edenox ASG-40 User manual

GASRANGEWITHSHELVE
ASG‐40
GASRANGEWITCHOVEN
ASG‐41
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2
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INDEX
1.SPECIFICATION..........................................................................................................................................................3
2.DELIVERYSET............................................................................................................................................................3
3.DESIGNANDOPERATINGPRINCIPLE........................................................................................................................4
4.SAFETYMEASURES....................................................................................................................................................4
5.NECESSARYSTEPSFORTHEALTERNATIONOFTHETYPEOFGAS............................................................................5
6.INSTALATIONPROCEDURE........................................................................................................................................6
7.MAKEREADY..............................................................................................................................................................7
8.USING........................................................................................................................................................................7
9.MAINTENANCE..........................................................................................................................................................8
10.TROUBLESHOOTING..............................................................................................................................................8
11.TRANSPORTATIONANDSTORAGECONDITIONS..................................................................................................9
12.ENVIRONMENTALPROTECTIONRECOMMENDATION..........................................................................................9
13.TECHNICALDRAWINGS.......................................................................................................................................10
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3
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1. SPECIFICATION

Gasrangespecification.
DescriptionASG‐
4041
1DevicethermalpoweroutputkW2028
6Quantityofworktopburnerspcs.3x4kW+1x8kW
10Quantityofovenburnerspcs.‐ ‐ 1x8kW
13Heatingtimeoftheoventomaintaintemperature270h‐ ‐ 0,5
14Oventemperaturecontrolrange°C‐ ‐ 50‐270
16Quantityofrangevalvespcs.4
15Quantityofovenvalvespcs.‐ ‐ 1
11Ovenchamberdimensions(notgreaterthan):
width/depth/heightmm‐ ‐ 535/675/295
12Ovenchamberusableaream2‐ ‐ 0,384
(538x715)(GN2/1)
18Overalldimensions(notgreaterthan):
width/depth/heightmm850/850/860
20Weight(notgreaterthan)kg100140
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Gasconsumptionaccordingtoburnerpowerandgastype.
Typeofgas
Nominalgasconsumption
4kW
(worktopburner)
8kW
(worktopburner)
8kW
(oventubularburner)
G20
m3/h

G25  
G35  
G30kg/h
G31  
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2. DELIVERYSET
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ItemASG‐
4041
Gasrange
pcs.
1
Operatingmanual1
Grating‐1
Packing1
Polyethylenebag1
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4
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3. DESIGNANDOPERATINGPRINCIPLE
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Therangeconsistoftheuppermodulewithgasburnersonwork‐topandthebottommodulewithgasoven
orwithshelve(withoutoven).
Worktopincluding4burners.Threeofthatare4kWheatingpowerandoneis8kWheatingpower.Onthe
frontside,belowthework‐topthereisarangecontrolpanelwithgasvalvesintendedforwork‐topburners.Near
thevalveknobsarepunchedsignsforintroducingknobtocorrectwork‐topburner.Regulationoftheburneris
carriedoutbysignsplacedonthesticker.Stardefinespilotposition,fulldropdefinesmaximumheat(largeflame)
andemptydropdefinesminimumheat(smallflame).
Belowwork‐topcontrolpanelislocatedremovabledrainerforgatheringliquidsplitonaworkingsurfaceof
thetop.
Inthebottompartisplaced,dependingonmodel:shelveASG‐40,ovenwithcontrolpanelASG‐41.Theoven
consistsofmetalskeletonwithdoor,onetubularburnerlocatedfrombelowintheoven,andremovablelattices
withguides.Thetubularburneriscoveredbymetalplate(bottomplate).Latticeswithguides,fixedonlateralwalls,
areintendedforgriddlesinstallationatthenecessarylevel.Forheatlossreductiontheovencaseiswrappedupa
thermalisolationwithaluminumfoil.Servicingandrepairoftheovenareprovidedfromthefrontsideofdevice.
Ontherightsideofovenmoduleislocatedcontrolpanelwiththermoregulatedgasvalve.Regulationofthe
tubularburneriscarriedoutbysignsplacedonthesticker.Stardefinespilotposition,numbersfrom“1”to“7”
defineslevelsofexpectedtemperatureintheovenchamber.ToswitchOFFtubularburnersetthevalveknobto
position“●”.
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4. SAFETYMEASURES
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Operationofthegasrangemayonlybecarriedoutbypersonnelwhohavereceivedpropertrainingin
operatingorservicingcateringequipment.Atoperatingthegasrangeobservethefollowingsafetyrules:
¾toavoidburnsbecarefulatmovingware,donotspillfatandotherliquidsonthehotrangesurface–
theburnerpartstemperatureisaround400°C;
¾beforecleansingestablishtherangevalvestoposition“●”(OFF);
¾iffaultisdetectedswitchOFFtherangeandcallanAuthorizedTechnician;
¾switchONthegasrangeonlyafterfaultremoval.
Stronglyforbidden:
¾tocleanandfaultremovalwhilethegasrangeisswitchedON;
¾tocooltheburnerspartsandcastirongridsbywaterorotherliquids;
¾toworkwithoutexternalprotection;
¾tooperatethegasrangewithoutpallet.
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5
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Generalsafetyrequirements:
¾donotinstallthegasrangecloserthan1mfrominflammablematerials;
¾atthegeneralinstallationestablishastop‐cockandapressureregulatoranditalsoadvisableto
installashut‐OFFcockoneachindividualappliance;
¾donotusethegasrangeinfire‐dangerousandexplosivezones.

