Eagle Eye Power Solutions Calidad 1U User manual

DCPS-SHELF-6KW Operation Manual | Copyright © 2016 | All Rights Reserved
220VAC Input (1Phase 3Wire)
-48VDC Output
111A per Shelf
37A per Rectifier Module
Maintenance & Operation Manual
DCPS-SHELF-6KW SYSTEM
This document is the property of Eagle Eye Power Solutions, contains proprietary information, and is
not for disclosure or use in any form or fashion without express written permission from Eagle Eye
Elecomm.
WWW.EEPOWERSOLUTIONS.COM

DCPS-SHELF-6KW
Maintenance & Operation Manual Issue 2.0 Sept-2016
DCPS-6K Maintenance & Operation Manual 2 /23
- CONTENTS -
1 SYSTEM SPECIFICATIONS ..................................................................................................................... 9
1.1 ELECTRIC CHARACTERISTICS ............................................................................................................... 9
1.1.1 Input Characteristics ....................................................................................................................... 9
1.1.2 Output Characteristics .................................................................................................................... 9
1.2 SAFETY REQUIREMENTS ..................................................................................................................... 10
1.2.1 Electro Magnetic Interference (EMI) .......................................................................................... 10
1.2.2 Surge Voltage of Power Cable ................................................................................................... 10
1.2.3 Leakage Current ........................................................................................................................... 10
1.2.4 Withstand Voltage ......................................................................................................................... 10
1.3 ENVIRONMENTAL CHARACTERISTICS .................................................................................................. 10
1.4 PHYSICAL SPECIFICATIONS ................................................................................................................. 10
1.4.1 Dimensions .................................................................................................................................... 10
2 INSTALLATION & CABLING .................................................................................................................. 11
2.1 PREPARATION FOR RACK INSTALLATION ............................................................................................ 11
2.2 CABLING ............................................................................................................................................... 11
2.2.1 AC Input Connection .................................................................................................................... 11
2.2.2 DC Output Connection ................................................................................................................. 12
2.2.3 Communication Cable Connection ............................................................................................. 13
3 INITIALIZATION & CHECK POINTS ..................................................................................................... 14
3.1 INSTALLATION CHECK LIST .................................................................................................................. 14
3.2 RECTIFIER MODULE INSERTION & REMOVAL ...................................................................................... 14
3.2.1 Rectifier Module Installation ........................................................................................................ 14
3.2.2 Rectifier Module Removal ........................................................................................................... 15
3.3 NORMAL OPERATION ........................................................................................................................... 15
3.3.1 Initial Operation Status Check .................................................................................................... 15
3.4 ABNORMAL ACTIONS/CORRECTIVE MEASURES ................................................................................. 16
4 RECTIFIER MODULE (NESPACE-48/2K) CONFIGURATION ......................................................... 17
4.1 ON LED (GREEN) ............................................................................................................................. 17
4.2 FAIL LED (RED) ................................................................................................................................ 17

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5 RECTIFIER SYSTEM OPERATION ....................................................................................................... 17
5.1 RECTIFIER SYSTEM OPERATION ......................................................................................................... 17
5.2 RECTIFIER REMOVAL / REPLACEMENT ................................................................................................ 18
5.3 RECTIFIER MODULE RESTART ............................................................................................................ 18
6 RECTIFIER MAINTENANCE................................................................................................................... 18
6.1 OVERVIEW ........................................................................................................................................... 18
6.2 PERIODIC INSPECTION ......................................................................................................................... 19
6.3 ADDING RECTIFIER MODULE ............................................................................................................... 19
7 PROBLEM SOLVING & FAULT FIXING ............................................................................................... 19
7.1 PROBLEM SOLVING .............................................................................................................................. 20
7.2 REPLACING PARTS .............................................................................................................................. 20
7.3 ORDER OF REPLACEMENT .................................................................................................................. 20
7.3.1 Replacement of Rectifier Module ............................................................................................... 20
FIGURE
FIGURE 2-1 FRONT VIEW ............................................................................................................................... 11
FIGURE 2-2 AC INPUT & FG CABLE CONNECTION ................................................................................. 12
FIGURE 2-3 OUTPUT CABLE CONNECTION ............................................................................................. 12
FIGURE 2-4 COMMUNICATION CONNECTION PORTS ........................................................................... 12
FIGURE 3-1 FRONT VIEW OF RECTIFIER UNIT ........................................................................................ 15
FIGURE 3-2 CONTROL UNIT FRONT ........................................................................................................... 16
TABLE
TABLE 2-1 OUTPUT CABLE & LUG ............................................................................................................... 12
TABLE 2-2 COMMUNICATION PIN TABLE ................................................................................................ 123
TABLE 3-1 CORRECTIVE ACTIONS PER ALARM ..................................................................................... 16

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Safety Tips
SAFETY FIRST… at ALL TIMES !
- Before starting installation, operation, test. or repair work, carefully read and follow all directions
specified in this manual for safe operation of the system and to minimize risk to the operator.
- This product has been manufactured under strict quality management. If any potentially
hazardous procedure cannot be performed safely with regard to life or connected equipment,
contact EAGLE EYE POWER SOLUTIONS immediately.
- Pay special attention to sections throughout this manual that are highlighted with the following
WARNING or CAUTION symbols:
This WARNING symbol indicates a high risk that may cause death
or critical injury to the operator if proper procedures and safety
precautions are not used.
This CAUTION symbol indicates a serious risk that may cause injury
to the operator or damage to connected equipment if proper
procedures and safety precautions are not used. .

