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EarthStone 130-DUE-PA User manual

PRE-ASSEMBLED INSTALLATION INSTRUCTIONS
FOR DUE’ OVEN SERIES
EARTHSTONE OVENS-6717 SAN FERNANDO RD GLENDALE CA 91201
TELEPHONE: 800-840-4915 818-553-1134 FAX: 818-553-1133
www.earthstoneovens.com e-mail: earthstone@earthlink.net
A MAJOR CAUSE OF OVEN RELATED FIRES IS FAILURE TO MAINTAIN
REQUIRED CLEARANCES (AIR SPACES) TO COMBUSTIBLE MATERIALS. IT IS
OF UTMOST IMPORTANCE THAT THIS OVEN BE INSTALLED ONLY IN
ACCORDANCE WITH THESE INSTRUCTIONS
12/4/2013
EARTHSTONE WOOD FIRE OVENS 6717 SAN FERNANDO RD, GLENDALE CA 91201
earthstone@earthlink.net www.earthstoneovens.com
Pre-Assembled installation instructions.
Table of contents Page
Instructions for moving and lifting oven
Parts list 1
Installation procedures written portion 2-5
Required clearances and air gaps 6,14
Exhausting 4-9,13-14
Operating instructions 10-12
Maintenance instructions 11-12
Type I Exhaust Hood Diagram 13
Clearance Information 14
Combustion air intake installation 15-16
Firing Instructions 18-19
INSTRUCTIONS FOR LIFTING AND MOVING OVEN
ATTENTION:Only proper heavy lifting
machinery and handling equipment should be
used for unloading, moving and installing the
oven. This duty should be performed by
professionals trained in this kind of work.
Improper handling of the equipment could
result in damaging the oven or personal injury.
1- USING A FORKLIFT
Determine if forklift capacity is sufficient to lift
oven. (7,000 lb for 90-Due, 10,000 lb for
model 110-Due’, and 12,000 lb for models
130-Due’)
Prior to lifting, make sure forks are long enough
to reach both horizontal steel tubes on
underside of oven (Without touching oven
shell). Approach oven from front entrance side
or rear side. Keep forklift straight. Carefully
place forks through inside of tube steel
supports legs and position under horizontal
tube steel members. Slowly lift and move oven
as needed. (See dia. A)
2- USING A PALLET JACK
Determine if pallet jack capacity is sufficient to
lift oven. (6000 lb for 110-Due’ and 130-Due’)
Prior to lifting, make sure pallet jack is long
enough to reach both horizontal angles at lower
end of steel tube support legs. Place pallet
jack between tube steel support legs under
horizontal angles. (See dia. B) Carefully lift
oven and move slowly.
CAUTION: OVEN IS TOP HEAVY
MOVE WITH CARE.
3- INSTALLING OVEN
Slowly lower oven into proper location. Oven
should be set on a level floor. Shim as
necessary to assure that oven is level.
Remove horizontal front angle when oven is in
place. Insert ramset red heads, min. of 3
inches in length, through base plates. (See fig
17-A pg. 7 in installation instructions)
DIA. A
DIA. B
EARTHSTONE OVENS PRE-ASSEMBLED INSTALLATION INSTRUCTIONS 1
LIST OF SUPPLIED ITEMS
ALUMINUM DOOR (Two doors with double opening option)
DIAL TEMPERATURE GAUGE FOR WOOD FIRE OVENS
DIGITAL THERMOMETER DISPLAY FOR GAS AND GAS/WOOD OVENS
(REQUIRES 120V-3 AMP per display)
TRAINING VIDEO
EARTHSTONE OVENS PRE-ASSEMBLED INSTALLATION INSTRUCTIONS--- 2
PRE-ASSEMBLED INSTALLATION INSTRUCTION GUIDE
READ ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLING AND USING THE APPLIANCE.
If this oven is not properly installed, a fire may result. To reduce the risk of fire, follow the installation
instructions. Please read this entire manual before you install the oven. Failure to follow instructions
may result in property damage, bodily injury, or even death.
