EFD 736HPA User manual

TM
®
A NORDSON COMPANY
736HPA High Pressure
Dispense Valve
INSTALLATION GUIDE
Electronic pdf files of EFD manuals are also available at
www.efd-inc.com/manuals.html.
USA & Canada: 800-556-3484 or [phone]
Europe: 0800 585733 or [phone]
Asia: [phone]
[email protected] www.efd-inc.com
Introduction
The 736HPA is a normally closed, air-actuated, balanced
spool-type valve designed to operate at fluid pressures
up to 2,500 psi (172 bar). Ideal for consistent dispensing
of industrial sealants and greases, the 736HPA valve is
simple to use and will operate many millions of cycles
without wear or leakage.
Dispensing tip
Fluid inlet fitting
Air cylinder
body
Control air hose
Fluid supply line

To Rhino pump system
(order separately)
Consult EFD for Rhino
pump recommendation
fi
EFD 736HPA EFD 736HPA
Prior to installing this valve, please read
the associated reservoir and valve
controller operating instructions to
become familiar with the operation of all
components of the dispensing system.
1. Thread the fluid inlet fitting into the fluid
inlet hole. Note: The fluid inlet fitting and
hose must be obtained from the high
pressure pump supplier. Ensure that the
hose and fitting are rated for the maximum
operating pressure of the pump system.
2. Connect the fluid feed hose to the fitting.
3. Connect valve control air hose to
ValveMate™8000 (solenoid pack) controller
used to control valve open-time.
4. Install appropriate threaded nozzle to
the valve output or use a dispensing tip
adapter (#2186) with EFD SafetyLok™
dispensing tips.
5. Check to be sure all fluid and air
connections are tight.
6. Make sure valve operating pressure is
set at 70 psi (4.8 bar).
7. Be sure delivery pump pressure does not
exceed 2,500 psi (172 bar).
8. Place a cup under the dispensing tip or
nozzle and actuate the valve until fluid
flows steady.
9. Set desired flow rate by adjusting fluid
pressure or changing the outlet tip size.
Installation
Important Note: Set desired deposit size by adjusting valve open time. Refer to valve controller operating manual.
3
8
4
11
2
1

How the Valve Operates
open closed
➃
➂
➁
➀
When air pressure at 70 psi (4.8 bar) is applied, the piston shifts the
spool
➀
to the open position, allowing fluid to flow. At the end of the
cycle, spring force on the piston
➁
shifts the spool to the closed
position, stopping fluid flow. During the closing action, the 736HPA
provides snuff-back of fluid for clean cutoff.
The stroke adjustment
➂
can be used to regulate snuff-back to an
amount appropriate for the fluid being dispensed. Stroke adjustment
can also be used to reduce fluid surge when the valve opens to ensure
consistent bead widths and dot profiles. The stroke is adjusted by
moving the stroke limit stop:
1. To access the stop, first remove the air input hose from the push-in
air coupling by pushing down on the release ring while pulling up
on the tubing.
2. Insert the 1/8” Allen wrench through the air coupling and engage
the stroke limit stop.
3. Adjust the stop toward or away from the piston to vary the stroke.
To decrease the amount of opening surge and closing snuff-back,
extend the limit stop by turning the wrench clockwise. To increase
the amount of surge and snuff-back, retract the limit stop by
turning the wrench counterclockwise.
Note: Adjusting the stroke does not affect the flow rate.
4. Install the air input hose by pushing the hose into the coupling.
Note: For striping applications, fluid surge can be reduced further by
lowering the valve operating air pressure down to, but not below,
40 psi (2.7 bar).
When dispensing very thick fluids at high cycle rates, the double-acting
feature ensures rapid closure. A double-actuating air input
➃
is provided
on the side of the air cylinder to allow double-acting operation using air
pressure to both open and close the valve.
The amount of fluid dispensed is determined by valve open-time, fluid
pressure, dispensing tip size and fluid viscosity.
www.efd-inc.com [e-mail] USA 800-556-3484 Europe [phone] Asia [phone]

Specifications
General
Size: 116.1 mm length x 34.9 mm diameter
(4.57” x 1.375” )
Weight: 18.9 oz (537 grams)
Air cylinder body: Type 303 stainless steel
Fluid body and cap: Type 303 stainless steel
Fluid inlet thread: 1/4 NPT female
Output thread: 1/4 NPT female
Piston: Hard-coated aluminum
Spool: Hardened stainless, hard-chrome coated
Spool seals: Hytrel®(Viton®optional)
Air pressure required: 70 psi (4.8 bar)
Maximum fluid pressure: 2,500 psi (172 bar)
Mounting hole: 5/16-24 UNF tapped hole or
adjustable mounting block
For consistent dispense valve operation and easy adjustment
of valve output, EFD recommends using theValveMate 8000
controller on all automatic, semi-automatic and benchtop
applications.
The EFD Ultra TT Series positioning systems incorporate
dispensing control into the main system.
Contact the EFD Dispense Valve Systems Group for details.
For EFD sales and service in over 30 countries,
contact EFD or go to www.efd-inc.com/contact
EFD, Inc.
East Providence, RI USA
USA & Canada: 800-556-3484; [phone]
[email protected] www.efd-inc.com
EFD International Inc.
Dunstable, Bedfordshire, UK
0800 585733 or [phone]
Ireland 00800 8272 9444
[email protected] www.efd-inc.com
EFD, Inc., Asia
China: [phone]
[email protected] www.efd-inc.com/cn
Singapore: [phone] [email protected]
Hytrel and Viton are registered trademarks of DuPont.
©2007 Nordson Corporation 736-INSTALL-01 v060607
®
A NORDSON COMPANY
ValveMate Concept
The ValveMate 8000 provides easy adjustment of valve
output for maximum end-user convenience and efficiency.
Valve open time is the primary control of deposit. The 8000
puts push-button adjustment of valve open time where it
needs to be—at the valve.
The ValeMate 8000 features micro-processor circuity for
extremely precise control of deposit size. Feed lines can be
purged, initial deposit sizes set, and adjustments made
quickly and easily at the dispensing station, without
stopping the production line.
Note: The EFD Ultra®TT 325 and 525 XYZ automated
dispensing systems have integrated ValveMate controllers
for operating all EFD dispense valves.
Important Note: Order your 1, 2, 3 or 4 solenoid
manifold block assembly separately. Consult EFD
for recommendations.