Dynon Avionics SkyView HDX User manual

SkyView HDX System
Autopilot Servo Installation Manual
Beechcraft Bonanza P35 –V35BTC
Applicable to serial numbers D-6842 through D-10403
103662-000
Revision B
5/8/2019
Copyright © 2019 by Dynon Avionics, Inc.
Dynon grants third parties’ permission to print this document

Contact Information
Dynon Avionics, Inc.
19825 141st Place NE
Woodinville, WA 98072
Phone: [phone]
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Technical Support Operations: 7:00 AM - 4:00 PM (Pacific Time) Monday - Friday
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Email Support: [email protected]
Fax: [phone]
Web: www.dynoncertified.com
Copyright
©2019 Dynon Avionics, Inc. All rights reserved. No part of this manual may be reproduced, copied, transmitted, disseminated or stored in any
storage medium, for any purpose without the express written permission of Dynon Avionics. Dynon Avionics hereby grants permission to
download a single copy of this manual and of any revision to this manual onto a hard drive or other electronic storage medium to be viewed for
personal use, provided that such electronic or printed copy of this manual or revision must contain the complete text of this copyright notice and
provided further that any unauthorized commercial distribution of this manual or any revision hereto is strictly prohibited.
Information in this document is subject to change without notice. Dynon Avionics reserves the right to change or improve its products and to
make changes in the content without obligation to notify any person or organization of such changes. Visit the Dynon Avionics website
(www.dynonavionics.com) for current updates and supplemental information concerning the use and operation of this and other Dynon Avionics
products.

SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 –V35BTC, Revision B
Page | i
Revision History
REV
CHANGE
DATE
APPROVAL
A
Initial Release
5/8/2019
ECO# 323983
B
•Added PN 503560-000 SALES ASSY PMA KIT CLAMP
SERVO CAPSTAN 1/8IN to Section 2 Part callout
tables,
•Revised cascaded Section 2 Part Callout numbers.
•Added Step #6 on Page 12 to detail different (5/32” and
1/8” bridle clamps) installations of roll servo.
Subsequent steps renumbered.
•Revised Figure 8 and added Figure 9 to illustrate
different (5/32” and 1/8” bridle clamps) installations of
roll servo. Subsequent figures renumbered.
•Updated all figures with revised part callout numbers.
•Standardized nomenclature and formatting throughout
doc, added page # callouts to figure # callouts for
installers who prefer using a printed version of
document.
5/8/2019
ECO# 327879

Page | ii
SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 –V35BTC, Revision B
References
DOCUMENT
103272-000 SkyView HDX Aircraft Flight Manual Supplement for STC
102949-003 SkyView HDX Pilot’s User Guide Dynon Document
103261-000 SkyView HDX Installation Manual for AML STC SA02594SE
43.13-1B Acceptable Methods, Techniques, and Practices - Aircraft Inspection and Repair
43.13-2B Acceptable Methods, Techniques, and Practices - Aircraft Alterations
Beechcraft Bonanza V35B Illustrated Parts Catalog D-4866 through D-9068
Beechcraft Bonanza H35 through V35A-TC Illustrated Parts Catalog D-9069 & AFTER
Beechcraft Bonanza 35 Series Shop Manual D-1 through D-10119

SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 –V35BTC, Revision B
Page | iii
Table of Contents
1Introduction.............................................................................................. 1
2Materials ................................................................................................... 2
2.1 Roll Servo Materials ..................................................................................................... 2
2.2 Pitch and Yaw Servo Materials..................................................................................... 3
3Autopilot Servo Mounting Bracket Installation...................................... 5
3.1 Roll Servo Mounting Bracket Installation...................................................................... 5
3.2 Pitch / Yaw Servo Mounting Bracket Installation .......................................................... 6
4Servo Electrical Wiring .......................................................................... 10
5Continued Airworthiness....................................................................... 11
5.1 Roll Servo Removal and Installation........................................................................... 11
5.2 Pitch Servo Removal and Installation......................................................................... 13
5.3 Yaw Servo Removal and Installation.......................................................................... 15
5.4 Servo Calibration Procedure ...................................................................................... 16
5.5 Servo Test Procedure................................................................................................. 17
6Figures.................................................................................................... 18
6.1 Roll Servo Parts and Assemblies............................................................................... 18
6.2 Roll Servo Installation................................................................................................. 21
6.3 Pitch / Yaw Servo Parts and Assemblies.................................................................... 27
6.4 Pitch / Yaw Servo Installation..................................................................................... 31

Page | 1
SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 –V35BTC, Revision B
1 Introduction
This document provides guidance to retrofit the Dynon SkyView HDX System three-axis
autopilot servos into an unmodified Beechcraft Bonanza 35 Series aircraft. Any airplane
configurations that include modifications to the areas where these servos are installed are not
addressed by this document.
Reference Section 5, Continued Airworthiness for autopilot servo removal, installation,
calibration, and test procedures.
The SkyView autopilot servo settings are available for download as a configuration file that is
loaded into the SkyView HDX System. This file configures the autopilot servo performance
settings to meet the applicable certification regulations.

Page | 2
SkyView HDX System Autopilot Servo Installation Manual - Beechcraft Bonanza P35 –V35BTC, Revision B
2 Materials
The materials listed below assume installation of the roll, pitch, and yaw servos in an unmodified
aircraft.
2.1 Roll Servo Materials
The materials identified in Table 1 are required to install the roll servo into a Beechcraft Bonanza
35 Series aircraft. The item numbers refer to the Figures in Sections 6.1 and 6.2.
Table 1:Roll Servo Installation Materials
ITEM
DYNON P/N
DESCRIPTION
QTY
1
503406-000
SALES ASSY PMA SV42C
1
2
503672-000
ASSY KIT PMA ACCESSORY SERVO CAPSTAN 5/32IN CONTROL CABLE
1
2-1
→100976-011
AN365-1032A NUT LOCK STL #10-32
6
2-2
→100978-003
AN960-10 WASHER FLAT STL #10
6
2-3
→100981-003
AN3H-6A BOLT HEX #10-32 3/4IN DRILLED HEAD
6
2-4
→103694-000
CLAMP CABLE BRIDLE CAPSTAN 5/32 IN
4
2-5
→101113-000
ASSY BRIDLE CABLE SERVO CAPSTAN
1
2-6
→101670-000
ST2-2 SWAGE STOP FOR 1/16IN CABLE
2
3
503540-000
BRACKET ALUM ROLL SERVO BASE BONANZA V35
1
4
503541-000
BRACKET ALUM ROLL SERVO MOUNT BONANZA V35
1
5
101880-000
AN525-832R8 SCREW PHIL WASHER-HEAD STL CAD PLT #8-32 1/2IN
3
6
101867-004
AN525-10R8 SCREW WASHER HEAD STL CAD PLT #10-32
1
7
100981-000
AN3H-3A BOLT HEX #10-32 DRILLED HEAD
3
8
100979-002
MS35333-39 WASHER LOCK STAR INT STL #10
3
9
100978-003
AN960-10 WASHER FLAT STL #10
4
10
100976-011
AN365-1032A NUT LOCK STL #10-32
1
11
101877-000
RIVETS CHERRY N CCP-42
3
12
503560-000
SALES ASSY PMA SERVO CAPSTAN CLAMP KIT 1/8IN CONTROL CABLE
1
12-1
→103693-000
CLAMP CABLE BRIDLE CAPSTAN 1/8 IN
2
12-2
→100976-011
AN365-1032A NUT LOCK STL #10-32
2