The installer should contact the local building or fire officials concerning any installation restrictions and
the need for inspection(s) of the oven and venting applications before beginning installation.
Obtain the necessary permit to construct. In most areas this will include a permit to construct the oven
and a permit for the exhaust system. Sometimes an electrical permit is also necessary for connecting
the exhaust fan. All construction must comply with local building codes. There are some portions of
these instructions which are more restrictive than the building codes. Whichever is most restrictive must
be followed.
The diagram below indicates the minimum floor space required.
(ALL DIMENSIONS ARE TO OUTSIDE FACE OF STEEL ENCLOSURE)
“A”
“B”
OUTSIDE DIMENSIONS
Model 90-Due 60" (A) x 44" (B) 4,000 lbs 110-Due’ 96.25” (A) x 54.25” (B) 5,000 lbs
Model 130-Due’ 116.25” (A) x 66.25” (B) 8,000 lbs.
IMPORTANT REMINDER
After reading this installation guide it is important to determine which venting application method will be
used.
Most cities accept the U.L. listed chimney installation (direct venting) however a few cities will require the
use of a Type I grease hood over the oven opening. Check with your local building department to
determine which is acceptable.
To maintain the listing of the oven the venting application needs to be installed in accordance with the
guidelines specified in this installation instruction guide.
SAVE THESE INSTRUCTIONS
EARTHSTONE OVENS PRE-ASSEMBLED INSTALLATION INSTRUCTIONS--- 3
INSTALLATION. OPERATING AND MAINTENANCE PREFACE
Refer to pages 9, 10 and 11 for complete instructions.
1) On daily basis and after the oven temperature is at least 500 at F: (a) Ashes are to be removed by a
metal ash scoop/shovel or by a suitable fire-safe vacuum cleaner with long metal wand extensions
provided by the user; (b) the oven interior is then to be mopped down with a clean, damp cloth.
2) Direct food contact with hearth is restricted to pizzas and bread products only. Refer to manufacture
for other foods.
3) The manual recommends the use of untreated wood only, no more than four pieces at a time.
4) “Burn-in” conditioning instructions are provided on page 30 and are to be followed prior to initial use
unless “burn-in” is conducted by the manufacturer.
5) Field applied enclosures, paint, brickwork, panels, or other construction necessary to “finish off” the
oven must be in accordance with local public health requirements.
6) Cooking shall only take place when the oven hearth is at least at 500OF.
7) The mantle shelf joint shall be sealed with an NSF Listed sealant after final installation.
EARTHSTONE OVENS PRE-ASSEMBLED INSTALLATION INSTRUCTIONS--- 4
A. INSTALLATION PROCEDURES
1. Mark an outline on the floor of the location desired. This is to assure that you have adequate
space. Refer to Fig. 1, pg. 6.
2. Check that there is adequate clearance at the ceiling for the hood. There must be a minimum of
3 inches of clearance between the top of the hood and/or oven and the surface of the drywall
above. A height of 105 inches is needed for a basic installation (Including hood – 22” height). If
direct venting is used then 83 inches will be sufficient. (Refer to Fig. 2 & 3 pg. 6)
3. Check that there is a minimum clearance of 1 inch to any adjacent sidewall construction
containing combustibles. Any adjacent combustible sidewalls which projects beyond the front
of the oven opening must be a minimum of 48 inches, measured from the side of the oven
opening closest to the wall to the surface of the wall. (Refer to Fig. 4, pg. 6). If the distance is
less than 48 inches a wall shield must be mounted on the wall. Refer to the U.L. listed wall
shield installation instructions for the allowable clearance reduction.
Any adjacent combustible floor which projects in front of the oven opening must be a minimum
of 30 inches away from each side of the door opening and 36 inch from the front of the door
opening.
WARNING: DO NOT PACK REQUIRED AIR SPACES WITH INSULATION OR OTHER
MATERIALS
A minimum of 3 inches must be maintained between any combustibles and the top of the
metal covering over the oven enclosure. Refer to Fig 2 & 3 pg. 6.
