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EarthStone 90-PAGW User manual

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RESIDENTIAL PRE-ASSEMBLED
INSTALLATION INSTRUCTIONS
FOR PA, PAG AND PAGW MODELS
EARTHSTONE OVENS-6717 SAN FERNANDO RD GLENDALE CA 91201
TELEPHONE: 800-840-4915 818-553-1134 FAX: 818-553-1133
www.earthstoneovens.com e-mail: info@earthstoneovens.com
A MAJOR CAUSE OF OVEN RELATED FIRES IS FAILURE TO MAINTAIN
REQUIRED CLEARANCES (AIR SPACES) TO COMBUSTIBLE MATERIALS. IT IS
OF UTMOST IMPORTANCE THAT THIS OVEN BE INSTALLED ONLY IN
ACCORDANCE WITH THESE INSTRUCTIONS
1/4/2018
EARTHSTONE WOOD FIRE OVENS 6717 SAN FERNANDO RD, GLENDALE CA 91201
[email protected] www.earthstoneovens.com
Residential Pre-Assembled installation instructions.
Table of contents Page
Instructions for moving and lifting oven NEXT PAGE
Parts list 1
Installation procedures written portion 2-5
Required clearances and air gaps 6
Exhausting 4-6, 8
Operating instructions 9-11
Maintenance instructions 10-11
Clearance Information 6, 12
Combustion air intake installation 13-14 (FOR GAS FIRED MODELS ONLY)
Curing and Firing oven 16-18
INSTRUCTIONS FOR LIFTING AND MOVING OVEN
ATTENTION: Only proper heavy lifting
machinery and handling equipment should be
used for unloading, moving and installing the
oven. This duty should be performed by
professionals trained in this kind of work.
Improper handling of the equipment could result
in damaging the oven or personal injury.
1- USING A FORKLIFT
Determine if forklift capacity is sufficient to lift
oven. (6000 lb for models 60, 90, Cafe and
110and 8000 lb for models 120, 130 and 160)
Prior to lifting, make sure forks are long enough
to reach both horizontal steel tubes on
underside of oven (Without touching oven
shell). Approach oven from front entrance side
or rear side. Keep forklift straight. Carefully
place forks through inside of tube steel
supports legs and position under horizontal
tube steel members. Slowly lift and move oven
as needed. (See dia. A)
2- USING A PALLET JACK
Determine if pallet jack capacity is sufficient to
lift oven. (4500 lb for models 60, 90, 110, 120,
130 and 6000 lb for model 160)
Prior to lifting, make sure pallet jack is long
enough to reach both horizontal angles at lower
end of steel tube support legs. Place pallet jack
between tube steel support legs under
horizontal angles. (See dia. B) Carefully lift
oven and move slowly.
CAUTION: OVEN IS TOP HEAVY MOVE
WITH CARE.
3- INSTALLING OVEN
Slowly lower oven into proper location. Oven
should be set on a level floor. Shim as
necessary to assure that oven is level. Remove
horizontal front angle when oven is in place.
Insert ramset red heads, min. of 3 inches in
length, through base plates. (See fig 17-A pg.
7 in installation instructions)
DIA. A
DIA. B
EARTHSTONE OVENS PRE-ASSEMBLED INSTALLATION INSTRUCTIONS---ETL LISTED
1
LIST OF SUPPLIED ITEMS
OVEN
ADDITIONAL ITEMS
CAST ALUMINUM DOOR
DIAL TEMPERATURE GAUGE FOR WOOD FIRE OVENS
DIGITAL THERMOMETER FOR GAS FIRE OVENS
(REQUIRES 120V-3 AMP)
TRAINING VIDEO
EARTHSTONE OVENS PRE-ASSEMBLED INSTALLATION INSTRUCTIONS--- ETL LISTED
2
RESIDENTIAL PRE-ASSEMBLED INSTALLATION INSTRUCTION GUIDE
READ ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLING AND USING THE APPLIANCE.
If this oven is not properly installed, a fire may result. To reduce the risk of fire, follow the installation
instructions. Please read this entire manual before you install the oven. Failure to follow instructions may
result in property damage, bodily injury, or even death.
The installer should contact the local building or fire officials concerning any installation restrictions and
the need for inspection(s) of the oven and venting applications before beginning installation.
