Dynorbital Silver Supreme Guide

Dynorbital
®
Silver Supreme
12,000 RPM Random Orbital Sander
SAFETY, OPERATION AND MAINTENANCE - SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL
Parts Page Reorder No. PD10•36
Effective October, 2010
Supersedes PD09•02
SAFETY INSTRUCTIONS
Carefully Read all instructions before operating or servicing any Dynabrade®Abrasive Power Tool.
Products offered by Dynabrade are not to be modified, converted or otherwise altered from the original design.
DO NOT USE tool for anything other than its intended applications.
Training: Proper care, maintenance, and storage of your air tool will maximize tools performance and reduce chance for accident.
Employer's Responsibility: Provide operators with safety instructions and training for safe use of tools and accessories.
REPORT TO YOUR SUPERVISOR ANY CONDITION OF THE TOOL, ACCESSORIES, OR OPERATION YOU CONSIDER UNSAFE.
Read and understand tool manual before
work starts to reduce risk of injury to
operator, visitors, and tool.
Eye protection must be worn
at all times, eye protection to
conform to ANSI Z87.1.
Respiratory protection to be used when
exposed to contaminants that exceed the
applicable threshold limit values required by law.
Air line hazard, pressurized supply lines and flexible hoses
can cause serious injury. Do not use damaged, frayed or
deteriorated air hoses and fittings.
WARNING
Ear protection to be worn when exposure to sound,
exceeds the limits of applicable Federal, State or local
statues, ordinances and/or regulations.
Read and understand this tool manual before operating your air tool. Follow all safety rules for the protection of operating personnel as well as
adjacent areas. Always operate, inspect and maintain this tool in accordance with the American National Standards Institute (ANSI) Safety Code
for Portable Air Tools – B186.1. For additional safety information, refer to Safety Requirements for the Use, Care and Protection of Abrasive
Wheels – ANSI B7.1, Code of Federal Regulation – CFR 29 Part 1910, European Committee for Standards (EN) Hand Held Non-Electric Power
Tools – Safety Requirements and applicable State and Local Regulations.
Some dust created by sanding, grinding, drilling, and other construction activities contain chemicals known to cause cancer, birth defects
or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement and other masonry products
• Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
Practice safety requirements. Work alert,
have proper attire, and do not operate tools under
the influence of alcohol or drugs.
FIND THE MOST CURRENT OFFERING OF SUPPORT DOCUMENTS AND ACCESSORIES AT WWW.DYNABRADE.COM
Tool Intent: Dynorbital®Silver Supreme Sanders are used for sanding and finishing a variety of materials including wood, metal, plastic, fiberglass,
solid surfaces, composites, rubber, glass and stone.
CAREFULLY READ AND UNDERSTAND
PNEUMATIC TOOL SAFETY GUIDELINES (P/N 00001676) BEFORE HANDLING OR USING TOOL.
Model 69020
Shown
Models:
3/8" Orbit 3/16" Orbit 3/32" Orbit
69000 69010 69015 69025 69030 69040
69003 69013 69018 69028 69033 69043
69004 69014 69019 69029 69034 69044
69005 69060 69020 69061 69035 69062
69008 69100 69023 69105 69038 69110
69009 69103 69024 69108 69039 69113
69104 69109 69114

Filter
Regulator
Lubricator
90 PSIG
(6.2 Bar)
To Tool Station
Ball
Valve
Ball
Valve
Filter
Regulator
Lubricator
Air Flow
Drain
Valve
Drain
Valve
Air Tool
Air Compressor
and Receiver
Drain Valve
Air Hose
90 PSIG MAX
(6.2 Bar)
Air Flow
Refrigerated
Air Dryer
1DROP/MIN.
20 SCFM
LUBRICATOR SETTING
• Dynabrade Air Power Tools are designed to operate at 90 PSIG (6.2
Bar) maximum air pressure at the tool inlet, when the tool is running.
Use recommended regulator to control air pressure.
• Ideally the air supply should be free from moisture. To facilitate removing
moisture from air supply, the installation of a refrigerated air dryer after
the compressor and the use of drain valves at each tool station is
recommended.
