 11 13 15
HOTTER
(Smaller Numbers)
0 1 3 5 7 9 11 13 15
1
5
1
5
44
3
3
22
ADJUST HOT LIMIT STOP3

- 4 - M965553 Rev. 1.2
Pressure Balanced Shower
Trim Kit
Randall™
100
144
150
Replace the "XXX" or "YYY" with
appropriate nish code
POLISHED CHROME
BRUSHED NICKEL
PLATINUM NICKEL
D35102.540
D35102.500
MODEL NUMBERS
Lever Handle
Cross Handle
H960685.XXX
TRIM PLATE SCREWS
H961279.191
HANDLE ADAPTER
A860682.XXX
HANDLE CAP
A860682.XXX
HANDLE CAP
H961229.XXX
TRIM RING
H961536.XXX
CROSS HANDLE SET
M964577-YYY0A
TRIM PLATE
M964519-YYY0A
CARTRIDGE COVER
H961537.XXX
LEVER HANDLE SET