Electrolux HDC03890 User manual

SOI 02.10 FV 1/20 599 72 74-12
SERVICE MANUAL
COOKING
ELECTROLUX ZANUSSI S.p.A.
Corso Lino Zanussi,30
Publication
number
I - 33080 PORCIA /PN (ITALY) 599 72 74-12
Tel [phone]
Fax [phone]
SOI
Edition: 02.2010 - Rev. 00
EN/SERVICE/FV
Built-in ovens
S.E.T.
(Simple Electronic Timer)
Electronic Programmer

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CONTENTS
1 - INTRODUCTION--------------------------------------------------------------------------------------------page 4
1.1 - PURPOSE OF THIS MANUAL ----------------------------------------------------------------------page 4
1.2 - ESD - ELECTROSTATIC DISCHARGE AND ITS EFFECT ON THE COMPONENTSpage 4
2 - GENERAL DESCRIPTION------------------------------------------------------------------------------page 5
2.1-GENERALBLOCKDIAGRAM OF THE SYSTEM ----------------------------------------------page 5
2.1.1 - VERSION FOR OVENS WITHOUT FAN CONTROL------------------------------------------------ page 5
2.1.2-VERSIONFOROVENSWITH FAN CONTROL ------------------------------------------------------ page 5
2.1.3 - VERSION WITH LOW VOLTAGE CONTROL AND POWER BOARD-------------------------- page 6
3 - CONTROLS---------------------------------------------------------------------------------------------------page 7
4 - OPERATION -------------------------------------------------------------------------------------------------page 7
5 - TECHNICAL CHARACTERISTICS------------------------------------------------------------------page 8
5.1-TABLEOFRELAYCHARACTERISTICS AND POWER SUPPLY -------------------------page 9
5.2-CONNECTIONSANDRELAY POSITIONS ------------------------------------------------------page 11
5.3-DISPLAYAND LEDS ----------------------------------------------------------------------------------page 13
6 - EXAMPLE OF HOW TO USE THE PROGRAMMER -----------------------------------------page 14
7 - TABLE OF CODES AND VERSIONS --------------------------------------------------------------page 19

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1 - INTRODUCTION
1.1 - PURPOSE OF THIS MANUAL
The purpose of this Manual is to provide the basic information required to carry out repairs on ovens fitted
with the SET electronic programmer.
1.2 - ESD - ELECTROSTATIC DISCHARGE AND ITS EFFECT ON THE COMPONENTS
The interface for the control unit is not fitted with an internal device to protect against electrostatic discharge. When
performing repairs, therefore, the service technician must check for stabilisation of the potential on the oven casing (i.e.
discharge any static electricity by touching the oven casing) is order to prevent the possibility of overload and avoid
damage to the control unit itself. The same care is necessary when handling control units supplied as spare parts (i.e.
not yet fitted to the oven), which must be removed from the protective bag in ESD only after stabilising the potential (i.e.
discharging any static electricity) and only then installed in the appliance.
Important! : The theory behind the process of electrostatic charge and discharge is not discussed in this Manual, since
the tangible effects are considered to be more important. However, the effects are felt frequently when touching a metal
handle and feeling the electrostatic discharge in the form of a minor shock.
But what happens when stabilisation of the potential takes place with semi-conductor components? (i.e. components on
a circuit board, such as integrated circuits, microprocessors etc.)?
Stabilisation of the potential takes place across the internal structure of the component. This does not necessarily lead to
the immediate destruction of the component; subsequent malfunctions across damaged internal connections may be
more harmful, and these occur only as a result of overheating or current overloads.
It is true that almost all sensitive semi-conductor components (such as MOS circuits) have been improved by the addition
of protective measures, but the internal structures of these components are today smaller than, for example, ten years
ago, which tends to increase their sensitivity to the previous levels.
Important!
Which components are susceptible to damage by static electricity during repairs?
All circuit boards featuring control and command accesses (door switches, food probes etc.), bare tracks and
microprocessors, as well as any other circuits with free access.
Concrete examples:
- Programmers connected to the food probe and the door switch.
- Programmers whose control processors are accessible (due to their high costs, the protective systems are only partial).
- W.O.E.C. control units
- S.O.E.C. control units
- C.H.E.C. control units
- KRONOS control units
- R.H.E.A. control units
- AVANTGARDE control units
- VISION control units.

