Dyna 69000 Guide

Dynorbital
®
Silver Supreme
12,000 RPM Random Orbital Sander
PD11.22R
April, 2016
Supersedes PD10.36
Model 69020
For Serial No. 11E2065 and Higher
WARNING
Read and understand this tool manual before operating your air tool. Follow all safety rules for the protection of operating personnel
as well as adjacent areas. Always operate, inspect and maintain this tool in accordance with the American National Standards
Institute (ANSI) Safety Code for Portable Air Tools – B186.1. For additional safety information, refer to Safety Requirements for the Use,
Care and Protection of Abrasive Wheels – ANSI B7.1, Code of Federal Regulation – CFR 29 Part 1910, European Committee for Standards
(EN) Hand Held Non-Electric Power Tools – Safety Requirements and applicable State and Local Regulations.
Find The Most Current Offering of Support Documents and Accessories at www.Dynabrade.com
Read and understand tool manual before work starts
to reduce risk of injury to operator, visitors, and tool.
Ear protection to be worn when exposure to sound,
exceeds the limits of applicable Federal, State or
local statues, ordinances and/or regulations.
Practice safety requirements.Work alert, have proper
attire, and do not operate tools under the influence
of alcohol or drugs.
Air line hazard, pressurized supply lines and flexible
hoses can cause serious injury. Do not use damaged,
frayed or deteriorated air hoses and fittings.
Eye protection must be worn at all times, eye
protection to conform to ANSI Z87.1.
Respiratory protection to be used when exposed to
contaminants that exceed the applicable threshold
limit values required by law.
Some dust created by sanding, grinding, drilling, and other construction activities contain chemicals known to cause cancer, birth defects
or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement and other masonry products
• Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
DO NOT USE Tool for Anything Other Than Its Intended Applications.
Training: Proper care, maintenance, and storage of your air tool will maximize tools performance and reduce chance for accident.
Employer's Responsibility: Provide operators with safety instructions and training for safe use of tools and accessories.
Report to Your Supervisor any Condition of the Tool, Accessories or Operation you Consider Unsafe.
Tool Intent: Dynorbital®Silver Supreme Sanders are used for sanding and finishing a variety of materials including wood,
metal, plastic, fiberglass, solid surfaces, composites, rubber, glass and stone.
SAFETY and OPERATING INSTRUCTIONS
Carefully Read and Understand the General
and Sander/Polisher sections found in Tool
Safety and Operating Guidelines (PN00001676)
Before Handling or Using Tool.
Carefully Read all instructions before operating or servicing
any Dynabrade
®
Abrasive Power Tool. Products offered by
Dynabrade are not to be modified, converted or otherwise
altered from the original design.
Safety, Operation and Maintenance – Save This Document and Educate All Personnel
3/8" Orbit Models:
69000, 69003, 69004, 69005, 69008,
69009, 69010, 69013, 69014, 69060,
69100, 69103, 69104
3/16" Orbit Models:
69015, 69018, 69019, 69020, 69021,
69023, 69024, 69025, 69026, 69028,
69029, 69061, 69105, 69108, 69109
3/32" Orbit Models:
69030, 69033, 69034, 69035, 69038,
69039, 69040, 69043, 69044, 69062,
69110, 69113, 69114

MAINTENANCE INSTRUCTIONS
Important: To keep tool safe, a Preventative Maintenance Program is
recommended. The program should include inspection of the tool and all
related accessories and consumables, including air lines, pressure regulators,
filters, oilers, etc. (refer to CAGI B186.1 for additional maintenance
information). If accessory or tool breakage occurs, investigate failure to
determine the cause and correct before issuing tool for work. Use the following
schedule as a starting point in developing a Preventative Maintenance
Program. If tool does not operate properly (RPM, vibration, start/stop) after
these scheduled checks or at any time, the tool must be repaired and
corrected before returning tool to use.