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《Check of Contained Materials》
《Directions in Storage》
● Secure and store this product package away from water, rain, direct
sunlight, and any potentially harmful gas or liquid.
● Store this product within the specified temperature (-40°C to +85°C)
and humidity (5% to 95%, non-condensing) conditions.
● Ensure that the product type and quantity received is the product
type and quantity that you ordered. Use the enclosed shipping
documents to verify all contents.
● Ensure that all parts and hardware are accounted for and with no
deformation, damage, peeling or scratched paints, or cable damage.

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《Directions in Operation》
Injury, Electric Shock, Fire
● Do not run this system in a place with flammable or corrosive gases,
dew or humidity. (It may cause an electric shock or fire.)
● Do not try to modify this product. (It may cause an electric shock,
burn, or fire.)
● Operate this system under the environmental conditions specified in
this manual.
Take particular attention to voltage, frequency, temperature, humidity
and vibrations. (Violating the environmental requirements may cause
an electric shock or fire.)
● Before connecting the battery connections, load and gruonding wires,
pay attention not to reverse the polarity of them. (Polarity reversal
may cause fire.)
● While the system is connected, do not touch any battery wire, load or
grounding wire ports. It may cause an electric shock or death.
● Pay attention not to reverse the polarity of signaling cables and
detection cables when connected. (It may cause a fire.)
● Do not leave excess or foreign materials (such as sheathes of
electric wires or hardware) on top of or inside the product. It may
cause an electric shock or fire.
● The DC outputs are connected to the battery before the system starts
to be driven. Pay close attention not to cause an electric shock or
short circuit.
● When the rectifier units are inserted into the shelf,
be aware that the
live AC input voltage is fed to the Connector in the rack side. (It may
cause an electric shock.)
● When you insert or remove a rectifier unit from or into the shelf, be
aware of the unit mey be hot enough to cause a burn injury.
● Do not insert an object or finger into the ractifier unit fan. (It may
cause an injury.)
● When handling rectifier units, pay close attention not to touch any
open connector pins. (It may cause an electric shock.)

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● When cables are connected, battery should be separated from the
rectifier system except one point of the conductor at each cell.
● Start operation after all connections (battery, load, and grounding
wires/cables) are made but Circuit Breakers are OFF.
● Connect the battery wire, load and grounding wire while the load side
has been unloaded and Circuit Breakers are OFF.
● External transmission signal should be ≤ 60V level and ≤ 0.5A.
● Rectifier unit should be inserted and removed using the guide rail of
the rectifier system, to engage connectors without damage.
● ● Use caution during an AC failure event as the AC power may be
restored at any time. Use special care to lockout/tagout the AC
whenever necessary, check the presence of, and maintain the AC
input to the power shelf, as needed.

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《Test & Repair》
Electric Shock, Fire
● Trained and qualified personnel should perform test and repair work
periodically with designated methods. (Violating this directive is a
risk to life and limb and may cause an electric shock or fire.)
● Only qualified labor with due knowledge and experience should
repair this product. (Violating this directive is a risk to life and limb
and may cause an electric shock or fire.)
● Whenever the AC input, DC output, and/or Battery voltage(s) are
applied or present, use precautions to avoid electric shock or short
circuit when the system is tested or repaired.
● Even when the system is turned on while commercial power has
failed, AC input may be fed to the system. Take particular attention
of the live AC input voltages present during test and repair work.
《Disposal》
● This product should be disposed under the ordinary industrial
wastes disposition procedure. Be aware that there may be industrial
waste management policies that need to be followed at the local,
state, and national levels.

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1 - System Specifications
1.1 Electrical Characteristics
1.1.1 Input Characteristics
1) Rated input voltage : 1 Φ 3W 220Vac
2) Input voltage range: 85Vac ~ 296Vac (Nominal:176VAC ~ 296VAC)
3) Input frequency : 47 ~ 63Hz
4) Efficiency : typical 96% (at 40% ~ 60% load)
5) Power factor : ≥ 0.99 (at 50% ~ 100% load)
1.1.2 Output Characteristics
1) Rated output voltage : -54.0V ±0.27V (at 50% load)
2) Operating voltage : -43.5V ~ -58.0V
3) Output current : 111A (37A × 3 Modules)
4) Output port : Single-point (Bus-bar)
5) Line Regulation : ±0.5% (±0.27V)
6) Load Regulation : ±0.5% (±0.27V)
7) Current Limit : at 101％ ~ 120％
8) Over- Volltage Protection: -58.5V~-59.5V (Recycle to reset)
9) Output Ripple / Noise: 250mVp-p (max)

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1.2 Safety Requirements
1.2.1 Electro Magnetic Interference (EMI)
EN55022/EN61204-3 Class A
1.2.2 Input Surge Voltage
Voltage →6kV (1.2 ×50 ㎲), Current →3kA (8 × 20 ㎲)
1.2.3 Leakage Current
≤ 10mA
1.2.4 Withstand Voltage
1) Input to Output: 3.0kVac (1 minute) or 4242Vdc (1 minute)
2) Input to Chassis : 1.5kVac (1 minute) or 2121Vdc (1 minute)
1.3 Environmental Characteristics
Operating Temperature: -10℃ ∼ +75℃ (Derating above +55℃)
Operating Humidity : 5% ∼ 95%
1.4 Physical Specifications
1.4.1 Dimensions (W x D x H):
446mm x 408mm x 44.4mm