➤➤
➤
➤
➤
➤
2
AIR SYSTEM
Closed loop pipe system, Sloped in direction of air flow
OPERATING & MAINTENANCE INSTRUCTIONS
Important: To keep tool safe, a Preventative Maintenance Program is recommended. The program should included inspection of the tool and all related
accessories and consumables, including air lines, pressure regulators, filters, oilers, etc. refer to ANSI B186.1 for additional maintenance information. If
accessory or tool breakage occurs, investigate failure to determine the cause and correct before issuing tool for work. Use the following schedule as a
starting point in developing a Preventative Maintenance Program. If tool does not operate properly (RPM, Vibration, Start/Stop) after these scheduled checks
or at any time, the tool must be repaired and corrected before returning tool to use.
INSTALLATION:
• To ensure long life and dependable service, use a Closed Loop Air System and Filter-Regulator-Lubricator as diagramed below.
• Each tool should have its own dedicated hose connected to an air supply manifold. Quick disconnects should be installed at the manifold in an effort to
reduce contamination into the tool.
• It is strongly recommended that all Dynabrade rotary vane air tools be used with a Filter-Regulator-Lubricator to minimize the possibility of misuse due to
unclean air, wet air or insufficient lubrication. Dynabrade recommends the following: 10681 Air Line Filter-Regulator-Lubricator — Provides accurate air
pressure regulation, two-stage filtration of water contaminants and micro-mist lubrication of pneumatic components.
• Dynabrade recommends one drop of air lube per minute for each 20 SCFM (example: if the tool specification states 40 SCFM, set the drip rate on the
filter-lubricator to 2 drops per minute) Dynabrade Air Lube (P/N 95842: 1pt/473ml) is recommended.
MAINTENANCE:
Daily (every 8 Hours):
• Inspect tool and accessories for damage or broken parts. Replace items as necessary to ensure proper operation and safety.
• Lubricate motor as recommended. Use Dynabrade Air Lube (P/N 95842: 1pt/473ml) 10W/NR. (1 Drop per minute of air lube per 20 SCFM.)
• Check air line pressure with a gage. (MAX. 90 PSIG or 6.2 Bar operating pressure at the air inlet of the tool.)
• Check tool for proper operation: If operating improperly or demonstrates unusual vibration, the tool must be serviced and problem corrected before
further use.
Every 20 hours or once a week which ever comes first:
• Check free speed of tool without the abrasive accessory mounted. Measure RPM (speed) with tachometer and with an air pressure gage connected at the
air inlet of the tool. Maximum air pressure while the tool is running should read 90 PSIG (6.2 Bar). A non-governed tool may exceed the RPM marked on
the tool by 10% when operated at free speed with no accessories.
REPAIR:
• Use only genuine Dynabrade replacement parts to ensure quality. To order replacement parts, specify Model#, Serial# and RPM of your air tool.
• Mineral spirits are recommended when cleaning the tool and parts. Do not clean tool or parts with any solvents or oils containing acids, esters, ketones,
chlorinated hydrocarbons or nitro carbons.
• DO NOT clean or maintain tools with chemicals that have a low flash point (example: WD-40®).
• A Motor Tune-Up Kit is available which includes high wear and medium wear motor parts.
• Air tool markings must be kept legible at all times, if not, reorder housing and replace. User is responsible for maintaining specification information.
• After maintenance is performed on tool, add a few drops of Dynabrade Air Lube (P/N 95842) to the tool inlet and start the tool a few times to lubricate air
motor. Verify RPM (per 20 hr maintenance schedule), vibration and operation.
HANDLING & STORAGE:
• Use of tool rests, hangers and/or balancers is recommended.
• Protect tool inlet from debris (see Notice).
• DO NOT carry tool by air hose or near the tool throttle lever.
• Store accessories in protective racks or compartments to
prevent damage.
END OF USE/DISPOSAL:
When tool has reached its end of useful service, disassemble tool into its primary components (i.e. steel, aluminum and plastic part) and recycle or discard
per local, state and/or federal regulations as to not harm the environment.
NOTICE:
All Dynabrade motors use the highest quality parts and metals available and are machined to exacting tolerances. The failure of quality pneumatic motors can
most often be traced to an unclean air supply or the lack of lubrication. Air pressure easily forces dirt or water contained in the air supply into motor bearings
causing early failure. It often scores the cylinder walls and the rotor blades resulting in limited efficiency and power. Our warranty obligation is contingent upon
proper use of our tools and cannot apply to equipment which has been subjected to misuse such as unclean air, wet air or a lack of lubrication during the use
of this tool.