Obtain the necessary permit to construct. In most areas this will include a permit to construct the oven
and a permit for the exhaust system. Sometimes an electrical permit is also necessary for connecting the
exhaust fan. All construction must comply with local building codes. There are some portions of these
instructions which are more restrictive than the building codes. Whichever is most restrictive must be
followed.
The diagram below indicates the minimum floor space required.
(ALL DIMENSIONS ARE TO OUTSIDE FACE OF STEEL ENCLOSURE)
OUTSIDE DIMENSIONS
MODEL 60 33” W X 32” D - MODEL 90 50" Dia. - MODEL 110 58" Dia.
THE CAFÉ 48 ½” X 44 ¼”
IMPORTANT REMINDER
After reading this installation guide it is important to determine which venting application method will be
used.
To maintain the U.L. listing of the oven the venting application needs to be installed in accordance with the
guidelines specified in this installation instruction guide.
SAVE THESE INSTRUCTIONS
EARTHSTONE OVENS PRE-ASSEMBLED INSTALLATION INSTRUCTIONS--- ETL LISTED
3
INSTALLATION. OPERATING AND MAINTENANCE PREFACE
Refer to pages 9, 10 and 11 for complete instructions.
1) On daily basis, and after the oven temperature is at least 500 at F: (a) Ashes are to be removed by a
metal ash scoop/shovel or by a suitable fire-safe vacuum cleaner with long metal wand extensions
provided by the user.; (b) the oven interior is then to be mopped down with a clean, damp cloth.
2) Direct food contact with hearth is restricted to pizzas and bread products only. Refer to manufacture
for other foods.
3) The manual recommends the use of untreated wood only, no more than four pieces at a time.
4) “Burn-in” conditioning instructions are provided on page 30 and are to be followed prior to initial use
unless “burn-in” is conducted by the manufacturer.
5) Field applied enclosures, paint, brickwork, panels, or other construction necessary to “finish off” the
oven must be in accordance with local public health requirements.
6) Cooking shall only take place when the oven hearth is at least at 500
O
F.
7) The mantle shelf joint shall be sealed with an NSF Listed sealant after final installation.
EARTHSTONE OVENS PRE-ASSEMBLED INSTALLATION INSTRUCTIONS--- ETL LISTED
4
A. INSTALLATION PROCEDURES
1. Mark an outline on the floor of the location desired. This is to assure that you have adequate
space. Refer to Fig. 1, pg. 6.
2. Check that there is adequate clearance at the ceiling for the hood. There must be a minimum of 3
inches of clearance between the top of the oven and the surface of the drywall above. (Refer to
Fig. 2 & 3 pg. 6)
3. It is recommended to use non combustible framing. If combustibles are near oven check that
there is a minimum clearance of 1 inch to any adjacent sidewall construction containing
combustibles. Any adjacent combustible sidewalls which projects beyond the front of the oven
opening must be a minimum of 48 inches, measured from the side of the oven opening closest
to the wall to the surface of the wall. (Refer to Fig. 4, pg. 6). If the distance is less than 48 inches
a wall shield must be mounted on the wall. Refer to the U.L. listed wall shield installation
instructions for the allowable clearance reduction.
Any adjacent combustible floor which projects in front of the oven opening must be a minimum
of 30 inches away from each side of the door opening and 36 inch from the front of the door
opening.
WARNING: DO NOT PACK REQUIRED AIR SPACES WITH INSULATION OR OTHER
MATERIALS
A minimum of 3 inches must be maintained between any combustibles and the top of the
metal covering over the oven enclosure. Refer to Fig 2 & 3 pg. 6.
4. Once the oven is in the desired position, drill holes for the anchor bolts (Min 3 inches deep) using
the base plates as a guide. Insert ramset red heads to fasten oven base plates to concrete floor.
(Fig 17-A pg. 7)
5. The outside surface of the oven enclosure may be faced with non-combustible facing
material if desired. This might include but not limited to: Brick, Ceramic tiles, Stainless
steel, Marble or any other decorative metals. DO NOT FACE WITH COMBUSTIBLE
MATERIALS OR USE COMBUSTIBLE ADHESIVES. Allow for access to top of the
oven for servicing.