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2 - GENERAL DESCRIPTION
The SET (Simple Electronic Timer) programmer is a type of programmer for ovens with or without power
board, produced in various versions with one or two relays and red or green display (see table on pages 9
and 10).
2.1 - GENERAL BLOCK DIAGRAM OF THE SYSTEM
The following is a general block diagram of the system in its various versions.
2.1.1 - VERSION FOR OVENS WITHOUT FAN CONTROL
Fig.1
2.1.2 - VERSION FOR OVENS WITH FAN CONTROL
Fig. 2
MAIN
OVEN
FUNCTIONS TEMPERATURE
SET PROGRAMMER
OVEN HEATING
ELEMENTS
MAIN
SET PROGRAMMER
OVEN
FUNCTIONS
COOLING FAN
TEMPERATURE
OVEN HEATING
ELEMENTS

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2.1.3 - VERSION WITH LOW VOLTAGE CONTROL AND POWER BOARD
Fig.3
MAIN
SET PROGRAMMER
OVEN
FUNCTIONS TEMPERA-
TURE
OVEN HEATING
ELEMENTS
POWER BOARD

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3 - CONTROLS
FUNCTIONS CONTROLLED BY THE
BUTTON (1)
Cooking time indicator.
End of cooking time indicator.
Timer indicator.
Fig. 4
Clock indicator.
1-
SELECT FUNCTIONS BUTTON
2-
DECREASE BUTTON “ ”
3-
INCREASE BUTTON “ ”
4-DISPLAY
5-COOKING TIME INDICATOR
6-
END OF COOKING TIME INDICATOR
7-
TIMER INDICATOR
8-
CURRENT TIME INDICATOR
In this programmer the time of day, the cooking times, the end of cooking times and the timer are all shown
on the display.
The various functions are set using a button that scrolls through the functions in sequence to select the one
required.
The selected function is indicated by lighting the LED corresponding to the symbol for that function.
If none of the functions are selected (all the function indicator LEDs are off) the oven will operate in manual
mode, because in this case the programmer's internal relay contacts remain closed.
N.B.: The lettering and symbols may vary according to the styling and brand. This figure shows an example,
for more specific reference please see the instruction manual for your model.
4 - OPERATION
This type of S.E.T. (Simple Electronic Timer) programmer fitted to an oven or hob allows various cooking
functions to be used.
If the programmer is suitably set, the appliance can be turned on and off based on various criteria, as
described in the chapter entitled "Use of the programmer".
This programmer's main functions are as follows:
- Indicates the time by means of a digital display.
- Indicates cooking functions on a display.
-Semiautomatictimedcookingfunctionbysettingacookingtime.
- Semiautomatic timed cooking function by setting an end of cooking time.
- Automatic cooking function combining an end of cooking time and a cooking time.
- Timer function.
- Display switch-off function (*).
- Start pyrolysis function (**)
(*) N.B.: Some more recent versions of this programmer do not have the display switch-off
function (see pages 9 and 10).
(**) NOTE1: This function is only available on certain versions with low voltage relay and power
board (see pages 9 and 10).

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5 - TECHNICAL CHARACTERISTICS
Indication:
Time: Adjustment range
Timer: Adjustment range
Endofoperationindicator
Cooking time Adjustment range
Endofoperationindicator
End of cooking Adjustment range
Endofoperationindicator
Room temperature
Red or green LED display, 14 mm high
0.0 …24.00 hours
Buzzer (2 pulses / 2 seconds)
0.0 …2.30 hours
Buzzer (2 pulses / 2 seconds)
0.0 …10.00 hours
Buzzer (2 pulses / 2 seconds)
Max. 23 hours 59 minutes
Buzzer (2 pulses / 2 seconds)
+20°C …+85°C or
+20°C …+105°C (see table on pages 9 and 10).
Fig. 5
T1 – DECREASE BUTTON
T2 – FUNCTIONS BUTTON
T3 – INCREASE BUTTON
Fig.6
L1 – POSITION OF IDENTIFICATION CODE
(see table on pages 9 and 10).
Fig.7
VERSION FOR STYLING
WITH SINGLE BUTTONS
Fig.8
VERSION FOR STYLING
WITH BUTTON GROUP ASSEMBLY

