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EarthStone 130-DUE-PA User manual

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PRE-ASSEMBLED INSTALLATION INSTRUCTIONS
FOR DUE’ OVEN SERIES
EARTHSTONE OVENS-6717 SAN FERNANDO RD GLENDALE CA 91201
TELEPHONE: 800-840-4915 818-553-1134 FAX: 818-553-1133
www.earthstoneovens.com e-mail: earthstone@earthlink.net
A MAJOR CAUSE OF OVEN RELATED FIRES IS FAILURE TO MAINTAIN
REQUIRED CLEARANCES (AIR SPACES) TO COMBUSTIBLE MATERIALS. IT IS
OF UTMOST IMPORTANCE THAT THIS OVEN BE INSTALLED ONLY IN
ACCORDANCE WITH THESE INSTRUCTIONS
12/4/2013
EARTHSTONE WOOD FIRE OVENS 6717 SAN FERNANDO RD, GLENDALE CA 91201
earthstone@earthlink.net www.earthstoneovens.com
Pre-Assembled installation instructions.
Table of contents Page
Instructions for moving and lifting oven
Parts list 1
Installation procedures written portion 2-5
Required clearances and air gaps 6,14
Exhausting 4-9,13-14
Operating instructions 10-12
Maintenance instructions 11-12
Type I Exhaust Hood Diagram 13
Clearance Information 14
Combustion air intake installation 15-16
Firing Instructions 18-19
INSTRUCTIONS FOR LIFTING AND MOVING OVEN
ATTENTION:Only proper heavy lifting
machinery and handling equipment should be
used for unloading, moving and installing the
oven. This duty should be performed by
professionals trained in this kind of work.
Improper handling of the equipment could
result in damaging the oven or personal injury.
1- USING A FORKLIFT
Determine if forklift capacity is sufficient to lift
oven. (7,000 lb for 90-Due, 10,000 lb for
model 110-Due’, and 12,000 lb for models
130-Due’)
Prior to lifting, make sure forks are long enough
to reach both horizontal steel tubes on
underside of oven (Without touching oven
shell). Approach oven from front entrance side
or rear side. Keep forklift straight. Carefully
place forks through inside of tube steel
supports legs and position under horizontal
tube steel members. Slowly lift and move oven
as needed. (See dia. A)
2- USING A PALLET JACK
Determine if pallet jack capacity is sufficient to
lift oven. (6000 lb for 110-Due’ and 130-Due’)
Prior to lifting, make sure pallet jack is long
enough to reach both horizontal angles at lower
end of steel tube support legs. Place pallet
jack between tube steel support legs under
horizontal angles. (See dia. B) Carefully lift
oven and move slowly.
CAUTION: OVEN IS TOP HEAVY
MOVE WITH CARE.
3- INSTALLING OVEN
Slowly lower oven into proper location. Oven
should be set on a level floor. Shim as
necessary to assure that oven is level.
Remove horizontal front angle when oven is in
place. Insert ramset red heads, min. of 3
inches in length, through base plates. (See fig
17-A pg. 7 in installation instructions)
DIA. A
DIA. B
EARTHSTONE OVENS PRE-ASSEMBLED INSTALLATION INSTRUCTIONS 1
LIST OF SUPPLIED ITEMS
ALUMINUM DOOR (Two doors with double opening option)
DIAL TEMPERATURE GAUGE FOR WOOD FIRE OVENS
DIGITAL THERMOMETER DISPLAY FOR GAS AND GAS/WOOD OVENS
(REQUIRES 120V-3 AMP per display)
TRAINING VIDEO
EARTHSTONE OVENS PRE-ASSEMBLED INSTALLATION INSTRUCTIONS--- 2
PRE-ASSEMBLED INSTALLATION INSTRUCTION GUIDE
READ ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLING AND USING THE APPLIANCE.
If this oven is not properly installed, a fire may result. To reduce the risk of fire, follow the installation
instructions. Please read this entire manual before you install the oven. Failure to follow instructions
may result in property damage, bodily injury, or even death.
The installer should contact the local building or fire officials concerning any installation restrictions and
the need for inspection(s) of the oven and venting applications before beginning installation.
Obtain the necessary permit to construct. In most areas this will include a permit to construct the oven
and a permit for the exhaust system. Sometimes an electrical permit is also necessary for connecting
the exhaust fan. All construction must comply with local building codes. There are some portions of
these instructions which are more restrictive than the building codes. Whichever is most restrictive must
be followed.
The diagram below indicates the minimum floor space required.
(ALL DIMENSIONS ARE TO OUTSIDE FACE OF STEEL ENCLOSURE)
“A”
“B”
OUTSIDE DIMENSIONS
Model 90-Due 60" (A) x 44" (B) 4,000 lbs 110-Due’ 96.25” (A) x 54.25” (B) 5,000 lbs
Model 130-Due’ 116.25” (A) x 66.25” (B) 8,000 lbs.