4. Once the oven is in the desired position, drill holes for the anchor bolts (Min 4 inches deep) using
the base plates as a guide. Insert anchors to fasten oven base plates to concrete floor. (Fig 17-A
pg. 8) Use ½” Dia. Anchors, 3 anchors each side. (Coat with Simpson’s Epoxy)
5. The outside surface of the oven enclosure may be faced with non-combustible facing
material if desired. This might include but not limited to: Brick, Ceramic tiles, Stainless
steel, Marble or any other decorative metals. DO NOT FACE WITH COMBUSTIBLE
MATERIALS OR USE COMBUSTIBLE ADHESIVES. Allow for access to top of the
oven for servicing.
NOTE: FOR HEALTH DEPARTMENT REQUIREMENTS ANY 1-INCH AIR
GAP ADJACENT TO A COMBUSTIBLE WALL MUST BE SEALED WITH A
NON COMBUSTIBLE STRIP. i.e. ALUMINUM, STAINLESS STEEL OF TILE.
B. VENTING APPLICATIONS
THERE ARE TWO METHODS OF VENTING THAT ARE ACCEPTABLE TO USE WITH THE OVEN.
THE METHODS ARE A U.L. LISTED GREASE DUCT/BUILDING HEATING APPLIANCE CHIMNEY
INSTALLATION (DIRECT VENTING) AND TYPE-I EXHAUST HOOD INSTALLED PER NFPA 96 AND
THE UMC. DETERMINE WHICH METHOD OF VENTING IS ACCEPTED BY THE LOCAL BUILDING
DEPT. BEFORE BEGINNING INSTALLATION OF THE OVEN. RESIDENTIAL APPLICATIONS WILL
USE THE DIRECT VENTING METHOD. IT IS NEVER APPROPRIATE TO USE “CLASS A” OR “B
VENT” IN ANY PART OF THE EXHAUST SYSTEM. EXHAUST SYSTEMS SERVING SOLID-FUEL
EQUIPMENT MAY NOT BE COMBINED WITH EXHAUST SYSTEMS SERVING OTHER (NON-SOLID
FUEL) COOKING EQUIPMENT
Important: Chases should be made of non-combustable materials.
EARTHSTONE OVENS PRE-ASSEMBLED INSTALLATION INSTRUCTIONS--- 5
I TYPE-I EXHAUST HOOD-Installed per NFPA 96, standard for ventilation control and
fire protection of commercial cooking operations. (For commercial applications
only)
1. If required, a Type 1 hood must be placed above the cooking opening and set on the top
of the oven. The minimum exhaust hood dimensions are 40 in. long for 90-Due, 52" long
for 110-Due, and 60". long for 130-Due. 72" long for 110-Due double entrance and 90 in.
long for 130-Due with double entrance. Min depth is 37" and min height is 22" for all
hoods. Refer to pages 7 & 8. Duct Velocity 1500-2500 FPM - Volume: 40” hood
1050 CFM , 90” hood - 2250 CFM
2. The grease filters must be positioned at the rear of the exhaust hood and must be of the
steel baffle type (Mesh type grease filters must not be used).
3. The front of the exhaust hood is to set forward 10 inches from the front of the oven face.
The face of the filter must be a minimum of 42 inches from the oven heath per the
Uniform Mechanical Codes. (UMC) or 48 inches per NFPA 96. When the exhaust hood is
fabricated, it is recommended that the bottom portion which is set on the oven(sheet
metal lid) be closed for ease of cleaning. Refer to pages 7 & 8.
4. The sides of the exhaust hood must extend a minimum of 6 inches to either side of the
oven door opening.
5. There must be a minimum of 3 inches of clearance between the hood and any
combustible surface.
6. The exhaust duct is to be constructed as vertical as possible, free of offsets and
horizontal runs. If a horizontal run is needed then refer to the Grease Duct/Building
Heating Appliance installation section.
II. U.L. LISTED GREASE DUCT/BUILDING HEATING APPLIANCE CHIMNEY
INSTALLATION (DIRECT VENTING)
1. A U.L. listed Grease Duct/Building Heating Appliance Chimney may be connected
to the flue collar above the primary hood of the oven. Refer to Fig. 18, pg. 9. For
specific installation requirements refer to Selkirk Metalbestos Model PS and IPS
Grease Duct Installation Instructions or Metal-Fab IPIC Installation Instructions.