• Follow the handling instructions outlined in the operating instructions when
carrying the tool and when changing accessories.
• Protect accessories from exposure to water, solvents, high humidity,
freezing temperature and extreme temperature changes.

Orbit 3" 3-1/2" 5" 6"
3/8" 59122 59070 59071 59072
3/16" 59120 59060 59061 59062
3/32" 59121 59065 59066 59067
Dynorbital
®
Silver Supreme
Complete Assembly
1Back-Up Pads - See Chart
2Non-Vacuum Shroud
54458 3-1/2"
56051 5" & 6"
3Vacuum Shroud
57084 3-1/2"
69362 5"
69363 6"
457069 Balancer Shaft
595630 Snap Ring
659084 V-Seal
756052 Bearing
8Motor Shaft Balancer
956047 Key
10 59058 Lock Ring
11 59057 Front Bearing Seal
12 59083 Felt
13 58368 Bearing (2)
14 69361 Front Bearing Plate
15 57113 Rotor/Vane Set
16 69350 Cylinder
17 69352 Seal
18 57891 Rear Bearing Plate
19 Drop-In Motor Assembly
(See Chart -Page 4)
20 Housing (See Chart - Page 4)
21 69356 Throttle Lever - 3/8"
69360 Throttle Lever - 3/16"
69357 Throttle Lever - 3/32"
22 94590 Pin
23 57041 Comfort Platform
24 98459 O-Ring
25 58363 Valve Stem
26 59075 Speed Regulator
27 01025 O-Ring (2)
28 95697 Retaining Ring
29 01464 Seal
30 58365 Tip Valve
31 01468 Spring
32 01494 Inlet Bushing
33 69364 Shroud Adapter
34 57083 Vacuum Adapter
35 96197 Dowel Pin
36 57066 Muffler Body
37 95526 O-Ring
38 69353 Vac Nozzle
39 57067 Vac Tube
40 57093 Vacuum Adapter
41 56027 Muffler Insert (3)
42 69359 Muffler Cap
43 69273 Muffler Assembly
INDEX KEY
No. Part # Description
3
Adhesive: A2= Loctite #271
A8= Loctite #567
Torque: N•m x 8.85 = In. - lbs.
Oil: O1= Air Lube
O
A
T
KEY
Always follow adhesive manufacturers
cleaning and priming recommendations.
A8
A2
1
4
5
6
7
O1
O1
O1
O1
A2
89
11
10
12
13
19
14
15
16
18
13
22
20
21
23 25 26
29 30 31
28
17
2
3
Exhaust
Assemblies
(See Below)
Vinyl Face Pads
Style 3" 3-1/2" 5" 6"
Non-Vac 56084 56098 56106 56107
Vacuum – – 56104 56105
Hook-Face Pads
Style 3" 3-1/2" 5" 6"
Non-Vac 56087 54311 54325 54327
28 N•m
T
23 N•m T
O1
50679 26mm
Open-End Wrench
32
24
27
1 N•m
T
1 N•m
T
Self Generated VacuumNon-Vacuum
33 34 35
41
43
36 37 38 39
Central Vacuum
33
40 41 42
42
Speed Regulator Flow Control
Maximum Flow: Turn Clockwise.
Minimum Flow: Turn Counter-clockwise. +-
Required Pad
Weight
3" - 75g.
3-1/2" - 80g.
5" - 100g.
6" - 130g.
Optional: 30 quantity Muffler
Insert available, P/N 56054.

DYNABRADE, INC. www.dynabrade.com
8989 Sheridan Drive •Clarence, NY 14031-1419 •Phone: [phone] •Fax: [phone] •International Fax: [phone]
© DYNABRADE, INC., 2010 PRINTED IN USA PD10.36_10/10
1. American National Standards
Institute – ANSI
25 West 43rd Street
Fourth Floor
New York, NY 10036
Tel: [phone]