INSTALLATION
• To ensure long life and dependable service, use a Closed Loop Air System
and Filter-Regulator-Lubricator (FRL) as diagramed below.
• Each tool should have its own dedicated hose connected to an air supply
FRL. Quick disconnects should be installed at the FRL in an effort to reduce
contamination into the tool. Securely affix all fittings and hose assemblies.
• It is strongly recommended that all Dynabrade rotary vane air tools be used
with a Filter-Regulator-Lubricator to minimize the possibility of misuse due
to unclean air, wet air or insufficient lubrication. Dynabrade recommends
the following: 10681 Air Line Filter-Regulator-Lubricator — Provides
accurate air pressure regulation, two-stage filtration of water contaminants
and micro-mist lubrication of pneumatic components.
• Dynabrade recommends 1 drop of air lube per minute for each 20 SCFM
(example: if the tool specification states 40 SCFM, set the drip rate
on the filter-lubricator to 2 drops per minute). 95842 Dynabrade Air Lube
is recommended.
MAINTENANCE SCHEDULE
Maintenance schedules depend on the type and style of tool. Refer to page
3 to reference symbols associated with specific maintenance items/areas.
Match maintenance schedules accordingly. See page 4 for any additional
maintenance information.
Note: Turbine style air motors do not require oil.
Daily (every 8 hours):
• Inspect tool and accessories for damage or broken parts. Replace items
as necessary to ensure proper operation and safety.
Lubricate motor as recommended. Use 95842 Dynabrade Air Lube
(10W/NR). Apply 1 drop/minute of air lube per 20 SCFM.
• Check air line pressure with a gage. (MAX. 90 PSIG or 6.2 Bar operating
pressure at the air inlet of the tool.)
Lubricate wick system and right angle gears through gear case
fitting. Apply 3 plunges of 95848 Gear Oil. Use 95541 Lubricant Gun
(Prime lubricant gun before use).
• Check tool for proper operation: If operating improperly or demonstrates
unusual vibration, the tool must be serviced and problem corrected before
further use.
Every 20 Hours/Once a Week (which ever comes first):
For tools without "wick system", lubricate right angle gears through
lubricant fitting. Apply 1 plunge of 95542 Grease. Use 95541
Lubricant Gun. (Prime lubricant gun before use).
• Measure RPM (speed) by setting air pressure to 90 PSIG (6.2 Bar) at
tool inlet, without accessory mounted, while the tool is running. Using
tachometer, check spindle speed of the tool. Unless otherwise stated the
no-load speed may not exceed the rated speed. If tool speed exceeds
maximum rated RPM, service as required and correct before use.
• If tool is running too fast: look for worn, damaged or missing governor, air
control rings and silencer(s). Service as required.
• If tool is running too slow: look for malfunctioning governor, clogged inlet
screen, silencer(s) or air stream. Service as required.
Note: Special care must be taken when servicing governors. Refer to specific
tool manual for governor instructions and/or speed control devices. Governor
assemblies made from molded plastic components are non-serviceable and
must be replaced.
Every 50 Hours:
Lubricate planetary gears through gear case fitting with 3 plunges
of 95544 Grease. Use 95541 Lubricant Gun. (Prime lubricant gun
before use).
REPAIR
• Use only genuine Dynabrade replacement parts to ensure quality. To order
replacement parts, specify Model#, Serial# and RPM of your air tool.
• Mineral spirits are recommended when cleaning the tool and parts. Do
not clean tool or parts with any solvents or oils containing acids, esters,
ketones, chlorinated hydrocarbons or nitro carbons.
• A Motor Tune-Up Kit is available which includes high wear and medium
wear motor parts.
• Air tool markings must be kept legible at all times, if not, reorder housing
and replace. User is responsible for maintaining specification information.
After maintenance is performed on tool, add a few drops of 95842
Dynabrade Air Lube to the tool inlet and start the tool a few times to
lubricate air motor. Verify RPM (per 20 hr maintenance schedule),
vibration and operation.