A field-built duct, constructed and installed to the specifications of a grease duct, as
detailed in NFPA 96 or the International Mechanical Code, may also be used.
Volume: 150-200 CFM at oven flue collar
Models: Metal-Fab IPIC or Value G (metal-fabcommercial.com)
or Selkirk Metalbestos Model IPS (selkirkcorp.com)
WOOD STORAGE
Wood storage shall not exceed a one-day supply where stored in the same room as the
oven. Refer to NFPA 96 for wood storage requirements.
OVEN CURING
Oven is pre-cured; however the first two fires should be small in order to properly cure the
masonry in the unit. One fire each day for one hour, for a total of two days.
EARTHSTONE OVENS PRE-ASSEMBLED INSTALLATION INSTRUCTIONS--- 6
FOR COMMERCIAL USE ONLY
Figure2
U.M.C. & N.F.P.A.
Figure 1
COMBUSTIBLES
3"MIN.
1" MIN.
105" MIN.
COMBUSTIBLES
3"MIN.
FEED
OPENING
COMBUSTIBLES
1"
MIN.
1"MIN.
1"MIN.
48"
MIN.
48"
MIN.
Figure 4
ALL CLEARANCES SPECIFIED ARE
THE MINIMUM REQUIREDAIR SPACES
WARNING: DO NOT PACK REQUIRED AIR SPACES
WITH INSULATION OR OTHER MATERIALS.
Any adjacent combustible floor which projects
in front of the oven opening must be a minimum
of 30 inches away from each side of the door
opening and 36 inches from the front of the
door opening. See Page 14 for more information
FOR COMMERCIAL USE ONLY
Figure 3
U.M.C. &N.F.P.A.
Outside Dimension
MODEL 90-Due' - (A) 60" x (B) 44"
MODEL 110-Due’ - (A) 92.25” X (B) 54.25”
MODEL 130-Due’ - (A) 116.25 X (B) 66.25”
A
B
Hood (If required)
Hood (If required)
EARTHSTONE OVENS PRE-ASSEMBLED INSTALLATION INSTRUCTIONS--- 8
.
4” to 6”
conc. Floor
slab
Embed 4”
min.
Oven stand Base plate
½ “ Dia. Anchors
Coat with Simpson’s epoxy
FIGURE 17-A
EARTHSTONE OVENS PRE-ASSEMBLED INSTALLATION INSTRUCTIONS 9
COMMERCIAL DIRECT VENTING
EXISTING ROOFEXISTING ROOF
EXISTING CEILINGEXISTING CEILING
FAN ADAPTER PLATEFAN ADAPTER PLATE
SELKIRK METALBESTOS IPS C1 OR
METAL-FAB MODEL IPIC-1
UL LISTED GREASE DUCT/BUILDING
HEATING APPLIANCE CHIMNEY
A FIELD BUILT DUCT, CONSTRUCTED
AND INSTALLED TO THE SPECIFICATIONS
OF A GREASE DUCT PER NFPA 96 OR
THE IMC MAY ALSO BE USED.
SELKIRK METALBESTOS IPS C1 OR
METAL-FAB MODEL IPIC-1
UL LISTED GREASE DUCT/BUILDING
HEATING APPLIANCE CHIMNEY
A FIELD BUILT DUCT, CONSTRUCTED
AND INSTALLED TO THE SPECIFICATIONS
OF A GREASE DUCT PER NFPA 96 OR
THE IMC MAY ALSO BE USED.
3" MIN. CLEARANCE3" MIN. CLEARANCE
EXHAUST FANAND CURB POWER
VENTILATOR FOR RESTAURANT EXHAUST
APPLIANCES. RATED FOR 500F DEG.
MODELS: ENERVEX GSV SERIES. CALL
EARTHSTONE FOR DETAILS
800-840-4915 - 818-553-1134
EXHAUST FANAND CURB POWER
VENTILATOR FOR RESTAURANT EXHAUST
APPLIANCES. RATED FOR 500F DEG.