IMPORTANT REMINDER
After reading this installation guide it is important to determine which venting application method will be
used.
Most cities accept the U.L. listed chimney installation (direct venting) however a few cities will require the
use of a Type I grease hood over the oven opening. Check with your local building department to
determine which is acceptable.
To maintain the listing of the oven the venting application needs to be installed in accordance with the
guidelines specified in this installation instruction guide.
SAVE THESE INSTRUCTIONS
EARTHSTONE OVENS PRE-ASSEMBLED INSTALLATION INSTRUCTIONS--- 3
INSTALLATION. OPERATING AND MAINTENANCE PREFACE
Refer to pages 9, 10 and 11 for complete instructions.
1) On daily basis and after the oven temperature is at least 500 at F: (a) Ashes are to be removed by a
metal ash scoop/shovel or by a suitable fire-safe vacuum cleaner with long metal wand extensions
provided by the user; (b) the oven interior is then to be mopped down with a clean, damp cloth.
2) Direct food contact with hearth is restricted to pizzas and bread products only. Refer to manufacture
for other foods.
3) The manual recommends the use of untreated wood only, no more than four pieces at a time.
4) “Burn-in” conditioning instructions are provided on page 30 and are to be followed prior to initial use
unless “burn-in” is conducted by the manufacturer.
5) Field applied enclosures, paint, brickwork, panels, or other construction necessary to “finish off” the
oven must be in accordance with local public health requirements.
6) Cooking shall only take place when the oven hearth is at least at 500OF.
7) The mantle shelf joint shall be sealed with an NSF Listed sealant after final installation.
EARTHSTONE OVENS PRE-ASSEMBLED INSTALLATION INSTRUCTIONS--- 4
A. INSTALLATION PROCEDURES
1. Mark an outline on the floor of the location desired. This is to assure that you have adequate
space. Refer to Fig. 1, pg. 6.
2. Check that there is adequate clearance at the ceiling for the hood. There must be a minimum of
3 inches of clearance between the top of the hood and/or oven and the surface of the drywall
above. A height of 105 inches is needed for a basic installation (Including hood – 22” height). If
direct venting is used then 83 inches will be sufficient. (Refer to Fig. 2 & 3 pg. 6)
3. Check that there is a minimum clearance of 1 inch to any adjacent sidewall construction
containing combustibles. Any adjacent combustible sidewalls which projects beyond the front
of the oven opening must be a minimum of 48 inches, measured from the side of the oven
opening closest to the wall to the surface of the wall. (Refer to Fig. 4, pg. 6). If the distance is
less than 48 inches a wall shield must be mounted on the wall. Refer to the U.L. listed wall
shield installation instructions for the allowable clearance reduction.
Any adjacent combustible floor which projects in front of the oven opening must be a minimum
of 30 inches away from each side of the door opening and 36 inch from the front of the door
opening.
WARNING: DO NOT PACK REQUIRED AIR SPACES WITH INSULATION OR OTHER
MATERIALS
A minimum of 3 inches must be maintained between any combustibles and the top of the
metal covering over the oven enclosure. Refer to Fig 2 & 3 pg. 6.
4. Once the oven is in the desired position, drill holes for the anchor bolts (Min 4 inches deep) using
the base plates as a guide. Insert anchors to fasten oven base plates to concrete floor. (Fig 17-A
pg. 8) Use ½” Dia. Anchors, 3 anchors each side. (Coat with Simpson’s Epoxy)
5. The outside surface of the oven enclosure may be faced with non-combustible facing
material if desired. This might include but not limited to: Brick, Ceramic tiles, Stainless
steel, Marble or any other decorative metals. DO NOT FACE WITH COMBUSTIBLE
MATERIALS OR USE COMBUSTIBLE ADHESIVES. Allow for access to top of the
oven for servicing.
NOTE: FOR HEALTH DEPARTMENT REQUIREMENTS ANY 1-INCH AIR
GAP ADJACENT TO A COMBUSTIBLE WALL MUST BE SEALED WITH A
NON COMBUSTIBLE STRIP. i.e. ALUMINUM, STAINLESS STEEL OF TILE.
B. VENTING APPLICATIONS
THERE ARE TWO METHODS OF VENTING THAT ARE ACCEPTABLE TO USE WITH THE OVEN.
