dynabug 57800 Guide

Safety, Operation and Maintenance – Save This Document and Educate All Personnel
Parts Page Reorder No. PD13•11
Effective March, 2013
Supersedes PD09•53T
WARNING
Read and understand this tool manual before operating your air tool. Follow all safety rules for the protection of operating personnel as well
as adjacent areas. Always operate, inspect and maintain this tool in accordance with the American National Standards Institute (ANSI).
Safety Requirements for the Use, Care and Protection of Abrasive Wheels – ANSI B7.1, Compressed Air and Gas Institute (CAGI) Safety Code
for Portable Air Tools – CAGI B186.1, Code of Federal Regulation – CFR 29 Part 1910, International Organization for Standardization (ISO)
Hand Held Non-Electric Power Tools – ISO 11148, Safety Requirements and applicable State and Local Regulations.
Find The Most Current Offering of Support Documents and Accessories at www.Dynabrade.com
Read and understand tool manual before work starts
to reduce risk of injury to operator, visitors, and tool.
Ear protection to be worn when exposure to sound,
exceeds the limits of applicable Federal, State or
local statues, ordinances and/or regulations.
Practice safety requirements.Work alert, have proper
attire, and do not operate tools under the influence
of alcohol or drugs.
Air line hazard, pressurized supply lines and flexible
hoses can cause serious injury. Do not use damaged,
frayed or deteriorated air hoses and fittings.
Eye protection must be worn at all times, eye
protection to conform to ANSI Z87.1.
Respiratory protection to be used when exposed to
contaminants that exceed the applicable threshold
limit values required by law.
Some dust created by sanding, grinding, drilling, and other construction activities contain chemicals known to cause cancer, birth defects
or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement and other masonry products
• Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
DO NOT USE Tool for Anything Other Than Its Intended Applications.
Training: Proper care, maintenance, and storage of your air tool will maximize tools performance and reduce chance for accident.
Employer's Responsibility: Provide operators with safety instructions and training for safe use of tools and accessories.
Report to Your Supervisor any Condition of the Tool, Accessories or Operation you Consider Unsafe.
Tool Intent: Dynabug®sanders are used for sanding and finishing a variety of materials including wood, metal, plastic,
fiberglass, solid surfaces, composites, rubber, glass and stone.
SAFETY and OPERATING INSTRUCTIONS
Carefully Read and Understand the General
and Sander sections found in Tool Safety
and Operating Guidelines (PN00001676)
Before Handling or Using Tool.
Carefully Read all instructions before operating or servicing any
Dynabrade
®
Abrasive Power Tool. Products offered by Dynabrade
are not to be modified, converted or otherwise altered from the
original design.
Model RPM Vacuum Orbit Pad Size Pad Type
57800
8,000 Non-Vacuum 3/16" 3-2/3" x 7" Vinyl-Face
57801
8,000 Self-Generated 3/16" 3-2/3" x 7" Vinyl-Face
57804
8,000 Central Vacuum 3/16" 3-2/3" x 7" Vinyl-Face
57810
10,000 Non-Vacuum 3/32" 3-2/3" x 7" Vinyl-Face
57811
10,000 Self-Generated 3/32" 3-2/3" x 7" Vinyl-Face
57814
10,000 Central Vacuum 3/32" 3-2/3" x 7" Vinyl-Face
SANDER
®
Model 57800
Dynabug
Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade
Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade

2
Filter
Regulator
Lubricator
90 PSIG
(6.2 Bar)
To Tool Station
Ball
Valve
Ball
Valve
Filter
Regulator
Lubricator
Air Flow
Drain
Valve
Drain
Valve
Air Tool
Air Compressor
and Receiver
Drain Valve
Air Hose
90 PSIG MAX
(6.2 Bar)
Air Flow
Refrigerated
Air Dryer
• Dynabrade Air Power Tools are designed to operate at 90 PSIG
(6.2 Bar) maximum air pressure at the tool inlet, when the tool is
running. Use recommended regulator to control air pressure.
• Ideally the air supply should be free from moisture. To facilitate
removing moisture from air supply, the installation of a refrigerated
air dryer after the compressor and the use of drain valves at each
tool station is recommended.
➤
➤
➤
➤
➤
➤
AIR SYSTEM
Closed Loop Pipe System, Sloped in Direction of Air Flow
1DROP/MIN.
