DYNAMIC DIAMOND TOOLING Beast User manual
To our valued Customer,
Congratulations on your decision to purchase a Dynamic Diamond Grinder (DDG). You have
purchased a diamond grinder that has proven itself as a solid and reliable machine. Thank you
for your purchase.
Our goal at Dynamic Diamond Tooling is to provide you with excellent customer service and
timely shipping for any parts or supplies that you may need. Our Sales team is available Monday
to Friday from 8:30am to 5:00pm for any questions, troubleshooting or support.
On behalf of the entire DDT team, we thank you for your valued business and we look forward
to servicing your tooling and equipment needs.
Sincerely,
Ron Yagur Pat Pollitt
DYNAMICDIAMOND
TOOLING
1924 Silver Star Road, Orlando, FL 32804
Office 407.298.7050 Fax 407.298.7051
Important Information
This ser Manual is onl to be used with the DDG 122 The
DDG 122 ma onl be used for grinding horiontal surfaces
approved b Dnamic Diamond Tooling
If the DDG 122 is used for other purposes or handled in was
other than that described in this ser Manual Dnamic Diamond
Tooling disclaims all responsibilit and machine warrant is
voided
ead the ser Manual before using the DDG 122 floorgrinding
machine a special attention to the safet information and
operation of the machine Maintenancerepair spare parts and
grinding plates that are to be used on the DDG 122 must be
approved b Dnamic Diamond Tooling
Page 1
Dynamic Diamond Tooling
DDG 1220 User Manual
Table of Contents
1Specifications ……………………………………………………… 4
11 lectrical Specifications 4
12 Mechanical Specifications 4
13 Tooling 4
2Safety Information ………………………………………………... 5
21 Legend 5
22 Safet recautions 5
23 Maintenance and epair ualification 6
24 lectrical Safet 6
241 lectrical Cables 6
242 sing a Generator 6
25 Definition of SAFT FF position 7
26 Safet egarding Maintenance 7
27 Safet egarding Transport 7
3Machine Overview (Electric & Propane) ...........………………... 8
31 Machine verview – ight Side 8
32 Machine verview – Left Side
4Operation ………………………………………………………….. 10
41 Controls and Indicators 1
411 perator Control anel 1
42 peration of Machine 11
421 Installing the Dust Shroud 11
422 Adjusting the level of the grinding Head 13
423 Adjusting Handle Height 17
424 Adjusting Handle Tilt 18
425 Adjusting the Grinding Head to Swivel 1
426 Adjusting the Grinding Head for dging 21
427 Installing Additional eight 25
4271 Installing Additional eight to Grinding Head 25
4272 Installing Additional eight to Handle of Machine 26
428 Installing Burnisher Drive ad and Lock 27
42 unning the Machine 2
421 Starting the Machine 2
422 Stopping the Machine 2
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Dynamic Diamond Tooling
DDG 1220 User Manual
423 Adjusting the Grinding Speed 2
424 Changing the Grinding Direction 2
421unning the Machine verview – CHCLIST 3
5Grinding Guide …………………………………………………… 31
51 Installing Tooling on a 12 Grinding late 31
52 Installing the 12 Grinding late to the Bottom late
of Machine 32
53 Installing Tooling on a 2 Grinding late 33
54 Installing the 2 Grinding late to the Bottom late of Machine
34
6Maintenance ………………………………………………………. 35
61 Dail Inspection rior to peration 35
62 Cleaning the Machine 35
63 Troubleshooting 35
7Warranty ………………………………………………………….. 36
Page 3
Dynamic Diamond Tooling
DDG 1220 User Manual
1. Specifications
1.1 Electrical Specifications
Model
1220/1
1220/2
1220/3
Power Supply
Voltage
Current
Frequency
Motor
Breaker Fuse
Table 1-1
1.2 Mechanical Specifications
Model
DDG 1220
Grinding Diameter
Grinding Plate Diameter
Grinding Plate Speed
Weight
Table 1-2
Length
Width
Height
Table 1-3
1.3 Tooling
Page 4
Dynamic Diamond Tooling
DDG 1220 User Manual
Model 1220/1 1220/2 1220/3 1220/4
Power Supply 230 V / 3 Phase 230 V / Single Phase 440 V / 3 Phase 440 V / 3 Phase
208 - 240 V 208 - 240 V 420 - 480 V 380 - 410 V
17.9 A 17.9 A 8.97 A 10.5 A
60 Hz 60 Hz 60 Hz 50 Hz
5.5 kW (7.5 hp) 5.5 kW (7.5 hp) 5.5 kW (7.5 hp) 5.5 kW (7.5 hp)
30 A 50 A 30 A 30 A
Voltage
Current
Frequency
Motor
Breaker Fuse
2. Safety Information
2.1Legend
ELECTRICAL SAFETY
Failure to comply may result in personal injury or damage to equipment
CAUTION
Failure to comply with an operating procedure, technique, etc., may result in damage to
equipment if not carefully followed.