THE METHODS ARE A U.L. LISTED GREASE DUCT/BUILDING HEATING APPLIANCE CHIMNEY
INSTALLATION (DIRECT VENTING) AND TYPE-I EXHAUST HOOD INSTALLED PER NFPA 96 AND
THE UMC. DETERMINE WHICH METHOD OF VENTING IS ACCEPTED BY THE LOCAL BUILDING
DEPT. BEFORE BEGINNING INSTALLATION OF THE OVEN. RESIDENTIAL APPLICATIONS WILL
USE THE DIRECT VENTING METHOD. IT IS NEVER APPROPRIATE TO USE “CLASS A” OR “B
VENT” IN ANY PART OF THE EXHAUST SYSTEM. EXHAUST SYSTEMS SERVING SOLID-FUEL
EQUIPMENT MAY NOT BE COMBINED WITH EXHAUST SYSTEMS SERVING OTHER (NON-SOLID
FUEL) COOKING EQUIPMENT
Important: Chases should be made of non-combustable materials.
EARTHSTONE OVENS PRE-ASSEMBLED INSTALLATION INSTRUCTIONS--- 5
I TYPE-I EXHAUST HOOD-Installed per NFPA 96, standard for ventilation control and
fire protection of commercial cooking operations. (For commercial applications
only)
1. If required, a Type 1 hood must be placed above the cooking opening and set on the top
of the oven. The minimum exhaust hood dimensions are 40 in. long for 90-Due, 52" long
for 110-Due, and 60". long for 130-Due. 72" long for 110-Due double entrance and 90 in.
long for 130-Due with double entrance. Min depth is 37" and min height is 22" for all
hoods. Refer to pages 7 & 8. Duct Velocity 1500-2500 FPM - Volume: 40” hood
1050 CFM , 90” hood - 2250 CFM
2. The grease filters must be positioned at the rear of the exhaust hood and must be of the
steel baffle type (Mesh type grease filters must not be used).
3. The front of the exhaust hood is to set forward 10 inches from the front of the oven face.
The face of the filter must be a minimum of 42 inches from the oven heath per the
Uniform Mechanical Codes. (UMC) or 48 inches per NFPA 96. When the exhaust hood is
fabricated, it is recommended that the bottom portion which is set on the oven(sheet
metal lid) be closed for ease of cleaning. Refer to pages 7 & 8.
4. The sides of the exhaust hood must extend a minimum of 6 inches to either side of the
oven door opening.
5. There must be a minimum of 3 inches of clearance between the hood and any
combustible surface.
6. The exhaust duct is to be constructed as vertical as possible, free of offsets and
horizontal runs. If a horizontal run is needed then refer to the Grease Duct/Building
Heating Appliance installation section.
II. U.L. LISTED GREASE DUCT/BUILDING HEATING APPLIANCE CHIMNEY
INSTALLATION (DIRECT VENTING)
1. A U.L. listed Grease Duct/Building Heating Appliance Chimney may be connected
to the flue collar above the primary hood of the oven. Refer to Fig. 18, pg. 9. For
specific installation requirements refer to Selkirk Metalbestos Model PS and IPS
Grease Duct Installation Instructions or Metal-Fab IPIC Installation Instructions.
A field-built duct, constructed and installed to the specifications of a grease duct, as
detailed in NFPA 96 or the International Mechanical Code, may also be used.
Volume: 150-200 CFM at oven flue collar
Models: Metal-Fab IPIC or Value G (metal-fabcommercial.com)
or Selkirk Metalbestos Model IPS (selkirkcorp.com)
WOOD STORAGE
Wood storage shall not exceed a one-day supply where stored in the same room as the
oven. Refer to NFPA 96 for wood storage requirements.
OVEN CURING
Oven is pre-cured; however the first two fires should be small in order to properly cure the
masonry in the unit. One fire each day for one hour, for a total of two days.
EARTHSTONE OVENS PRE-ASSEMBLED INSTALLATION INSTRUCTIONS--- 6
FOR COMMERCIAL USE ONLY
Figure2
U.M.C. & N.F.P.A.
Figure 1
COMBUSTIBLES
3"MIN.
1" MIN.
105" MIN.
COMBUSTIBLES
3"MIN.
FEED
OPENING
COMBUSTIBLES
1"
MIN.
1"MIN.
1"MIN.
48"
MIN.
48"
MIN.
Figure 4
ALL CLEARANCES SPECIFIED ARE
THE MINIMUM REQUIREDAIR SPACES
WARNING: DO NOT PACK REQUIRED AIR SPACES
WITH INSULATION OR OTHER MATERIALS.
Any adjacent combustible floor which projects
in front of the oven opening must be a minimum
of 30 inches away from each side of the door
opening and 36 inches from the front of the
door opening. See Page 14 for more information
FOR COMMERCIAL USE ONLY
Figure 3
U.M.C. &N.F.P.A.
Outside Dimension
MODEL 90-Due' - (A) 60" x (B) 44"
MODEL 110-Due’ - (A) 92.25” X (B) 54.25”
MODEL 130-Due’ - (A) 116.25 X (B) 66.25”
A
B
Hood (If required)
Hood (If required)