ATTENTION!!!
DONOTapplywaterstreamtothegasrangeclearing.
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5. NECESSARYSTEPSFORTHEALTERNATIONOFTHETYPEOFGAS

Inordertoalterthetypeofgas,accordingtoburnertypedothefollowing:
¾closethegasalimentationtapandtakeoffthealimentationtube;
Work‐topburners
¾takeoffthegridandthebowl.Theinsideofthework‐topequipmentisnowvisible;
¾unscrewtheaircontrolscrewplacedonlongcylinderpartofburner.Carefullyplacedtheaircontrol
cylinderandburnerventuritoobtainaccesstotheinjector;
¾substitutethegasinjectorfortheindicatedinjectorusingwrenchno.13;
¾afterinstallinganewgasinjector,youmustscrewtheburnerventuriincorrectposition.Itisno
necessarytofastentheairregulationnut,becauseitmustbefastenedafterregulationtheairflow;
¾repeatthisprocessfortheremainingburners;
Oventubularburner
¾ifnecessaryremovetheovendoor;
¾removegratingandburnerbottomcover;
¾unscrewtheflamespreader;
¾unscrewbrassnutthatkeepsnozzleholderonposition.Nowyoucanmanipulatenozzleholder.
Rotateittoconvenientpositionforobtainaccesstotheinjector;
¾substitutethegasinjectorfortheindicatedinjectorusingwrenchno.13;
¾afterinstallinganewgasinjector,youmustsetthecorrectpositionofairregulatingnut;

ATTENTION!!!
Aftereveryalternationofthetypeofgas,youmustregulatetheairflowandtheminimalflamepositionofthevalve.
Inordertoregulatetheairflowinwork‐topburnerunscrewthenutplacedonhorizontalcylinderofburner.
Itisnotnecessarytounscrewthescrewwhichholdstheburnerventurilocatedinsideburnercylinder.Regulateair
flowmovingtheairflowcylinder.Afteradjustingfastenthenuttofixairflowcylinderinacorrectposition.

6
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Regulatetheminimalflamepositionofvalvewiththeburnerburning.Turnthevalvetotheminimalflame
position,takeoffthevalveknobandthenfastenorunfastenthefrontalscrewofthevalve(attheleftofthevalve)in
ordertoadjusttheflamesizetotheminimum.Becarefulnottoturnofftheflameandallowthethermocoupleto
receiveheat(otherwiseitwillclosethevalve).Afterdefiningtheminimalflamepositionofthevalve,waitca.2
minutestomakesuretheflamekeepsburning.
Foradjusttheairflowinovenburnerservesthenutguideplacedonnozzleholder.Forlessairturnit
clockwise,turnagainsttheclockformoreair.Fixcorrectpositionofthenutguidewithcounterblockingnut.
Regulatetheminimalflamepositionofvalvewiththeburnerburningstartingfromposition7.Slowlyturn
theknobclockwisetotheminimumflowposition(justbeforethemainburnershut‐off).Turnscrewofthevalve(at
theleftoftheknob)anticlockwisetoincreasetheflow.Afterdefiningtheminimalflamepositionofthevalve,wait
ca.2minutestomakesuretheflamekeepsburning.

Inordertoalterthetypeofgasofpilotdothefollowing:
¾loosenscrewofthebodyofpilot;
¾unscrewthenozzlethatisputinsidebodyofpilotandreplaceitwithsuitableonedependingonthe
gastobeused;
¾regulatetheairflowbytuningairregulatorplacedinthebottomsideofpilotheaduntiltheflame
becamesteady.