WARNING
Failure to comply with an operating procedure, technique, etc., that may result in
personal injury and/or damage to equipment if not carefully followed.
HEALTH HAZARD
Dust Forms when grinding and can cause injuries if inhaled. Use an approved breathing
mask. Always ensure good ventilation.
ALWAYS USE
Approved protective helmet, approved hearing protection, protective goggles or a visor,
protective dust mask or respirator.
2.2 Safety Precautions
The DDG 122 must be used in accordance with the safet information provided Failure to
compl with this manual ma cause personal injur andor damage to the machine
ever operate the machine unless it is in the upright position
nsure that there is no debris present in the work area
Check the work area surface for screws or other hard objects that ma be in the concrete
floor Such objects must be removed prior to using the machine
Modifications addons and changes to the machine must not be made This will void the
manufacturers warrant and can potentiall cause injur to personnel andor damage to the
machine
All safet devices must be in operation and adherence to safet regulations must be
followed at all times
Spare parts must compl with the technical reuirements as specified b the manufacturer
Intervals for recurring checks and inspections as specified in this owners manual must be
complied with
lease read this entire owners manual Failure to compl with safet
information ma result in serious injur or damage to the machine
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Dynamic Diamond Tooling
DDG 1220 User Manual
2.3 Maintenance and Repair Qualification
Maintenance and repair of the machine must onl be made b a Dnamic Diamond Tooling
certified service technician or authoried representative
2.4 Electrical Safety
The electrical power source must be euipped with fuses as specified in the “Electrical
Specifications” Table 11 All cables must be marked and rated according to the fuses
used
ever connect the machine to a power source that does not provide protective earth
ork on electrical euipment should onl be undertaken b a skilled electrician or b a trained
person under the supervision of a skilled electrician as well as in accordance with local electrical
regulations
se etension cables that are used for etending the main cable and are sied and marked in
accordance with the overall power consumption of the machine
se tools that are insulated against electricit
2.4.1 Electrical Cables
nl use cables that are marked and rated according to the specifications in “Electrical
Specifications”Table 11. Do not use ecessive length of electrical cables ever la the cable
in a loop when operating the machine this will cause the cable to heat up and ma cause a fire
See Figure 2-1 for eplanation
Figure 2-1 ecommended wa to handle ecessive cable length
2.4.2 Using a Generator
It is imperative to ensure that the Generator oltagehase Selector switch is correctl
matched to the machine voltagephase as shown in the “Electrical Specifications”
Table 11
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Dynamic Diamond Tooling
DDG 1220 User Manual
2.5 Definition of “SAFETY POWER OFF” position
The machine is secured in a safe condition and cannot present a hazard.