20 SCFM
LUBRICATOR SETTING
MAINTENANCE INSTRUCTIONS
Important: To keep tool safe, a Preventative Maintenance Program is
recommended. The program should included inspection of the tool and all
related accessories and consumables, including air lines, pressure regulators,
filters, oilers, etc. refer to CAGI B186.1 for additional maintenance information.
If accessory or tool breakage occurs, investigate failure to determine the cause
and correct before issuing tool for work. Use the following schedule as a
starting point in developing a Preventative Maintenance Program. If tool does
not operate properly (RPM, Vibration, Start/Stop) after these scheduled
checks or at any time, the tool must be repaired and corrected before returning
tool to use.
INSTALLATION
• To ensure long life and dependable service, use a Closed Loop Air System
and Filter-Regulator-Lubricator as diagramed below.
• Each tool should have its own dedicated hose connected to an air supply
manifold. Quick disconnects should be installed at the manifold in an effort
to reduce contamination into the tool.
• It is strongly recommended that all Dynabrade rotary vane air tools be used
with a Filter-Regulator-Lubricator to minimize the possibility of misuse due
to unclean air, wet air or insufficient lubrication. Dynabrade recommends the
following: 10681 Air Line Filter-Regulator-Lubricator — Provides accurate
air pressure regulation, two-stage filtration of water contaminants and
micro-mist lubrication of pneumatic components.
• Dynabrade recommends one drop of air lube per minute for each 20 SCFM
(example: if the tool specification states 40 SCFM, set the drip rate on the
filter-lubricator to 2 drops per minute) Dynabrade Air Lube (P/N 95842:
1pt/473ml) is recommended.
MAINTENANCE SCHEDULE
Daily (every 8 hours):
• Inspect tool and accessories for damage or broken parts. Replace items
as necessary to ensure proper operation and safety.
• Lubricate motor as recommended. Use Dynabrade Air Lube (P/N 95842:
1pt/473ml) 10W/NR. (1 Drop per minute of air lube per 20 SCFM.)
• Check air line pressure with a gage. (MAX. 90 PSIG or 6.2 Bar operating
pressure at the air inlet of the tool.)
• Right angled gear and wick system through gear case grease fitting with
3 plunges of gear oil (P/N 95848) and grease gun (P/N 95541). (Prime
grease gun prior to greasing.)
• Check tool for proper operation: If operating improperly or demonstrates
unusual vibration, the tool must be serviced and problem corrected before
further use.
Every 20 Hours or Once a Week Which Ever Comes First:
• Check free speed of tool without the abrasive accessory mounted. Measure
RPM (speed) with tachometer and with air pressure set at 90 PSIG while the
tool is running. If a governed tool is operating at a higher speed than the
RPM marked on the tool housing, the tool must be serviced and corrected
before use. A non-governed tool may exceed the RPM marked on the tool
by 10% when operated at free speed with no accessories.
• If tool is running fast look for worn, damaged or missing governors, air
control rings and silencers. Special care must be taken when servicing
governors and speed control devices. Injection molded governor assemblies
are non-serviceable and must be replaced.
• If tool is running slow look for clogged inlet screen, air stream, silencer(s)
or a malfunctioning governor (see concerns for servicing governors).
Service as required.
Every 50 Hours:
• Lubricate planetary gears through gear case grease fitting with 3 plunges
of grease (P/N 95542) and grease gun (P/N 95541). (Prime grease gun
prior to greasing.)
REPAIR
• Use only genuine Dynabrade replacement parts to ensure quality. To order
replacement parts, specify Model#, Serial# and RPM of your air tool.
• Mineral spirits are recommended when cleaning the tool and parts. Do
not clean tool or parts with any solvents or oils containing acids, esters,
ketones, chlorinated hydrocarbons or nitro carbons.
• DO NOT clean or maintain tools with chemicals that have a low flash point
(example: WD-40®).
• Motor Tune-Up Kit are available (when applicable) which includes high wear
and medium wear motor parts.
• Air tool markings must be kept legible at all times, if not, reorder housing
and replace. User is responsible for maintaining specification information.
• After maintenance is performed on tool, add a few drops of Dynabrade
Air Lube (P/N 95842) to the tool inlet and start the tool a few times
to lubricate air motor. Verify RPM (per 20 hr maintenance schedule),
vibration and operation.
HANDLING & STORAGE
• Use of tool rests, hangers and/or balancers is recommended.
• Protect tool inlet from debris (see Notice).
• DO NOT carry tool by air hose or near the tool throttle lever.