6. INSTALATIONPROCEDURE

Gasrangeshouldbeunpacked,installedandtestedonlybyqualifiedkitchenequipmentmaintenance
personnel.Aftertherangeiscarriedintoaroomletitstandatleast6hoursataroomtemperature.
Installthegasrangeinthefollowingorder:
¾beforethegasrangeinstallationontheprovideplaceremovetheprotectivefilmfromallmetal
surfaces.Thegasrangeshouldbeplacedinwellairedpremiseifthereisapossibility,underanair‐
cleaninghood.Therangecanbeplacedseparatelyortogetherwithotherkitchendevices;
¾installthegasrangenotcloserthan100mmfromawall;
¾thegasrangeconnectiontothegassupplysystemshouldbedoneaccordingtocurrentlegislation
andspecifications.Connectionstothegassupplyismadeonlybytheauthorizedspecialistservice
takingintoaccountmarksonthetabletwithinscription;
¾installationandconnectionshouldbemadesothatontheestablishedandconnectedgasrange
therewasnoaccesstogaspartswithoutapplicationoftools;
¾toestablishedthegasrangeonacorrespondingplace;tolevelthegasrangebyadjustinglegssothat
workingsurfacetookhorizontalposition;theheightshouldbeuser‐friendly;
¾tocheckthegasrangeaccordingtogasleakage,payingparticularattentiontoburners,valvesand
devicemaingasconnection;
Thedevicemaingasconnectionis½”G.
Afterinstallationbutbeforethegasrangeoperationitisnecessarytodrythework‐topburnersduring15‐20
minutesofheating.Afterthattimeregulatetheairflowandregulatetheminimalflamepositionofthevalve.

7

7. MAKEREADY

Whenpreparingthegasrangeforoperation,proceedasfollows:
¾tocheckupgasrangeconnectiontogassupplysystemaccordingtogasleakage;
¾tosetproperheatingpowerbythevalvesofwork‐topburnersorbythethermoregulatorknobthe
necessaryoventemperatureprovidedbytechnologicalprocessofaconcreteproductpreparation;
¾tocarryoutheatingpoweradjustmentbythevalveknobsrotation;thework‐topburnersswitching
onthemaximumflamepositionshouldbemadeonlyatdishespreparationdemandingheats;
¾uponworkterminationinhigh‐temperaturemodeestablishthevalveknobstopositionofminimal
flame;
Uponworkterminationestablishthevalveknobstoposition“●”.
Closethemaingeneralgas‐tapinstalledontheoutsideoftheappliance.
ATTENTION!!!
Beforethegasrangeoperationitisnecessarytoremovepreservationfromgrates,ovenandbackpartofadoorby
soapsolution.

8. USING

COOKINGONTHEWORKTOPBURNERS
Openthemaingeneralgas‐tapinstalledontheoutsideoftheappliance.
Lightlypressthecontrolcorrespondingtotheburneryouwanttoigniteuntilitbecomesunlockedandturn
itanticlockwisetothePILOTposition,pressthispositionagainandlightthepilotwithaflameuntilitis
stable.
Thenonwards,toignitetheburner,turnthecontrolanticlockwisetotheMAXIMUMposition.MINIMUM
position.Loosenthecontrolwhenthispositionisreached.
IMPORTANT:TogototheMAXIMUMpositionoranyotherone,youmustalwayspressthecontrol.
COOKINGINTHEOVEN
Beforecookingitisnecessarytowarmuptheoven.Establishedthethermoregulatorknobontemperature
150‐180°C,andswitchesknobs–onthemiddle“2nd”position.Onreachingtheestablishedtemperaturethethermo
regulatordisconnectsheaterstowhatthefirstthecontrollightswitching–OFFthenfurthertemperatureincrease
byrotationofthermoregulatorknob.Atcookingitisnecessarytospecifytherecommendedtemperatureandatthe
subsequentpreparationthetemperatureregulatorcanbeestablishedonhigherorlowertemperature,depending
onthecookedproductquality.
Transitiontothe“1st”andthe“3rd”powerlevelofthetoporbottomtubularheatersblockatbatching
dependsonaproductcolorfromaboveorfrombelow,definedbygoodstrawordarkcolorofabatch.