How to set the machine in the SAFETY POWER OFF position:
1 Switch off the machine
2 ait for all grinding drives to come to a complete stop
3 Disconnect the main power
4 Secure against unintended restart
Alwas disconnect the main power at the machine end to be able to prevent other
persons from accidentall reconnecting the main power while working on the
machine
2.6 Safety regarding maintenance
Set the machine to the SAFT FF position before beginning an
workmaintenance on the machine
hen the machine has been operated the tooling and tooling plate along with other
parts in the drum ma be hot Take etra care to prevent burn injuries
The machine must not be connected to an power source while cleaning
2.7 Safety regarding transport
It is recommended to transport the machine with diamond tooling installed This will
prevent the bottom plate from being damaged during transport
Page 7
Dynamic Diamond Tooling
DDG 1220 User Manual
4.1 Controls and Indicators
4.1.1 Operator Control Panel
The operator control panel is ergonomicall fitted so as to provide the operator with the
necessar controls to operate the machine at an arms reach
Figure 4-1 Control anel
Item
Text
Description
1
L
Selects rotation direction
2
SD CTL
Speed of rotation
3
STAT
Starts the machine
4
ST
Stops the machine
Table 4-1 Description of the Control anel
1 2 3 4
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Dynamic Diamond Tooling
DDG 1220 User Manual
BEAST
DDG 1220P
PROPANE
5
3. Machine Overview
3.1 Machine Overview – Right Side
Figure 3-1 Machine overview – ight Side
3
1
1
2
6
4
Item
Description
1
Handle
2
ower Suppl Inlet
3
acuum Inlet
4
Inverter
5
Grinding Head Swivel Lock
6
heel
Item
Description
7
Grinding Head Adjustment Bolt
8
Floating Dust Shroud with ubber Skirt
perator Control anel
1
Motor
11
Grinding Head Alignment Indicator
12
Grinding Head Lock Bolt
7
11
12
8
Page 8
Dynamic Diamond Tooling
DDG 1220 User Manual
1
2
9
10
11
12
3
4
5
6
7
8
Propane Tank Motor & Catalytic Converter
Clutch
Wheel
Grinding Head Swivel Lock
6
5
2
1
3
4
8
7
3.2 Machine Overview – Left Side
Figure 3-2 Machine overview – Left Side
Item
Description
1
Cup Holder
2
Handle Tilt Adjustment
3
Handle Height Adjustment
4
Foot Hold to Tilt Machine back
5
Grinding Head Level Adjustment Bolt
6
Grinding Head Level Indicator
7
Grinding Head
8
Transport Handle
Page 9
Dynamic Diamond Tooling
DDG 1220 User Manual
1
2
3
4
5
6
7
8
rottle Control
Handle Tilt Adjustment
Handle Height Adjustment
1
4.1 Controls and Indicators
4.1.1 Operator Control Panel
The operator control panel is ergonomicall fitted so as to provide the operator with the
necessar controls to operate the machine at an arms reach
Figure 4-1 Control anel
Item
Text
Description
1
L
Selects rotation direction
2
SD CTL
Speed of rotation
3
STAT
Starts the machine
4
ST
Stops the machine
Table 4-1 Description of the Control anel
1 2 3 4
Page 10
Dynamic Diamond Tooling
DDG 1220 User Manual
Description
Item
rottle Control1
2
3
Tach & Hour -ometer
Key Start On & O
3
2
4.2 Operation of Machine
4.2.1 Dust Shroud Installation
How to install the 12” shroud
Secure 3 hose to dust port inlet on shroud
lace shroud over grinding head casing
Rubber Dust Shroud Installation
How to install the 12” rubber dust shroud
Secure rubber shroud holes onto shroud pins on shroud
ull the rubber dust shroud over the grinding head casing and secure onto shroud pins
on opposite side of shroud
Page 11
Dynamic Diamond Tooling
DDG 1220 User Manual
How to install the 20” shroud
Secure 3 hose to dust port outlet on shroud
lace shroud over grinding head casing
Secure 2 shroud with TBolt lock
Page 12
Dynamic Diamond Tooling
DDG 1220 User Manual
4.2.3 Head Leveling System
Description
The DDG 122 is incorporated with a Head Leveling Sstem Its primar purpose is to
keep the grinding head level with the grinding surface when using a variet of tooling
The grinder is fitted with a level on the grinding head in order to show if an adjustment is
needed Leveling the grinding head is achieved b adjusting the Head Leveling
Adjustment ut until the level indicator bubble is centered
How to adjust the level of the Grinding Head
1 Fit the machine with the tooling ou desire
2 Check to see if the level indicator is indicating a level position bubble centered
3 If an adjustment is needed use the adjustment wrench included and found b the
foot hold and adjust the Head Leveling Adjustment ut so as to center the bubble
in the level indicator
Page 13
Dynamic Diamond Tooling
DDG 1220 User Manual
Grinding Head
Position (LEVEL)
Grinding Head shown Level
depicted by level bubble in
centered position.
Grinding Head Leveling Adjustment
Nut shown in the adjusted position
in order to level the grinding head.
Head Leveling System
Grinding Head Shown in LEVEL position
Page 14
Dynamic Diamond Tooling
DDG 1220 User Manual
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