HANDLING & STORAGE
• Use of tool rests, hangers and/or balancers is recommended.
• Protect tool inlet from debris (see Notice below).
•Do Not carry tool by air hose or near the tool throttle lever.
• Store accessories in protective racks or compartments to prevent damage.
• Follow the handling instructions outlined in the operating instructions when
carrying the tool and when changing accessories.
• Protect accessories from exposure to water, solvents, high humidity,
freezing temperature and extreme temperature changes.
END OF USE/ DISPOSAL
When tool has reached its end of useful service, disassemble tool into its
primary components (i.e. steel, aluminum and plastic) and recycle or discard
per local, state and/or federal regulations as to not harm the environment.
NOTICE
All Dynabrade air motors use the highest quality parts available and are
manufactured to exacting tolerances. Air motor failures are often traced to lack
of lubrication or unclean air supply. Compressed air can force dirt and other
contaminants into motor bearings causing early failure. Contaminants can score
cylinder wall and vanes resulting in reduced efficiency and power. Our warranty
obligation is contingent upon proper use of our tools. Air motors which have been
subjected to misuse, contaminated air or lack of lubrication will void warranty.
Filter
Regulator
Lubricator
Lubricator Setting
90 PSIG
(6.2 Bar)
Air Flow to Tool Station
Ball
Valve
Ball
Valve
Air Flow
Drain
Valve
Drain
Valve
Air Tool
Air Compressor and Receiver
Drain Valve
Air Hose
90 PSIG Max.
(6.2 Bar)
Air Flow
Refrigerated
Air Dryer
• Dynabrade Air Power Tools
are designed to operate at 90
PSIG (6.2 Bar) maximum air
pressure at the tool inlet,
when the tool is running. Use
recommended regulator to
control air pressure.
• Ideally the air supply should
be free from moisture. To
facilitate removing moisture
from air supply, the installation
of a refrigerated air dryer after
the compressor and the use of
drain valves at each tool
station is recommended.
‰‰
‰
‰
‰
‰
CLOSED LOOP AIR SYSTEM
Sloped in Direction of Air Flow
O
W
G
O
2
‰
~
1 Drop/Minute per 20 SCFM
G

Orbit 3" 3-1/2" 5" 6"
3/8" 59122 59070 59071 59072
3/16" 59120 59060 59061 59062
3/32" 59121 59065 59066 59067
Dynorbital
®
Silver Supreme
Complete Assembly
1Back-Up Pads - See Chart
2Non-Vacuum Shroud
54458 3" & 3-1/2"
56051 5" & 6"
3Vacuum Shroud
57084 3" & 3-1/2"
69362 5"
69363 6"
457069 Balancer Shaft
595630 Snap Ring
659084 V-Seal
756052 Bearing
8Motor Shaft Balancer
956047 Key
10 59058 Lock Ring
11 59057 Front Bearing Seal
12 59083 Felt
13 58368 Bearing (2)
14 69361 Front Bearing Plate
15 57113 Rotor/Vane Set
16 69350 Cylinder
17 69352 Seal
18 57891 Rear Bearing Plate
19 Drop-In Motor Assembly
(See Chart -Page 4)
20 Housing (See Chart - Page 4)
21 69356 Throttle Lever - 3/8"
69360 Throttle Lever - 3/16"
69357 Throttle Lever - 3/32"
22 94590 Pin
23 57041 Comfort Platform
24 98459 O-Ring
25 58363 Valve Stem
26 59075 Speed Regulator
27 01025 O-Ring (2)
28 95697 Retaining Ring
29 01464 Seal
30 58365 Tip Valve
31 01468 Spring
32 01494 Inlet Bushing
33 69364 Shroud Adapter (5" & 6")
34 57083 Vacuum Adapter
35 96197 Dowel Pin
36 57066 Muffler Body
37 95526 O-Ring
38 69353 Vac Nozzle
39 57067 Vac Tube
40 57093 Vacuum Adapter
41 56027 Muffler Insert (3)
42 69359 Muffler Cap
43 69272 Muffler Assembly
(Includes 2 Inserts)
INDEX KEY
No. Part # Description
3
Adhesive: A2= Loctite #271
A8= Loctite #567
Torque: N•m x 8.85 = In. - lbs.