• Store accessories in protective racks or compartments to prevent damage.
• Follow the handling instructions outlined in the operating instructions when
carrying the tool and when changing accessories.
• Protect accessories from exposure to water, solvents, high humidity,
freezing temperature and extreme temperature changes.
END OF USE/ DISPOSAL
When tool has reached its end of useful service, disassemble tool into its
primary components (i.e. steel, aluminum and plastic part) and recycle or discard
per local, state and/or federal regulations as to not harm the environment.
NOTICE
All Dynabrade motors use the highest quality parts and metals available and
are machined to exacting tolerances. The failure of quality pneumatic motors
can most often be traced to an unclean air supply or the lack of lubrication.
Air pressure easily forces dirt or water contained in the air supply into motor
bearings causing early failure. It often scores the cylinder walls and the rotor
blades resulting in limited efficiency and power. Our warranty obligation is
contingent upon proper use of our tools and cannot apply to equipment
which has been subjected to misuse such as unclean air, wet air or a lack
of lubrication during the use of this tool.
Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade
Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade

3
ITEM P/N DESCRIPTION QTY.
196258 SCREW 4
2See Pg 4 PA D 1
396168 SCREW 1
495183 WASHER 1
557838 WASHER 1
696114 SCREW 6
757841 PAD TOP ASSEMBLY 1
7.1 57825 PAD TOP 1
7.2 57840 CLIP SPRING 2
7.3 57826 CLIP 2
7.4 94590 PIN 3
7.5 57834 RUBBER GRIP 2
857837 WASHER 1
957842 VACUUM TUBE (VAC MDLS) 1
10 57822 BOOT 1
11 57823 PAD MOUNT 1
12 96116 CLAMP 1
13 95630 SNAP RING 1
14 57069 BALANCER SHAFT 1
15 59084 V-SEAL 1
16 56052 BALANCER BEARING 1
17 57833
57839
BALANCER SHAFT - 3/16" ORBIT
BALANCER SHAFT - 3/32" ORBIT 1
18 56047 KEY 1
19 57059 LOCK RING 1
20 95973 WASHER 1
21 57055 FRONT RING 1
22 57088 BEARING 1
23 57057 FRONT BEARING PLATE 1
24 57113 ROTOR/VANE SET 1
25 57058 CYLINDER ASSEMBLY
(INC. 95971 PIN)1
26 95971 PIN 1
27 57056 REAR BEARING PLATE 1
28 01206 BEARING 1
29 57054 REAR RING 1
30 95626 RETAINING RING 1
31 See Pg 4 HOUSING 1
32 57820
57821
THROTTLE LEVER - 3/16" ORBIT
THROTTLE LEVER - 3/32" ORBIT 1
33 57041 COMFORT PLATFORM 1
34 01464 SEAL 1
35 01472 TIP VALVE 1
36 01468 SPRING 1
37 01494 INLET BUSHING 1
38 01025 O-RING 2
39 01477 VALVE STEM 1
40 57064 SPEED REGULATOR 1
Dynabug
®
Complete Assembly
Model
57800, 57801, 57804,
57810, 57811, 58714
Adhesive: A2= Loctite®#271
A6= Loctite®#380
A8= Loctite®#567
Oil: O
1
= Air Lube
O
A
T
Tx
Always follow adhesive manufacturers
cleaning and priming recommendations.
Torque: N•m x 8.85 = lb•in.
X = Torque Value (N•m)
KEY
O1
T
2
1
Maximum Flow
Turn Clockwise
Minimum Flow
Turn Counter-clockwise
+-
2
T
11
3
4
5
T
26
7.5
7.4
7.2
7.1
7.3
8
10
11
13
T
.7
12
A6
9
A2
A2
14
15
16
17
18
T28
19
20
21
22
23
24
26
25
27
28
29
30
40
39
38
32
7.4 33
31
34
35
36
A8O1
T23
37
See page 4 for Machine
Exhaust Assemblies
(Item 40)
Speed Regulator
Flow Control
Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade
Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade

Self-Generated Vacuum
123456
DYNABRADE, INC. www.dynabrade.com
8989 Sheridan Drive • Clarence, NY 14031-1419 • Phone: [phone] • Fax: [phone] • International Fax: [phone]
© DYNABRADE, INC., 2013 PRINTED IN USA PD13.11_03/13
MACHINE SPECIFICATIONS
LIFETIME WARRANTY
To validate Dynabrade Lifetime Warranty, you must register each tool at: www.dynabrade.com. Registration of each tool at website is required.