MODELS: ENERVEX GSV SERIES. CALL
EARTHSTONE FOR DETAILS
800-840-4915 - 818-553-1134
IF ACEILING OR WALL DOES NOT
HAVE A FIRE RESISTANCE RATING
AND IS PENETRATED BY AMODEL
PS GREASE DUCT INSTALLED AT THE
CORRECT MINIMUM CLEARANCE FOR
UNENCLOSED DUCT, THEN AN
ENCLOSURE MAY NOT BE REQUIRED
AROUND THE DUCT SHAFT.
IF ACEILING OR WALL DOES NOT
HAVE A FIRE RESISTANCE RATING
AND IS PENETRATED BY AMODEL
PS GREASE DUCT INSTALLED AT THE
CORRECT MINIMUM CLEARANCE FOR
UNENCLOSED DUCT, THEN AN
ENCLOSURE MAY NOT BE REQUIRED
AROUND THE DUCT SHAFT.
3" MIN CLEARANCE TO COMBUSTIBLES
REQUIRED FOR SELKIRK
METALBESTOS
MODEL IPS C1
3" MIN CLEARANCE TO COMBUSTIBLES
REQUIRED FOR SELKIRK
METALBESTOS
MODEL IPS C1
REFER TO LOCAL JURISDICTION
AUTHORITIES.
REFER TO LOCAL JURISDICTION
AUTHORITIES.
FIGURE 18
GREASE DUCT HEATINGAPPLIANCE CHIMNEY ATTACHED TO PRIMARY HOOD
THIS DIAGRAM GENERALLY DEPICTSTHE INSTALLATION REQUIRED TO MAINTAIN THE U.L. LISTING OF THE OVEN
FOR THIS TYPE OF VENTING APPLICATION.
FOR SPECIFIC INSTALLATION REQUIREMENTS REFER TO SELKIRK METALBESTOS MODEL IPS GREASE DUCT
INSTALLATION 8. MODEL PS AND IPS GREASE DUCTCOMPLIES WITH NFPA, SBCCI, ICBOAND BOCA WHEN
PROPERLY INSTALLED PER ITS INSTALLATION INSTRUCTIONS.
CONTACT LOCALAUTHORITY HAVING JURISDICTION REGARDING FIRE RATED DUCT SHAFT.
NOTE: OTHER U.L. LISTED SYSTEMS MAY BE SUBSTITUTED FORTHE METALBESTOS SYSTEM DEPICTED
IN THIS DIAGRAM. TO MAINTAIN THE U.L. LISTING OF THE OVEN THE SYSTEM MUST BEA U.L. LISTED
GREASE DUCT WHICH IS ALSOA U.L. LISTED BUILDING HEATING APPLIANCE CHIMNEY INSTALLED IN
ACCORDANCE WITH THE MANUFACTURER'S GREASE DUCT INSTALLATION INSTRUCTIONS.
30” min.
80.000
FOR ORDERING PARTS MENTIONED ON THIS PAGE CONTACT EARTHSTONE ORYOUR
SUPPLIER. Tel: 800-840-4915- 818-553-1134
6 INCH DIAMETER GREASE DUCT - Models - 90, Café, 110, 110-Due (Dual opening)
8 INCH DIAMETER GREASE DUCT - Models 90-Due, 120, 130, 160, 110-Due (Single opening), 130-Due (Dual opening)
10 INCH DIAMETER GREASE DUCT - Model 130-Due (Single opening)
EARTHSTONE OVENS PRE-ASSEMBLED INSTALLATION INSTRUCTIONS--- 10
WOOD-FIRED PIZZA OVEN
OPERATING INSTRUCTIONS
WARNING:
READ ALL INSTRUCTIONS CAREFULLY. IMPROPER USE OF THIS APPLIANCE MAY RESULT IN A
BUILDING FIRE OR PERSONAL INJURY. INSTRUCTIONS MUST BE READ AND THOROUGHLY
UNDERSTOOD BY ALL OPERATING AND SUPERVISING PERSONNEL. WATCH TRAINING VIDEO
FOR VISUAL OPERATION INSTRUCTIONS.