Oil: O1= Air Lube
O
A
T
KEY
Always follow adhesive manufacturers
cleaning and priming recommendations.
A8
A2
1
4
5
6
7
O1
O1
O1
O1
A2
89
11
10
12
13
19
14
15
16
18
13
22
20
21
23 25 26
29 30 31
28
17
2
3
Exhaust
Assemblies
(See Below)
Vinyl Face Pads
Style 3" 3-1/2" 5" 6"
Non-Vac 56084 56098 56106 56107
Vacuum – – 56104 56105
Hook-Face Pads
Style 3" 3-1/2" 5" 6"
Non-Vac 56087 54311 54325 54327
28 N•m
T
23 N•m T
O1
50679 26mm
Open-End Wrench
32
24
27
1 N•m
T
1 N•m
T
Self Generated VacuumNon-Vacuum
33* 34 35
41
43
36 37 38 39
Central Vacuum
33*
40 41 42
42
Maximum Flow:
- Turn Clockwise
Minimum Flow:
- Turn Counter-clockwise
Speed Regulator
Flow Control
+-
Included with Models:
69021 and 69026
Part No. 50617
Has 50683 Standard Reusable
Cloth Bag with hook ‘n loop closure
and 50682 Vacuum Hose.
Required Pad
Weight
3" - 75g.
3-1/2" - 80g.
5" - 100g.
6" - 130g.
Optional: 30 quantity Muffler
Insert available, P/N 56054.
Note: 56027 Muffler Insert(s) are installed with (1) in the housing body and (2) in the muffler cap . Replace accordingly.
6' Flex-Hose
Vacuum System
*For use on 5" & 6" Diameters Only.

DYNABRADE, INC. www.dynabrade.com
8989 Sheridan Drive •Clarence, NY 14031-1419 •Phone: [phone] •Fax: [phone] •International Fax: [phone]
© DYNABRADE, INC., 2016
OPTIONAL ACCESSORIES
MACHINE SPECIFICATIONS
Model Number Pad Diameter Vacuum Style Orbit Sound Weight Height Length Replacement Housing
69000 3-1/2" (89 mm) Non-Vac 3/8" (10 mm) 76 dB(A) 1.8 (.8) 3-1/2" (89) 6" (152 mm) 69300
69003 3-1/2" (89 mm) Self Gen. Vac 3/8" (10 mm) 83 dB(A) 1.9 (.9) 3-1/2" (89) 8-1/2" (216 mm) 69301
69004 3-1/2" (89 mm) Central Vac 3/8" (10 mm) 79 dB(A) 1.9 (.9) 3-1/2" (89) 7" (178 mm) 69302
69005 5" (127 mm) Non-Vac 3/8" (10 mm) 79 dB(A) 1.9 (.9) 3-1/2" (89) 6-1/2" (165 mm) 69303
69008 5" (127 mm) Self Gen. Vac 3/8" (10 mm) 80 dB(A) 2.0 (.9) 3-1/2" (89) 8-1/2" (216 mm) 69304
69009 5" (127 mm) Central Vac 3/8" (10 mm) 80 dB(A) 2.0 (.9) 3-1/2" (89) 7-1/4" (184 mm) 69305
69010 6" (152 mm) Non-Vac 3/8" (10 mm) 83 dB(A) 1.9 (.9) 3-1/2" (89) 7" (178 mm) 69306
69013 6" (152 mm) Self Gen. Vac 3/8" (10 mm) 83 dB(A) 2.1 (.9) 3-1/2" (89) 9" (229 mm) 69307
69014 6" (152 mm) Central Vac 3/8" (10 mm) 84 dB(A) 1.9 (.9) 3-1/2" (89) 7-3/4" (197 mm) 69308