NOTE: FOR HEALTH DEPARTMENT REQUIREMENTS ANY 1-INCH AIR GAP
ADJACENT TO A COMBUSTIBLE WALL MUST BE SEALED WITH A NON
COMBUSTIBLE STRIP. i.e. ALUMINUM, STAINLESS STEEL OF TILE.
B. VENTING APPLICATION
A U.L. LISTED GREASE DUCT/BUILDING HEATING APPLIANCE CHIMNEY INSTALLATION (DIRECT
VENTING). PLEASE CONFIRM WITH THE LOCAL BUILDING DEPT. BEFORE BEGINNING
INSTALLATION OF THE OVEN. IT IS NEVER APPROPRIATE TO USE “CLASS A” OR “B VENT” IN ANY
PART OF THE EXHAUST SYSTEM. EXHAUST SYSTEMS SERVING SOLID-FUEL EQUIPMENT MAY
NOT BE COMBINED WITH EXHAUST SYSTEMS SERVING OTHER (NON-SOLID FUEL) COOKING
EQUIPMENT
Important: Chases should be made of non-combustible materials.
EARTHSTONE OVENS PRE-ASSEMBLED INSTALLATION INSTRUCTIONS--- ETL LISTED
5
U.L. LISTED GREASE DUCT/BUILDING HEATING APPLIANCE CHIMNEY
INSTALLATION (DIRECT VENTING)
A U.L. listed Grease Duct/Building Heating Appliance Chimney may be connected
to the opening in the primary hood of the oven. Refer to Fig. 18, pg. 8. For specific
installation requirements refer to Selkirk Metalbestos Model PS and IPS Grease
Duct Installation Instructions. or Metal-Fab IPIC Installation Instructions. All gas
fired ovens should have an exhaust fan located at the top of the venting duct.
Refer to manufacture for more information.
Grease Duct Models: Metal-Fab IPIC (metal-fabcommercial.com) or Selkirk Metalbestos
Model IPS (selkirkcorp.com)
Exhaust Fan Models: Exhausto GSV-009 or RS-009
WOOD STORAGE
Wood storage shall not exceed a one-day supply where stored in the same room as the
oven. Refer to NFPA 96 for wood storage requirements.
OVEN CURING
PA, PAG and PAGW ovens are pre-cured; however the first two fires should be small in order to
properly cure the masonry in the unit. One fire each day for one hour, for a total of two days.
Oven curing is a process of removing moisture from the oven that has accumulated during the
oven installation. This process consists of two small fires; One fire each day for one hour, for a
total of two days. (You can also do one fire in the morning and one in the late evening) When
curing, each of the fires should lightly touch the dome of the oven. After one hour let the fire
burnout and close door. Do not be alarmed if the temperature gauge is not moving, this is normal
and is due to the moisture in the stone. If you still see moisture from the oven you may need to
cure the oven for a few more days. Improper curing may cause small pieces of the oven to pop.
Although this is not harmful to the oven in anyway, please follow these procedures.
EARTHSTONE OVENS PRE-ASSEMBLED INSTALLATION INSTRUCTIONS--- ETL LISTED
6
Figure 2
U.M.C. & N.F.P.A.
Figure 1
COMBUSTIBLES
3"MIN.
1" MIN.
73”-83” 70”-80”
3"MIN.
COMBUSTIBLES
FEED
OPENING
COMBUSTIBLES
1"
MIN.
1"MIN.
1"MIN.
48"
MIN.
48"
M IN.
Figure 4
OUTSIDE DIAMETER
MODEL 60 - 33” X 32”
MODEL 90 - 50", MODEL 110 - 58"
MODEL 130 - 70”, MODEL 160 - 86"
ALL CLEARANCES SPECIFIED ARE
THE MINIMUM REQUIRED AIR SPACES
WARNING: DO NOT PACK REQUIRED AIR SPACES
WITH INSULATION OR OTHER MATERIALS.
Any adjacent combustible floor which projects
in front of the oven opening must be a minimum
of 30 inches away from each side of the door
opening and 36 inches from the front of the
door opening.
Figure 3
U.M.C. & N.F.P.A.
EARTHSTONE OVENS PRE-ASSEMBLED INSTALLATION INSTRUCTIONS--- ETL LISTED
7
4” to 6”
conc. Floor
slab
Embed 4”
min.
Oven stand
Base plate
½ “ Dia. Anchors
Coat with impson’s epoxy
FIGURE 17-A