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5.1 - TABLE OF RELAY CHARACTERISTICS AND POWER SUPPLY
MAINS POWER
SUPPLY INTERNAL RELAY
CODE (see
Fig. 3 item
L1) MAXIMUM FREQ. MAXIMUM
VOLTAGE
MAXIMUM
VOLTAGE
MAX.
TEMP.
RELAY
NUMBER
(AND POS.)
STYLING DISPLAY
COLOUR
330 17 40 01 230 V 50 Hz 16 A
10 A
250 VAC
400 VAC 85 °C 1
(see Fig. 9).
SINGLE
BUTTONS RED
330 17 40 02 230 V 50 Hz 0.1 mA (**) 5 VDC (**) 85 °C 1
(see Fig. 10).
SINGLE
BUTTONS RED
330 17 40 03 230 V 60 Hz 16 A
10 A
250 VAC
400 VAC 85 °C 1
(see Fig. 9).
SINGLE
BUTTONS RED
330 17 40 04 230 V 50 Hz 16 A
10 A
250 VAC
400 VAC 105 °C 1
(see Fig. 9).
SINGLE
BUTTONS RED
330 17 40 10 230 V 50 Hz 16 A
10 A
250 VAC
400 VAC 105 °C 1
(see Fig. 9).
SINGLE
BUTTONS GREEN
330 17 40 11 230 V 50 Hz 0.1 mA (**) 5 VDC (**) 105 °C 1
(see Fig. 10).
SINGLE
BUTTONS GREEN
330 17 41 01 230 V 50 Hz 16 A
10 A
250 VAC
400 VAC 85 °C 1
(see Fig. 9).
BUTTON
ASSEMBLY RED
330 17 41 02 230 V 50 Hz 0.1 mA (**) 5 VDC (**) 85 °C 1
(see Fig. 10).
BUTTON
ASSEMBLY RED
330 17 41 03 230 V 60 Hz 16 A
10 A
250 VAC
400 VAC 85 °C 1
(see Fig. 9).
BUTTON
ASSEMBLY RED
330 17 41 04 230 V 60 Hz 0.1 mA (**) 5 VDC (**) 85 °C 1
(see Fig. 10).
BUTTON
ASSEMBLY RED
330 17 41 05 230 V 50 Hz 16 A
10 A
250 VAC
400 VAC 105 °C 1
(see Fig. 9).
BUTTON
ASSEMBLY RED
330 17 41 10 230 V 50 Hz 16 A
10 A
250 VAC
400 VAC 105 °C 1
(see Fig. 9).
BUTTON
ASSEMBLY GREEN
330 17 41 11 230 V 50 Hz 0.1 mA (**) 5 VDC (**) 105 °C 1
(see Fig. 10).
BUTTON
ASSEMBLY GREEN
330 49 69 00 230 V 50 Hz 16 A
10 A
250 VAC
400 VAC 105 °C 1
(see Fig. 14).
SINGLE
BUTTONS RED
330 49 69 10 230 V 50 Hz 16 A
10 A
250 VAC
400 VAC 105 °C 1
(see Fig. 14).
SINGLE
BUTTONS GREEN
330 49 70 00 230 V 50 Hz 16 A
10 A
250 VAC
400 VAC 105 °C 1
(see Fig. 14).
BUTTON
ASSEMBLY RED
330 49 70 10 230 V 50 Hz 16 A
10 A
250 VAC
400 VAC 105 °C 1
(see Fig. 14).
BUTTON
ASSEMBLY GREEN
330 66 46 00 230 V 50 Hz 16 A
10 A
250 VAC
400 VAC 105 °C 1
(see Fig. 11).
SINGLE
BUTTONS RED
330 66 46 02 230 V 50 Hz 0.1 mA (**) 5 VDC (**) 105 °C 1
(see Fig. 12).
SINGLE
BUTTONS RED
330 66 46 04 230 V 60 Hz 16 A
10 A
250 VAC
400 VAC 85 °C 1
(see Fig. 11).
SINGLE
BUTTONS RED
330 66 46 10 230 V 50 Hz 16 A
10 A
250 VAC
400 VAC 105 °C 1
(see Fig. 11).
SINGLE
BUTTONS GREEN
330 66 46 12 230 V 50 Hz 0.1 mA (**) 5 VDC (*) 105 °C 1
(see Fig. 12).
SINGLE
BUTTONS GREEN
330 66 47 00 230 V 50 Hz 16 A
10 A
250 VAC
400 VAC 105 °C 1
(see Fig. 11).
BUTTON
ASSEMBLY RED
330 66 47 02 230 V 50 Hz 0.1 mA (**) 5 VDC (**) 105 °C 1
(see Fig. 12).
BUTTON
ASSEMBLY RED
330 66 47 04 230 V 60 Hz 16 A
10 A
250 VAC
400 VAC 85 °C 1
(see Fig. 11).
BUTTON
ASSEMBLY RED
330 66 47 06 230 V 60 Hz 0.1 mA (**) 5 VDC (**) 85 °C 1
(see Fig. 12).
BUTTON
ASSEMBLY RED