69015 3-1/2" (89 mm) Non-Vac 3/16" (5 mm) 77 dB(A) 1.7 (.8) 3-1/2" (89) 6" (152 mm) 69309
69018 3-1/2" (89 mm) Self Gen. Vac 3/16" (5 mm) 82 dB(A) 1.8 (.8) 3-1/2" (89) 8-1/2" (216 mm) 69310
69019 3-1/2" (89 mm) Central Vac 3/16" (5 mm) 83 dB(A) 1.8 (.8) 3-1/2" (89) 7" (178 mm) 69311
69020 5" (127 mm) Non-Vac 3/16" (5 mm) 77 dB(A) 1.8 (.8) 3-1/2" (89) 6-1/2" (165 mm) 69312
69021/69023 5" (127 mm) Self Gen. Vac 3/16" (5 mm) 81 dB(A) 1.9 (.9) 3-1/2" (89) 8-1/2" (216 mm) 69339/69313
69024 5" (127 mm) Central Vac 3/16" (5 mm) 83 dB(A) 1.9 (.9) 3-1/2" (89) 7-1/4" (184 mm) 69314
69025 6" (152 mm) Non-Vac 3/16" (5 mm) 77 dB(A) 1.8 (.8) 3-1/2" (89) 7" (178 mm) 69315
69026/69028 6" (152 mm) Self Gen. Vac 3/16" (5 mm) 83 dB(A) 2.0 (.9) 3-1/2" (89) 9" (229 mm) 69340/69316
69029 6" (152 mm) Central Vac 3/16" (5 mm) 83 dB(A) 2.0 (.9) 3-1/2" (89) 7-3/4" (197 mm) 69317
69030 3-1/2" (89 mm) Non-Vac 3/32" (2 mm) 75 dB(A) 1.7 (.8) 3-1/2" (89) 6" (152 mm) 69318
69033 3-1/2" (89 mm) Self Gen. Vac 3/32" (2 mm) 83 dB(A) 1.8 (.8) 3-1/2" (89) 8-1/2" (216 mm) 69319
69034 3-1/2" (89 mm) Central Vac 3/32" (2 mm) 81 dB(A) 1.8 (.8) 3-1/2" (89) 7" (178 mm) 69320
69035 5" (127 mm) Non-Vac 3/32" (2 mm) 77 dB(A) 1.7 (.8) 3-1/2" (89) 6-1/2" (165 mm) 69321
69038 5" (127 mm) Self Gen. Vac 3/32" (2 mm) 84 dB(A) 1.9 (.9) 3-1/2" (89) 8-1/2" (216 mm) 69322
69039 5" (127 mm) Central Vac 3/32" (2 mm) 81 dB(A) 1.8 (.8) 3-1/2" (89) 7-1/4" (184 mm) 69323
69040 6" (152 mm) Non-Vac 3/32" (2 mm) 77 dB(A) 1.8 (.8) 3-1/2" (89) 7" (178 mm) 69324
69043 6" (152 mm) Self Gen. Vac 3/32" (2 mm) 81 dB(A) 2.0 (.9) 3-1/2" (89) 9" (229 mm) 69325
69044 6" (152 mm) Central Vac 3/32" (2 mm) 82 dB(A) 2.0 (.9) 3-1/2" (89) 7-3/4" (197 mm) 69326
69060 6" (152 mm) Non-Vac 3/8" (10 mm) 83 dB(A) 1.9 (.9) 3-1/2" (89) 7" (178 mm) 69336
69061 6" (152 mm) Non-Vac 3/16" (5 mm) 77 dB(A) 1.8 (.8) 3-1/2" (89) 7" (178 mm) 69337
69062 6" (152 mm) Non-Vac 3/32" (2 mm) 77 dB(A) 1.8 (.8) 3-1/2" (89) 7" (178 mm) 69338
69100 3" (76 mm) Non-Vac 3/8" (10 mm) 79 dB(A) 1.8 (.8) 3-1/2" (89) 6" (152 mm) 69327
69103 3" (76 mm) Self Gen. Vac 3/8" (10 mm) 81 dB(A) 1.9 (.9) 3-1/2" (89) 8-1/2" (216 mm) 69328
69104 3" (76 mm) Central Vac 3/8" (10 mm) 82 dB(A) 1.9 (.9) 3-1/2" (89) 7" (178 mm) 69329