8

9. MAINTENANCE

AllmaintenanceworkshouldbeperformedbyaIII‐Vskill‐categoryelectricianhavingatleastthethirdsafety
engineeringskilllevel.
Maintenanceoperationshouldbeundertakenoncepermonthandforrepairoperation–onceeverysix
months.
Inperformingmaintenanceoperations,followtheseinstructions:
identifythetrouble(s)throughtheassistanceoftheoperatingpersonnel;
makesurethatthetemperaturerelaysensors,limitswitch,lightningaccessoriesandcoveringare
securelyfixed;
makesurethattherearenolooseconnectionsinthecurrent‐carryingpartsoftheelectricrange.
Beforethecontactjoints,retentionpartsofthethermoregulatorsandlightningaccessorieschecking,be
suretodisconnecttheelectricrangebyremovingthefusesorswitchingOFFtheautomaticcircuitbreakeronthe
distributingswitchboard,attachanotice“DonotswitchON.Theunitisundermaintenance”tothehandleofthe
switchingequipment,anddisconnecttherangepowercablesandinsulatethemasrequired.

10. TROUBLESHOOTING

Allproblemsintheelectricrangemalfunctionareresultedintablebelowandshouldberemovedbyduly
qualifiedtechniciansonly.
PROBLEMPOSSIBLECAUSESOLUTION
Electricplatesdonotheatup,the
powersupplycontrollightsburns.
Heatingplatepoorlyheatup.
‐Breakofaneutralwire.
‐Theswitchisdefective.
‐Blowingoftheheatingplates
tubularheatersspirals.
‐Poorwirescontactinswitches.
Toeliminatewirebreakage.
Toreplacetheswitch.
Toreplaceheatingplatestubular
heaters.
Torestorewirecontact.
Controllightsofheatingdonotburn,
heatingplatesheatup.
‐Thecontrollighthaveburntout.
‐Poorcontactinthecontrollights
wires.
Toreplacefusedcontrollight.
Torestorewirecontact.
Theovendoesn’theatup,switches
andthermoregulatorsareswitched
ON,lightsdonotburn.
‐Thereisnopowersupply.
‐Wiresfasteningonentrypostsof
theblockhadloosened.
‐Thermoregulators,thermo
switchesaredefective.
‐Switchesaredefective.
‐Theemergencythermoswitch
wentOFF.
Tosupplyvoltage.
Tofixwiresonentrypostsofthe
blocks.
Toreplacedefectivedetails.


ToswitchONtheemergencythermo
switch.
Theovenheatsuppoorly.‐Oneoftheovenisdefective.
‐Tubularheateraredefective.
Toreplacetheswitch.
Toreplacetubularheaters.
Gappingoftheovendoor.‐Gasketarewornout.Toreplacegasket.
Spontaneousopeningoftheoven
door.
‐Thehingeisbroken.Toopentheovendoorandto
replaceahinge.


9

11. TRANSPORTATIONANDSTORAGECONDITIONS

Thegasrangemustbestoredinacargocontainerofthemanufacturerbythestorageconditiongroup4
GOST15150standardatanambientairtemperaturenotlowerthan‐35°C.
Storageperiodisnotmorethan12months.
Atperiodofstorageover12monthstheownerofthegasrangeisobligatedtomakeproductre‐
conservationinaccordancewithGOST9.014standard.
Thepackedgasrangeistotransportrailway,river,motortransportaccordingtooperatingrulesof
transportationonthesetypesoftransport.Seaandothertypesoftransportareappliedunderthespecial
agreement.
Conditionsoftransportationtopartsofinfluenceofclimaticfactors–group8inaccordancewithGOST
15150standard,regardinginfluenceofmechanicalfactors–CinaccordancewithGOST23170standard.
Loadingandunloadingofthegasrangefromvehiclesshouldbemadecautiously,withoutsupposingblows
orpushes.

ATTENCION!!!
Thepackedgasrangearesupposedtobestoredonheightintwocirclesforstorage.

12. ENVIRONMENTALPROTECTIONRECOMMENDATION

Onendingitsusefullife,thisproductmustnotbethrownawayinastandardrubbishbin,but
mustbeleftinanelectricalwasteandelectronicequipmentcollectionpointforrecycling.
Thisisconfirmedbythesymbolontheproduct,usermanual,orpackaging.
Bypreparationandtheelectricrangesendingonrecyclingdisassembleandsortout
componentsonmaterialsofwhichtheyaremade.
Dependingonthesymbol,thematerialscanberecycled.Byrecyclingandotherwaysof
processingelectricalwasteandelectronicequipment,youcansignificantlycontributeto
protectingtheenvironment.
Contactyourlocalauthoritiesformoreinformationofthenearestcollectionpoint.
Toconservetheenvironmentattheendoftheusefullifeofyourproduct.Leaveitinthe
appropriateplacesinaccordancewiththecurrentlegislation.
Thisapplianceisonlyforprofessionalusageandmust
beusedbyqualifiedpersonnel.


10

13. TECHNICALDRAWINGS

Fig.1ASG‐40dimensions