3. Power Tool Institute, Inc.
P.O. Box 818
Yachata, Oregon 97498-0818
Tel: [phone]
4. European Committee for
Standardization
Rue de Stassart 36
B - 1050 Brussels, Belgium
2. Government Printing Office – GPO
Superintendent of Documents
Attn. New Orders
P.O. Box 371954
Pittsburgh, PA 15250-7954
Tel: [phone]
OPTIONAL ACCESSORIES
MACHINE SPECIFICATIONS
REFERENCE CONTACT INFORMATION
Model Number Pad Diameter Vacuum Style Orbit Sound Weight Height Length Replacement Housing
69000 3-1/2" (89 mm) Non-Vac 3/8" (10 mm) 76 dB(A) 1.8 (.8) 3-1/2" (89) 6" (152 mm) 69300
69003 3-1/2" (89 mm) Self Gen. Vac 3/8" (10 mm) 83 dB(A) 1.9 (.9) 3-1/2" (89) 8-1/2" (216 mm) 69301
69004 3-1/2" (89 mm) Central Vac 3/8" (10 mm) 79 dB(A) 1.9 (.9) 3-1/2" (89) 7" (178 mm) 69302
69005 5" (127 mm) Non-Vac 3/8" (10 mm) 79 dB(A) 1.9 (.9) 3-1/2" (89) 6-1/2" (165 mm) 69303
69008 5" (127 mm) Self Gen. Vac 3/8" (10 mm) 80 dB(A) 2.0 (.9) 3-1/2" (89) 8-1/2" (216 mm) 69304
69009 5" (127 mm) Central Vac 3/8" (10 mm) 80 dB(A) 2.0 (.9) 3-1/2" (89) 7-1/4" (184 mm) 69305
69010 6" (152 mm) Non-Vac 3/8" (10 mm) 83 dB(A) 1.9 (.9) 3-1/2" (89) 7" (178 mm) 69306
69013 6" (152 mm) Self Gen. Vac 3/8" (10 mm) 83 dB(A) 2.1 (.9) 3-1/2" (89) 9" (229 mm) 69307
69014 6" (152 mm) Central Vac 3/8" (10 mm) 84 dB(A) 1.9 (.9) 3-1/2" (89) 7-3/4" (197 mm) 69308
69015 3-1/2" (89 mm) Non-Vac 3/16" (5 mm) 77 dB(A) 1.7 (.8) 3-1/2" (89) 6" (152 mm) 69309
69018 3-1/2" (89 mm) Self Gen. Vac 3/16" (5 mm) 82 dB(A) 1.8 (.8) 3-1/2" (89) 8-1/2" (216 mm) 69310
69019 3-1/2" (89 mm) Central Vac 3/16" (5 mm) 83 dB(A) 1.8 (.8) 3-1/2" (89) 7" (178 mm) 69311
69020 5" (127 mm) Non-Vac 3/16" (5 mm) 77 dB(A) 1.8 (.8) 3-1/2" (89) 6-1/2" (165 mm) 69312
69023 5" (127 mm) Self Gen. Vac 3/16" (5 mm) 81 dB(A) 1.9 (.9) 3-1/2" (89) 8-1/2" (216 mm) 69313
69024 5" (127 mm) Central Vac 3/16" (5 mm) 83 dB(A) 1.9 (.9) 3-1/2" (89) 7-1/4" (184 mm) 69314
69025 6" (152 mm) Non-Vac 3/16" (5 mm) 77 dB(A) 1.8 (.8) 3-1/2" (89) 7" (178 mm) 69315
69028 6" (152 mm) Self Gen. Vac 3/16" (5 mm) 83 dB(A) 2.0 (.9) 3-1/2" (89) 9" (229 mm) 69316
69029 6" (152 mm) Central Vac 3/16" (5 mm) 83 dB(A) 2.0 (.9) 3-1/2" (89) 7-3/4" (197 mm) 69317
69030 3-1/2" (89 mm) Non-Vac 3/32" (2 mm) 75 dB(A) 1.7 (.8) 3-1/2" (89) 6" (152 mm) 69318
69033 3-1/2" (89 mm) Self Gen. Vac 3/32" (2 mm) 83 dB(A) 1.8 (.8) 3-1/2" (89) 8-1/2" (216 mm) 69319
69034 3-1/2" (89 mm) Central Vac 3/32" (2 mm) 81 dB(A) 1.8 (.8) 3-1/2" (89) 7" (178 mm) 69320
69035 5" (127 mm) Non-Vac 3/32" (2 mm) 77 dB(A) 1.7 (.8) 3-1/2" (89) 6-1/2" (165 mm) 69321
69038 5" (127 mm) Self Gen. Vac 3/32" (2 mm) 84 dB(A) 1.9 (.9) 3-1/2" (89) 8-1/2" (216 mm) 69322
69039 5" (127 mm) Central Vac 3/32" (2 mm) 81 dB(A) 1.8 (.8) 3-1/2" (89) 7-1/4" (184 mm) 69323
69040 6" (152 mm) Non-Vac 3/32" (2 mm) 77 dB(A) 1.8 (.8) 3-1/2" (89) 7" (178 mm) 69324
69043 6" (152 mm) Self Gen. Vac 3/32" (2 mm) 81 dB(A) 2.0 (.9) 3-1/2" (89) 9" (229 mm) 69325
69044 6" (152 mm) Central Vac 3/32" (2 mm) 82 dB(A) 2.0 (.9) 3-1/2" (89) 7-3/4" (197 mm) 69326
69060 6" (152 mm) Non-Vac 3/8" (10 mm) 83 dB(A) 1.9 (.9) 3-1/2" (89) 7" (178 mm) 69336
69061 6" (152 mm) Non-Vac 3/16" (5 mm) 77 dB(A) 1.8 (.8) 3-1/2" (89) 7" (178 mm) 69337
69062 6" (152 mm) Non-Vac 3/32" (2 mm) 77 dB(A) 1.8 (.8) 3-1/2" (89) 7" (178 mm) 69338
69100 3" (76 mm) Non-Vac 3/8" (10 mm) 79 dB(A) 1.8 (.8) 3-1/2" (89) 6" (152 mm) 69327
69103 3" (76 mm) Self Gen. Vac 3/8" (10 mm) 81 dB(A) 1.9 (.9) 3-1/2" (89) 8-1/2" (216 mm) 69328
69104 3" (76 mm) Central Vac 3/8" (10 mm) 82 dB(A) 1.9 (.9) 3-1/2" (89) 7" (178 mm) 69329
69105 3" (76 mm) Non-Vac 3/16" (5 mm) 80 dB(A) 1.7 (.8) 3-1/2" (89) 6-1/2" (165 mm) 69330
69108 3" (76 mm) Self Gen. Vac 3/16" (5 mm) 82 dB(A) 1.8 (.8) 3-1/2" (89) 8-1/2" (216 mm) 69331
69109 3" (76 mm) Central Vac 3/16" (5 mm) 82 dB(A) 1.8 (.8) 3-1/2" (89) 7-1/4" (184 mm) 69332
69110 3" (76 mm) Non-Vac 3/32" (2 mm) 80 dB(A) 1.7 (.8) 3-1/2" (89) 7" (178 mm) 69333
69113 3" (76 mm) Self Gen. Vac 3/32" (2 mm) 83 dB(A) 1.8 (.8) 3-1/2" (89) 9" (229 mm) 69334
69114 3" (76 mm) Central Vac 3/32" (2 mm) 82 dB(A) 1.8 (.8) 3-1/2" (89) 7-3/4" (197 mm) 69335
LIFETIME WARRANTY
To validate Dynabrade Lifetime Warrant, you must register each tool at: www.dynabrade.com. Registration of each tool at website is required. Dynabrade will
not honor Lifetime Warranty on unregistered tools. Please view the entire Lifetime Warranty Policy at : www.dynabrade.com.
Motor .26 hp (194 W) • 12,000 RPM • 5/16"-24 Pad Thread • 1/4" NPT Air Inlet Thread
Hose I.D. 1/4" (6 mm) • Air Flow 16 SCFM (450 LPM) • Air Pressure 90 PSIG (6.2 Bar)
Sound Level is the pressure measurement according to ISO - 15744.
Non-Vacuum to Vacuum Conversion Kits
Pad Diameter Converts Kit
Inch (mm) Tool To Part Number
3-1/2" (89) Self-Generated Vacuum 57118
3-1/2" (89) Central Vacuum 57119
5" (127) Self-Generated Vacuum 57120
5" (127) Central Vacuum 57121
6" (152) Self-Generated Vacuum 57122
6" (152) Central Vacuum 57122
96620 Tune-Up Kit
• Tune-Up Kit contains high
wear and medium wear parts.
Drop-in Motor Assemblies
Orbit 3" 3-1/2" 5" 6"
3/8" 69450 69453 69456 69459
3/16" 69451 69454 69457 69460
3/32" 69452 69455 69458 69461
Note: 59058 Lock Ring ONLY included with
3/8" Orbit Drop-in Motors.