Dynabrade will not honor Lifetime Warranty on unregistered tools. Please view the entire Lifetime Warranty Policy at : www.dynabrade.com.
Additional Specifications: Air Inlet Thread 1/4" NPT • Hose I.D. 1/4" (6 mm)
Sound Level is the pressure measurement according to the method outlined in ISO regulation ISO-15744
Model Speed Power Sound Air Consumption Pad Size Weight Length Height
57800 8,000 RPM .24 hp (179 W) 79 db(A) 16 SCFM (453 LPM) 3-2/3" x 7" 2.8 lb. (1.3 kg) 7.3" (184 mm) 4.3" (108 mm)
57801 8,000 RPM .24 hp (179 W) 76 db(A) 16 SCFM (453 LPM) 3-2/3" x 7" 2.8 lb. (1.3 kg) 7.3" (184 mm) 4.3" (108 mm)
57804 8,000 RPM .24 hp (179 W) 80 db(A) 16 SCFM (453 LPM) 3-2/3" x 7" 2.8 lb. (1.3 kg) 7.3" (184 mm) 4.3" (108 mm)
57810 10,000 RPM .28 hp (209 W) 77 db(A) 18 SCFM (510 LPM) 3-2/3" x 7" 2.8 lb. (1.3 kg) 7.3" (184 mm) 4.3" (108 mm)
57811 10,000 RPM .28 hp (209 W) 74 db(A) 18 SCFM (510 LPM) 3-2/3" x 7" 2.8 lb. (1.3 kg) 7.3" (184 mm) 4.3" (108 mm)
57814 10,000 RPM .28 hp (209 W) 81 db(A) 18 SCFM (510 LPM) 3-2/3" x 7" 2.8 lb. (1.3 kg) 7.3" (184 mm) 4.3" (108 mm)
OPTIONAL
ACCESSORIES
Motor Tune-Up Kit
• Includes assorted parts
to help maintain and
repair motor.
Part No. 96024
Dynabrade Air Lube
• Absorbs up to 10% of
its weight in water.
• Prevents rust and the
formation of sludge.
Part No. 95821: 4 oz.
Part No. 95842: 1 pt.
Dynaswivel
®
• Composite construction.
• 1/4" NPT.
Part No. 94300
Male Plug
• Provides up to twice the
air flow compared to
standard plug design.
• Plug has “ported” design
to prevent “starving” of
the air tool.
Part No. 95675
Government Printing Office (GPO)
Superintendent of Documents • Attn: New Orders
P.O. Box 371954 • Pittsburgh, PA 15250-7954 • Tel: [phone]
International Organization of Standards (ISO)
Case postale 56 • CH-1211 Geneva 20
Tel: + 41 22 749 01 11 • Fax: + 41 22 749 09 47
American National Standards Institute (ANSI)
1899 L Street, NW, 11th Floor • Washington, DC 20036
Tel: [phone]
Compressed Air & Gas Institute (CAGI)
1300 Sumner Ave. • Cleveland, OH 44115-2851
Tel: [phone] • Fax. [phone]
REFERENCE CONTACT INFORMATION
Non-Vacuum
*10,000 RPM requires 2 Inserts and 8,000 RPM requires 3.
Optional: 30 quantity Muffler Insert available, P/N 56054
Central Vacuum
7
8
98
11
MACHINE EXHAUST ASSEMBLIES
REPLACEMENT
HOUSINGS
SANDING PADS
Part No. Description
57850 Non-Vacuum, Vinyl-Face
57851 Non-Vacuum, Hook-Face
57852 Non- Vacuum, Hook-Face (Long Nap)
57855 Vacuum, Vinyl-Face
57856 Vacuum, Hook-Face
Model No. Housing No.
57800 57880
57801 57881
57804 57884
57810 57882
57811 57883
57812 57886
ITEM P/N DESCRIPTION QTY.
157083 VACUUM ADAPTER 1
296197 DOWEL PIN 1
357066 MUFFLER BODY 1
495526 O-RING 1
569353 VAC NOZZLE 1
657067 VAC TUBE 1
757093 CENTRAL VACUUM ADAPTER 1
857065 CONE MUFFLER 1
956027 MUFFLER INSERT 2*
10 69359 MUFFLER BODY 1
11 69274 MUFFLER ASSEMBLY 1
9T1
10
T1
10
Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade
Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade