Dynorbital Silver supreme Guide

Dynorbital

Silver Supreme

12,000 RPM Random Orbital Sander

SAFETY, OPERATION AND MAINTENANCE - SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL

Parts Page Reorder No. PD10•36

Effective October, 2010

Supersedes PD09•02

SAFETY INSTRUCTIONS

Carefully Read all instructions before operating or servicing any Dynabrade®Abrasive Power Tool.

Products offered by Dynabrade are not to be modified, converted or otherwise altered from the original design.

DO NOT USE tool for anything other than its intended applications.

Training: Proper care, maintenance, and storage of your air tool will maximize tools performance and reduce chance for accident.

Employer's Responsibility: Provide operators with safety instructions and training for safe use of tools and accessories.

REPORT TO YOUR SUPERVISOR ANY CONDITION OF THE TOOL, ACCESSORIES, OR OPERATION YOU CONSIDER UNSAFE.

Read and understand tool manual before

work starts to reduce risk of injury to

operator, visitors, and tool.

Eye protection must be worn

at all times, eye protection to

conform to ANSI Z87.1.

Respiratory protection to be used when

exposed to contaminants that exceed the

applicable threshold limit values required by law.

Air line hazard, pressurized supply lines and flexible hoses

can cause serious injury. Do not use damaged, frayed or

deteriorated air hoses and fittings.

WARNING

Ear protection to be worn when exposure to sound,

exceeds the limits of applicable Federal, State or local

statues, ordinances and/or regulations.

Read and understand this tool manual before operating your air tool. Follow all safety rules for the protection of operating personnel as well as

adjacent areas. Always operate, inspect and maintain this tool in accordance with the American National Standards Institute (ANSI) Safety Code

for Portable Air Tools – B186.1. For additional safety information, refer to Safety Requirements for the Use, Care and Protection of Abrasive

Wheels – ANSI B7.1, Code of Federal Regulation – CFR 29 Part 1910, European Committee for Standards (EN) Hand Held Non-Electric Power

Tools – Safety Requirements and applicable State and Local Regulations.

Some dust created by sanding, grinding, drilling, and other construction activities contain chemicals known to cause cancer, birth defects

or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints

• Crystalline silica from bricks and cement and other masonry products

• Arsenic and chromium from chemically treated lumber

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well

ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Practice safety requirements. Work alert,

have proper attire, and do not operate tools under

the influence of alcohol or drugs.

FIND THE MOST CURRENT OFFERING OF SUPPORT DOCUMENTS AND ACCESSORIES AT WWW.DYNABRADE.COM

Tool Intent: Dynorbital®Silver Supreme Sanders are used for sanding and finishing a variety of materials including wood, metal, plastic, fiberglass,

solid surfaces, composites, rubber, glass and stone.

CAREFULLY READ AND UNDERSTAND

PNEUMATIC TOOL SAFETY GUIDELINES (P/N 00001676) BEFORE HANDLING OR USING TOOL.

Model 69020

Shown

Models:

3/8" Orbit 3/16" Orbit 3/32" Orbit

69000 69010 69015 69025 69030 69040

69003 69013 69018 69028 69033 69043

69004 69014 69019 69029 69034 69044

69005 69060 69020 69061 69035 69062

69008 69100 69023 69105 69038 69110

69009 69103 69024 69108 69039 69113

69104 69109 69114

Filter

Regulator

Lubricator

90 PSIG

(6.2 Bar)

To Tool Station

Ball

Valve

Ball

Valve

Filter

Regulator

Lubricator

Air Flow

Drain

Valve

Drain

Valve

Air Tool

Air Compressor

and Receiver

Drain Valve

Air Hose

90 PSIG MAX

(6.2 Bar)

Air Flow

Refrigerated

Air Dryer

1DROP/MIN.

20 SCFM

LUBRICATOR SETTING

• Dynabrade Air Power Tools are designed to operate at 90 PSIG (6.2

Bar) maximum air pressure at the tool inlet, when the tool is running.

Use recommended regulator to control air pressure.

• Ideally the air supply should be free from moisture. To facilitate removing

moisture from air supply, the installation of a refrigerated air dryer after

the compressor and the use of drain valves at each tool station is

recommended.

➤➤

➤

AIR SYSTEM

Closed loop pipe system, Sloped in direction of air flow

OPERATING & MAINTENANCE INSTRUCTIONS

Important: To keep tool safe, a Preventative Maintenance Program is recommended. The program should included inspection of the tool and all related

accessories and consumables, including air lines, pressure regulators, filters, oilers, etc. refer to ANSI B186.1 for additional maintenance information. If

accessory or tool breakage occurs, investigate failure to determine the cause and correct before issuing tool for work. Use the following schedule as a

starting point in developing a Preventative Maintenance Program. If tool does not operate properly (RPM, Vibration, Start/Stop) after these scheduled checks

or at any time, the tool must be repaired and corrected before returning tool to use.

INSTALLATION:

• To ensure long life and dependable service, use a Closed Loop Air System and Filter-Regulator-Lubricator as diagramed below.

• Each tool should have its own dedicated hose connected to an air supply manifold. Quick disconnects should be installed at the manifold in an effort to

reduce contamination into the tool.

• It is strongly recommended that all Dynabrade rotary vane air tools be used with a Filter-Regulator-Lubricator to minimize the possibility of misuse due to

unclean air, wet air or insufficient lubrication. Dynabrade recommends the following: 10681 Air Line Filter-Regulator-Lubricator — Provides accurate air

pressure regulation, two-stage filtration of water contaminants and micro-mist lubrication of pneumatic components.

• Dynabrade recommends one drop of air lube per minute for each 20 SCFM (example: if the tool specification states 40 SCFM, set the drip rate on the

filter-lubricator to 2 drops per minute) Dynabrade Air Lube (P/N 95842: 1pt/473ml) is recommended.

MAINTENANCE:

Daily (every 8 Hours):

• Inspect tool and accessories for damage or broken parts. Replace items as necessary to ensure proper operation and safety.

• Lubricate motor as recommended. Use Dynabrade Air Lube (P/N 95842: 1pt/473ml) 10W/NR. (1 Drop per minute of air lube per 20 SCFM.)

• Check air line pressure with a gage. (MAX. 90 PSIG or 6.2 Bar operating pressure at the air inlet of the tool.)

• Check tool for proper operation: If operating improperly or demonstrates unusual vibration, the tool must be serviced and problem corrected before

further use.

Every 20 hours or once a week which ever comes first:

• Check free speed of tool without the abrasive accessory mounted. Measure RPM (speed) with tachometer and with an air pressure gage connected at the

air inlet of the tool. Maximum air pressure while the tool is running should read 90 PSIG (6.2 Bar). A non-governed tool may exceed the RPM marked on

the tool by 10% when operated at free speed with no accessories.

REPAIR:

• Use only genuine Dynabrade replacement parts to ensure quality. To order replacement parts, specify Model#, Serial# and RPM of your air tool.

• Mineral spirits are recommended when cleaning the tool and parts. Do not clean tool or parts with any solvents or oils containing acids, esters, ketones,

chlorinated hydrocarbons or nitro carbons.

• DO NOT clean or maintain tools with chemicals that have a low flash point (example: WD-40®).

• A Motor Tune-Up Kit is available which includes high wear and medium wear motor parts.

• Air tool markings must be kept legible at all times, if not, reorder housing and replace. User is responsible for maintaining specification information.

• After maintenance is performed on tool, add a few drops of Dynabrade Air Lube (P/N 95842) to the tool inlet and start the tool a few times to lubricate air

motor. Verify RPM (per 20 hr maintenance schedule), vibration and operation.

HANDLING & STORAGE:

• Use of tool rests, hangers and/or balancers is recommended.

• Protect tool inlet from debris (see Notice).

• DO NOT carry tool by air hose or near the tool throttle lever.

• Store accessories in protective racks or compartments to

prevent damage.

END OF USE/DISPOSAL:

When tool has reached its end of useful service, disassemble tool into its primary components (i.e. steel, aluminum and plastic part) and recycle or discard

per local, state and/or federal regulations as to not harm the environment.

NOTICE:

All Dynabrade motors use the highest quality parts and metals available and are machined to exacting tolerances. The failure of quality pneumatic motors can

most often be traced to an unclean air supply or the lack of lubrication. Air pressure easily forces dirt or water contained in the air supply into motor bearings

causing early failure. It often scores the cylinder walls and the rotor blades resulting in limited efficiency and power. Our warranty obligation is contingent upon

proper use of our tools and cannot apply to equipment which has been subjected to misuse such as unclean air, wet air or a lack of lubrication during the use

of this tool.

• Follow the handling instructions outlined in the operating instructions when

carrying the tool and when changing accessories.

• Protect accessories from exposure to water, solvents, high humidity,

freezing temperature and extreme temperature changes.

Orbit 3" 3-1/2" 5" 6"

3/8" 59122 59070 59071 59072

3/16" 59120 59060 59061 59062

3/32" 59121 59065 59066 59067

Dynorbital

Silver Supreme

Complete Assembly

1Back-Up Pads - See Chart

2Non-Vacuum Shroud

54458 3-1/2"

56051 5" & 6"

3Vacuum Shroud

57084 3-1/2"

69362 5"

69363 6"

457069 Balancer Shaft

595630 Snap Ring

659084 V-Seal

756052 Bearing

8Motor Shaft Balancer

956047 Key

10 59058 Lock Ring

11 59057 Front Bearing Seal

12 59083 Felt

13 58368 Bearing (2)

14 69361 Front Bearing Plate

15 57113 Rotor/Vane Set

16 69350 Cylinder

17 69352 Seal

18 57891 Rear Bearing Plate

19 Drop-In Motor Assembly

(See Chart -Page 4)

20 Housing (See Chart - Page 4)

21 69356 Throttle Lever - 3/8"

69360 Throttle Lever - 3/16"

69357 Throttle Lever - 3/32"

22 94590 Pin

23 57041 Comfort Platform

24 98459 O-Ring

25 58363 Valve Stem

26 59075 Speed Regulator

27 01025 O-Ring (2)

28 95697 Retaining Ring

29 01464 Seal

30 58365 Tip Valve

31 01468 Spring

32 01494 Inlet Bushing

33 69364 Shroud Adapter

34 57083 Vacuum Adapter

35 96197 Dowel Pin

36 57066 Muffler Body

37 95526 O-Ring

38 69353 Vac Nozzle

39 57067 Vac Tube

40 57093 Vacuum Adapter

41 56027 Muffler Insert (3)

42 69359 Muffler Cap

43 69273 Muffler Assembly

INDEX KEY

No. Part # Description

Adhesive: A2= Loctite #271

A8= Loctite #567

Torque: N•m x 8.85 = In. - lbs.

Oil: O1= Air Lube

KEY

Always follow adhesive manufacturers

cleaning and priming recommendations.

23 25 26

29 30 31

Exhaust

Assemblies

(See Below)

Vinyl Face Pads

Style 3" 3-1/2" 5" 6"

Non-Vac 56084 56098 56106 56107

Vacuum – – 56104 56105

Hook-Face Pads

Style 3" 3-1/2" 5" 6"

Non-Vac 56087 54311 54325 54327

28 N•m

23 N•m T

50679 26mm

Open-End Wrench

1 N•m

Self Generated VacuumNon-Vacuum

33 34 35

36 37 38 39

Central Vacuum

40 41 42

Speed Regulator Flow Control

Maximum Flow: Turn Clockwise.

Minimum Flow: Turn Counter-clockwise. +-

Required Pad

Weight

3" - 75g.

3-1/2" - 80g.

5" - 100g.

6" - 130g.

Optional: 30 quantity Muffler

Insert available, P/N 56054.

DYNABRADE, INC. www.dynabrade.com

8989 Sheridan Drive •Clarence, NY 14031-1419 •Phone: (716) 631-0100 •Fax: 716-631-2073 •International Fax: 716-631-2524

1. American National Standards

Institute – ANSI

25 West 43rd Street

Fourth Floor

New York, NY 10036

Tel: 1 (212) 642-4900

3. Power Tool Institute, Inc.

P.O. Box 818

Yachata, Oregon 97498-0818

Tel: 1 (503) 547-3185

4. European Committee for

Standardization

Rue de Stassart 36

B - 1050 Brussels, Belgium

2. Government Printing Office – GPO

Superintendent of Documents

Attn. New Orders

P.O. Box 371954

Pittsburgh, PA 15250-7954

Tel: 1 (202) 512-1803

OPTIONAL ACCESSORIES

MACHINE SPECIFICATIONS

REFERENCE CONTACT INFORMATION

Model Number Pad Diameter Vacuum Style Orbit Sound Weight Height Length Replacement Housing

69000 3-1/2" (89 mm) Non-Vac 3/8" (10 mm) 76 dB(A) 1.8 (.8) 3-1/2" (89) 6" (152 mm) 69300

69003 3-1/2" (89 mm) Self Gen. Vac 3/8" (10 mm) 83 dB(A) 1.9 (.9) 3-1/2" (89) 8-1/2" (216 mm) 69301

69004 3-1/2" (89 mm) Central Vac 3/8" (10 mm) 79 dB(A) 1.9 (.9) 3-1/2" (89) 7" (178 mm) 69302

69005 5" (127 mm) Non-Vac 3/8" (10 mm) 79 dB(A) 1.9 (.9) 3-1/2" (89) 6-1/2" (165 mm) 69303

69008 5" (127 mm) Self Gen. Vac 3/8" (10 mm) 80 dB(A) 2.0 (.9) 3-1/2" (89) 8-1/2" (216 mm) 69304

69009 5" (127 mm) Central Vac 3/8" (10 mm) 80 dB(A) 2.0 (.9) 3-1/2" (89) 7-1/4" (184 mm) 69305

69010 6" (152 mm) Non-Vac 3/8" (10 mm) 83 dB(A) 1.9 (.9) 3-1/2" (89) 7" (178 mm) 69306

69013 6" (152 mm) Self Gen. Vac 3/8" (10 mm) 83 dB(A) 2.1 (.9) 3-1/2" (89) 9" (229 mm) 69307

69014 6" (152 mm) Central Vac 3/8" (10 mm) 84 dB(A) 1.9 (.9) 3-1/2" (89) 7-3/4" (197 mm) 69308

69015 3-1/2" (89 mm) Non-Vac 3/16" (5 mm) 77 dB(A) 1.7 (.8) 3-1/2" (89) 6" (152 mm) 69309

69018 3-1/2" (89 mm) Self Gen. Vac 3/16" (5 mm) 82 dB(A) 1.8 (.8) 3-1/2" (89) 8-1/2" (216 mm) 69310

69019 3-1/2" (89 mm) Central Vac 3/16" (5 mm) 83 dB(A) 1.8 (.8) 3-1/2" (89) 7" (178 mm) 69311

69020 5" (127 mm) Non-Vac 3/16" (5 mm) 77 dB(A) 1.8 (.8) 3-1/2" (89) 6-1/2" (165 mm) 69312

69023 5" (127 mm) Self Gen. Vac 3/16" (5 mm) 81 dB(A) 1.9 (.9) 3-1/2" (89) 8-1/2" (216 mm) 69313

69024 5" (127 mm) Central Vac 3/16" (5 mm) 83 dB(A) 1.9 (.9) 3-1/2" (89) 7-1/4" (184 mm) 69314

69025 6" (152 mm) Non-Vac 3/16" (5 mm) 77 dB(A) 1.8 (.8) 3-1/2" (89) 7" (178 mm) 69315

69028 6" (152 mm) Self Gen. Vac 3/16" (5 mm) 83 dB(A) 2.0 (.9) 3-1/2" (89) 9" (229 mm) 69316

69029 6" (152 mm) Central Vac 3/16" (5 mm) 83 dB(A) 2.0 (.9) 3-1/2" (89) 7-3/4" (197 mm) 69317

69030 3-1/2" (89 mm) Non-Vac 3/32" (2 mm) 75 dB(A) 1.7 (.8) 3-1/2" (89) 6" (152 mm) 69318

69033 3-1/2" (89 mm) Self Gen. Vac 3/32" (2 mm) 83 dB(A) 1.8 (.8) 3-1/2" (89) 8-1/2" (216 mm) 69319

69034 3-1/2" (89 mm) Central Vac 3/32" (2 mm) 81 dB(A) 1.8 (.8) 3-1/2" (89) 7" (178 mm) 69320

69035 5" (127 mm) Non-Vac 3/32" (2 mm) 77 dB(A) 1.7 (.8) 3-1/2" (89) 6-1/2" (165 mm) 69321

69038 5" (127 mm) Self Gen. Vac 3/32" (2 mm) 84 dB(A) 1.9 (.9) 3-1/2" (89) 8-1/2" (216 mm) 69322

69039 5" (127 mm) Central Vac 3/32" (2 mm) 81 dB(A) 1.8 (.8) 3-1/2" (89) 7-1/4" (184 mm) 69323

69040 6" (152 mm) Non-Vac 3/32" (2 mm) 77 dB(A) 1.8 (.8) 3-1/2" (89) 7" (178 mm) 69324

69043 6" (152 mm) Self Gen. Vac 3/32" (2 mm) 81 dB(A) 2.0 (.9) 3-1/2" (89) 9" (229 mm) 69325

69044 6" (152 mm) Central Vac 3/32" (2 mm) 82 dB(A) 2.0 (.9) 3-1/2" (89) 7-3/4" (197 mm) 69326

69060 6" (152 mm) Non-Vac 3/8" (10 mm) 83 dB(A) 1.9 (.9) 3-1/2" (89) 7" (178 mm) 69336

69061 6" (152 mm) Non-Vac 3/16" (5 mm) 77 dB(A) 1.8 (.8) 3-1/2" (89) 7" (178 mm) 69337

69062 6" (152 mm) Non-Vac 3/32" (2 mm) 77 dB(A) 1.8 (.8) 3-1/2" (89) 7" (178 mm) 69338

69100 3" (76 mm) Non-Vac 3/8" (10 mm) 79 dB(A) 1.8 (.8) 3-1/2" (89) 6" (152 mm) 69327

69103 3" (76 mm) Self Gen. Vac 3/8" (10 mm) 81 dB(A) 1.9 (.9) 3-1/2" (89) 8-1/2" (216 mm) 69328

69104 3" (76 mm) Central Vac 3/8" (10 mm) 82 dB(A) 1.9 (.9) 3-1/2" (89) 7" (178 mm) 69329

69105 3" (76 mm) Non-Vac 3/16" (5 mm) 80 dB(A) 1.7 (.8) 3-1/2" (89) 6-1/2" (165 mm) 69330

69108 3" (76 mm) Self Gen. Vac 3/16" (5 mm) 82 dB(A) 1.8 (.8) 3-1/2" (89) 8-1/2" (216 mm) 69331

69109 3" (76 mm) Central Vac 3/16" (5 mm) 82 dB(A) 1.8 (.8) 3-1/2" (89) 7-1/4" (184 mm) 69332

69110 3" (76 mm) Non-Vac 3/32" (2 mm) 80 dB(A) 1.7 (.8) 3-1/2" (89) 7" (178 mm) 69333

69113 3" (76 mm) Self Gen. Vac 3/32" (2 mm) 83 dB(A) 1.8 (.8) 3-1/2" (89) 9" (229 mm) 69334

69114 3" (76 mm) Central Vac 3/32" (2 mm) 82 dB(A) 1.8 (.8) 3-1/2" (89) 7-3/4" (197 mm) 69335

LIFETIME WARRANTY

To validate Dynabrade Lifetime Warrant, you must register each tool at: www.dynabrade.com. Registration of each tool at website is required. Dynabrade will