THIS OVEN IS INTENDED FOR ATTENDED OPERATION BY TRAINED AND QUALIFIED
PERSONNEL ONLY.
THIS OVEN IS A HEAT PRODUCING APPLIANCE AND MAY CAUSE SEVERE BURNS IF TOUCHED.
DO NOT OVERFIRE. IF FLAME SPILLS FROM THE DOOR OPENING OR OVEN TEMPERATURE
EXCEEDS 1000 DEGREES FAHRENHEIT, YOU ARE OVERFIRING.
THIS UNIT IS DESIGNED AS A WOOD-FIRED OVEN. DIRECT FOOD CONTACT WITH HEARTH IS
RESTRICTED TO PIZZA AND BREAD PRODUCTS ONLY. FOR OTHER FOODS REFER TO
MANUFACTURE.
KEEP A PROPER FIRE EXTINGUISHER CLOSE TO THE OVEN AT ALL TIMES. EXTINGUISHER
MUST BE RATED FOR USE ON WOOD FIRES. INSTRUCT ALL PERSONNEL ABOUT LOCATION
AND USE OF THE FIRE EXTINGUISHER AND PROPER FIRE EMERGENCY PROCEDURES.
1. The first six fires should be small in order to properly cure the masonry in the unit. One fire each day for
one hour, for a total of two days (see gas fire instructions for curing gas models). DO NOT USE
PRODUCTS NOT SPECIFIED FOR USE WITH THIS OVEN. Maintain a minimum clearance of 36
inches in front of oven to combustible materials.
2. In case of out of control fire close door tightly.
CAUTION--AVOID POSSIBLE HAZARDOUS FLARE-UPS AND SMOKE SPILLAGE. WHEN
REMOVING DOOR FROM IN FRONT OF DOOR OPENING, SLIDE DOOR OUT 2-3 INCHES FROM
OPENING AND THEN WAIT 15 SECONDS BEFORE REMOVING DOOR COMPLETELY. FLARE-UPS
CAN OCCUR WHEN DOOR IS OPENED SUDDENLY. KEEP FACE AND HANDS AWAY FROM
DOOR OPENING.
3. Burn only seasoned or dried untreated solid wood fuel in the oven. DO NOT BURN OTHER FUELS IN
THE OVEN. DO NOT BURN CHARCOALS, COALS, TRASH/GARBAGE OR MANUFACTURED
LOGS (PROCESSED SOLID FUEL).
4. Firewood stored in the vicinity of the oven must be kept in a tightly-closed metal container; see
maintenance Instructions and NFPA 96. Keep firewood container closed at all times when not adding or
removing firewood. Keep container a considerable distance from the oven and far away from sources of
heat or ignition. DO NOT store matches, paper or other easily ignited items with firewood.
5. Provisions must be made to supply sufficient combustion air into the structure when using this appliance.
Combustion air must be supplied in accordance with local codes and the Uniform Mechanical Code and
NFPA 96.. Exhaust hood and make-up air blowers must be "ON" at all times during firing of the oven. If
the exhaust hood power ventilator fails, close oven door to extinguish the fire and prevent temperature
buildup in the hood duct which can activate the emergency fire suppression system.
6. Use only non-combustible hearth tools and cooking implements inside the oven. Store implements well
away from all combustible materials in a proper fixture which will capture any ashes or hot coals which
may be carried out of the oven on the implements.
EARTHSTONE OVENS PRE-ASSEMBLED INSTALLATION INSTRUCTIONS--- 11
7. The fire should be built directly on the hearth; DO NOT elevate fire.
FIRING OVEN- NOTE: OVEN DOOR SHOULD BE REMOVED WHEN FIRING THE OVEN.