69105 3" (76 mm) Non-Vac 3/16" (5 mm) 80 dB(A) 1.7 (.8) 3-1/2" (89) 6-1/2" (165 mm) 69330
69108 3" (76 mm) Self Gen. Vac 3/16" (5 mm) 82 dB(A) 1.8 (.8) 3-1/2" (89) 8-1/2" (216 mm) 69331
69109 3" (76 mm) Central Vac 3/16" (5 mm) 82 dB(A) 1.8 (.8) 3-1/2" (89) 7-1/4" (184 mm) 69332
69110 3" (76 mm) Non-Vac 3/32" (2 mm) 80 dB(A) 1.7 (.8) 3-1/2" (89) 7" (178 mm) 69333
69113 3" (76 mm) Self Gen. Vac 3/32" (2 mm) 83 dB(A) 1.8 (.8) 3-1/2" (89) 9" (229 mm) 69334
69114 3" (76 mm) Central Vac 3/32" (2 mm) 82 dB(A) 1.8 (.8) 3-1/2" (89) 7-3/4" (197 mm) 69335
Motor .26 hp (194 W) • 12,000 RPM • 5/16"-24 Pad Thread • 1/4" NPT Air Inlet Thread
Hose I.D. 1/4" (6 mm) • Air Flow 16 SCFM (450 LPM) • Air Pressure 90 PSIG (6.2 Bar)
Sound Level is the pressure measurement according to ISO - 15744.
Non-Vacuum to Vacuum Conversion Kits
Pad Diameter Converts Kit
Inch (mm) Tool To Part Number
3-1/2" (89) Self-Generated Vacuum 57118
3-1/2" (89) Central Vacuum 57119
5" (127) Self-Generated Vacuum 57120
5" (127) Central Vacuum 57121
6" (152) Self-Generated Vacuum 57122
6" (152) Central Vacuum 57122
96620 Tune-Up Kit
• Tune-Up Kit contains high
wear and medium wear parts.
Drop-in Motor Assemblies
Orbit 3" 3-1/2" 5" 6"
3/8" 69450 69453 69456 69459
3/16" 69451 69454 69457 69460
3/32" 69452 69455 69458 69461
Note: 59058 Lock Ring ONLY included with
3/8" Orbit Drop-in Motors.
LIFETIME WARRANTY
To validate Dynabrade Lifetime Warranty, you must register each tool at: www.dynabrade.com. Registration of each tool at website is required.
Dynabrade will not honor Lifetime Warranty on unregistered tools. Please view the entire Lifetime Warranty Policy at : www.dynabrade.com.
American National Standards Institute (ANSI)
25 West 43 Rd St., 14th Floor • New York, NY 10036 • Tel: [phone]
Compressed Air & Gas Institute
1300 Sumner Ave. • Cleveland, OH 44115-2851
Tel: [phone] • Fax. [phone]
European Committee for Standardization
Rue de Stassart 36 • B - 1050 Brussels, Belgium
International Organization of Standards
Case postale 56 • CH-1211 Geneva 20
Tel: + 41 22 749 01 11 • Fax: + 41 22 749 09 47
Government Printing Office
Superintendent of Documents • Attn: New Orders
P.O. Box 371954 • Pittsburgh, PA 15250-7954
Tel: [phone]
REFERENCE CONTACT INFORMATION