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MAINS POWER
SUPPLY INTERNAL RELAY
CODE (see Fig.
3 item L1) MAXIMUM FREQ. MAXIMUM
VOLTAGE
MAXIMUM
VOLTAGE
MAX.
TEMP.
RELAY
NUMBER
(AND POS.)
STYLING DISPLAY
COLOUR
330 66 47 10 230 V 50 Hz 16 A
10 A
250 VAC
400 VAC 105 °C 1
(see Fig. 11).
BUTTON
ASSEMBL
Y
GREEN
330 66 47 12 230 V 50 Hz 0.1 mA (**) 5 VDC (**) 105 °C 1
(see Fig. 12).
BUTTON
ASSEMBL
Y
GREEN
387 12 47 00 230 V 50 Hz 16 A
10 A
250 VAC
400 VAC 105 °C 1
(see Fig. 16).
SINGLE
BUTTONS RED
387 12 47 01 (*) 230 V 50 Hz 16 A
10 A
250 VAC
400 VAC 105 °C 1
(see Fig. 16).
SINGLE
BUTTONS RED
387 12 47 10 230 V 50 Hz 16 A
10 A
250 VAC
400 VAC 105 °C 2
(see Fig. 15).
SINGLE
BUTTONS RED
387 12 47 11 (*) 230 V 50 Hz 16 A
10 A
250 VAC
400 VAC 105 °C 2
(see Fig. 15).
SINGLE
BUTTONS RED
387 12 72 00 230 V 50 Hz 16 A
10 A
250 VAC
400 VAC 105 °C 1
(see Fig. 11).
SINGLE
BUTTONS RED
387 12 72 03 230 V 50 Hz - - 105 °C - (***)
(see Fig. 13).
SINGLE
BUTTONS RED
387 12 72 04 230 V 60 Hz 16 A
10 A
250 VAC
400 VAC 85 °C 1
(see Fig. 11).
SINGLE
BUTTONS RED
387 12 72 10 230 V 50 Hz 16 A
10 A
250 VAC
400 VAC 105 °C 1
(see Fig. 11).
SINGLE
BUTTONS GREEN
387 12 72 12 230 V 50 Hz 0.1 mA (**) 5 VDC (**) 105 °C 1
(see Fig. 12).
SINGLE
BUTTONS GREEN
387 12 73 00 230 V 50 Hz 16 A
10 A
250 VAC
400 VAC 105 °C 1
(see Fig. 11).
BUTTON
ASSEMBL
Y
RED
387 12 73 02 230 V 50 Hz 0.1 mA (**) 5 VDC (**) 105 °C 1
(see Fig. 12).
BUTTON
ASSEMBL
Y
RED
387 12 73 04 230 V 60 Hz 16 A
10 A
250 VAC
400 VAC 85 °C 1
(see Fig. 11).
BUTTON
ASSEMBL
Y
RED
387 12 73 10 230 V 50 Hz 16 A
10 A
250 VAC
400 VAC 105 °C 1
(see Fig. 10).
BUTTON
ASSEMBL
Y
GREEN
387 12 73 12 230 V 50 Hz 16 A
10 A
250 VAC
400 VAC 105 °C 1
(see Fig. 12).
BUTTON
ASSEMBL
Y
GREEN
387 48 87 00 230 V 50 Hz 16 A
10 A
250 VAC
400 VAC 105 °C 1
(see Fig. 16).
BUTTON
ASSEMBL
Y
RED
387 48 87 01 (*) 230 V 50 Hz 16 A
10 A
250 VAC
400 VAC 105 °C 1
(see Fig. 16).
BUTTON
ASSEMBL
Y
RED
387 48 87 10 230 V 50 Hz 16 A
10 A
250 VAC
400 VAC 105 °C 2
(see Fig. 15).
BUTTON
ASSEMBL
Y
RED
387 48 87 11 (*) 230 V 50 Hz 16 A
10 A
250 VAC
400 VAC 105 °C 2
(see Fig. 15).
BUTTON
ASSEMBL
Y
RED
(*) Versions without display switch-off function.
(**) Versions dedicated to low voltage control of the electronic power board.
(***) Clock-only version without relay (see page 13).