8. a- Before starting, turn "ON" exhaust fan and make-up air blowers.
b- Place a small amount of wood and kindling on the hearth over a fire-starter block. Light fire-
starter. At any time do not use more than four pieces of wood,
c- CAUTION: NEVER USE GASOLINE TYPE LANTERN FUEL, KEROSENE, CHARCOAL
LIGHTER FLUID OR SIMILAR PRODUCTS TO START OR "FRESHEN UP" A FIRE IN THIS
OVEN. KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE OVEN WHEN IN USE.
d. When the kindling is burning well, add larger pieces of firewood. USE WELL-SEASONED OR
DRIEDWOOD ONLY. (Oak, Almond, Walnut, Cherry, Apple and other fruit woods are good)
e- Continue to add fuel as needed to maintain the desired heated rate, being careful to never
overfire the unit.
f- Whenever fuel is added, the fire may be poked and stirred with a wood handling tool. This will
allow air to move through the fuel bed for proper combustion.
g- When oven is heated to cooking temperature, move wood and ash to the rear and sides of the
oven to clear the hearth for cooking product. Insert ash barrier in front of burning wood. This is
to separate the cooking area from the ash and wood. Clean cooking area as described in the
DISPOSAL OF ASHES section before commencing cooking procedures. Food must be placed
on an appropriate cooking pan before being set into the oven.
h- When finished cooking, spread remaining embers on the floor of the oven hearth. Close door
against door opening. This will clean the oven floor.
9. CAUTION: Many structure fires have resulted when a fire has been left unattended for an extended
period of time such as when "Banking" a fire for a long overnight burn. This oven is intended for
attended operation only. Trained personnel must attend and closely supervise the oven at all times
during firing.
DO NOT LEAVE AN UNATTENDED FIRE IN THE OVEN. CLOSE DOOR TIGHTLY AND WAIT UNTIL
FIRE IS EXTINGUISHED BEFORE LEAVING UNIT UNATTENDED.
10. Always keep the area around the unit clear of combustible objects.
11. Read Maintenance Instructions.
12. File these instructions for future reference.
MAINTENANCE INSTRUCTIONS
WARNING:
READ ALL INSTRUCTIONS CAREFULLY. IMPROPER USE OR MAINTENANCE OF THIS
APPLIANCE MAY RESULT IN A BUILDING FIRE OR PERSONAL INJURY.
1. Always keep area around the unit clean and clear of all combustible materials. Keep all furnishings, fuel
and other combustible objects a considerable distance away from the oven hearth.
2. DISPOSAL OF ASHES—Ashes from Ash Pan should be placed in a metal container with a tight-fitting
lid. The closed container should be placed on a non-combustible floor or on the ground, well away from
all combustible materials, pending final disposal. If the ashes are disposed by the burial in soil or
EARTHSTONE OVENS PRE-ASSEMBLED INSTALLATION INSTRUCTIONS--- 12
otherwise locally dispersed, they should be retained in the closed container until all cinders have
thoroughly cooled. After ashes have been removed mop down hearth with clean damp cloths.
3. Store wood in a cool, dry place well away from any source of flame or heat. If stored outside, keep the
fuel covered to protect from rain or snow. If stored inside, fuel should be kept in a covered metal
container at least 6 inches above the floor. Keep paper, rags and other easily ignited materials away
from wood fuel. Refer to NFPA 96 for wood storage procedures.
4. At least at the end of each shift the area around the unit must be thoroughly cleaned of all wood, wood
shavings, embers, ashes and other refuse. All mats (if present, mats must be non-combustible) must be
picked up and carefully swept along with the floor during this clean up. After clean up around the unit,
brooms should be thoroughly wet down to extinguish hot coals, then stored well away from combustible
materials.
5. Creosote - Formation and need for removal
When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled
moisture to form creosote. The creosote vapors condense in the relatively cool oven flue and exhaust
hood of duct, particularly a slow burning fire. As a result, creosote residue accumulates on the flue lining
and exhaust hood. When ignited, this creosote makes an extremely hot fire.
The oven flue, exhaust duct and power ventilator should be inspected at least twice monthly during
normal use to determine if creosote buildup has occurred. If creosote and/or grease has accumulated, it
should be removed to reduce the risk of fire. Experienced chimney and duct servicing personnel who
are qualified in the removal of both creosote and grease from flues and ducts should be contracted to do
the inspection and cleaning. The inspection and cleaning schedule must be adjusted as needed to
prevent the buildup of creosote and/or grease. More frequent inspections and cleanings are indicated
when excessive buildup occurs between regular inspections. The rate of accumulation can increase
whenever 1) there is a change in the use of the oven 2) when the type or moisture content of the
firewood changes 3) when other variables change.
The oven, exhaust hood and grease filters should be cleaned on a daily basis. The Grease filters can be
removed and cleaned in a dishwasher or sink. Refer to the NFPA 96 requirements and the Exhaust
Hood or Grease Duct manufacturer's instructions for inspection, maintenance and cleaning of the venting
system.
DO NOT CLEAN UNIT, HOOD OR VENT WHILE HOT OR WHILE OVEN IS BEING FIRED.
6. The entire unit and vent system should be inspected frequently for proper fit, operation and soundness of
parts. If any malfunctioning parts, leakage, deterioration, or other problems are noted, contact your
dealer to inspect and repair the unit, or qualified ventilation repair service to inspect and repair the vent
system. DO NOT OPERATE THE UNIT IF INSTALLED OR FUNCTIONING IMPROPERLY.
7. All maintenance must be performed by qualified personnel.
8. Refer to NFPA 96 for procedures for inspection, cleaning and maintenance for solid fuel cooking.
9. SERVICE OF OVEN TEMP. MONITORING EQUIPMENT
A) Replace with Temp. Gauge rated 6-14 VDC, Temp. Range -580F to 9320F. (Earthstone
Ovens Model ESO-TTC)
B) Replace AC adapter with U.L. listed plug-in class 2 transformer rated input 120 VAC, 60 HZ,
9 Watts, output 9 VDC, 200 Ma.
C) Replace Thermocouple with a metal sheathed Type-"K" thermocouple, Min. 6 ft.
10. Save these instructions for future reference.
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Model 90 - 38.000"
EARTHSTONE OVENS PRE-ASSEMBLED INSTALLATION INSTRUCTIONS--- 15
IMPORTANT: PLEASE READ
FOR GAS FIRE OR GAS/WOOD COMBINATION OVENS ONLY
Combustion air intake procedures and installation
Proper installation:
Roof
False Ceiling
Air flow Air flow
24”x24” opening needed for
combustion air. Only one intake
should be installed located in the
front or back of oven.
Gas Burner system
Air flow
Roof
False Ceiling
Air flow Air flow
24”x24” opening needed
for combustion air. Only
one intake should be
Gas Burner system
Air flow
Improper Installation:
1) No air intake opening for burner
Roof
Ceiling
Air flow Air flow
Air flow
Blocked air intake
In this case a 24”x24” opening will be needed for proper air combustion.
EARTHSTONE OVENS PRE-ASSEMBLED INSTALLATION INSTRUCTIONS--- 16
Improper Installation (cont)
2) Oven is not closed to plenum/attic and is open to HVAC airflow.
Roof
Ceiling
Air flow Air flow
Air flow
Installing a sealed enclosure around the oven
shell may cause improper operation by
starving the burner system of combustion air.
The air flow which travels above will cause
“negative pressure” below where the gas
burner is located. The air underneath will travel
towards the air flow above creating a suction
which will force the gas flame downwards. To
prevent this a non-combustable lid must be
placedabovetheoven.
3) Altered airflow from air intake in a separate room with low pressure.
Roof
Ceiling
Air flow Air flow
Air Intake
Air Intake
Air flow
Air flow to oven is altered as air
moves from normal to low
pressure
Low pressure is created
by HVAC or any air moving
equipment outside oven
room
In this case the air intake located on the rear of the oven should be closed.
EARTHSTONE OVENS PRE-ASSEMBLED INSTALLATION INSTRUCTIONS--- 17
Expansion cracks, due to the refractory mass, are normal in the front
entrance and on any interior surface. This will not effect the
performance, efficiency and longevity of the oven in any way.
NOTICE
Cut view of inside oven
Dome
Wall pieces
Expansion crack

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