Electway CHR-30Q User manual

Guangzhou Electway Technology Co., Ltd. www.electway.net
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Guangzhou Electway Technology Co., Ltd. www.electway.net
ELECTWAY® USER MANUAL
Overview
This manual mainly introduces the DC charger ’ s peculiarity function,technical
parameters and electrical performance etc.The external connection and electrical
performance are also detailed offered.The DC charger is the high voltage ,high-power
equipment,there may have a certain dangerous nature,please read this manual carefully
before using this product.
Reader of this manual
This manual is suitable for the following person to read: Owner of the electric car,EV lease
company,sales,organization agents,car manufacturers,auto-repair shop ect.
Copyright Notice
The copyright belongs to Guangzhou Electway Technology Co.,Ltd.Any unit or individual
shall be not allowed to extract or copy this manual in without our permission.Any
form(including data and publications) are not allowed to propagate.Please note that the
manufacturer reserve the right to some alteration for the data.
Our company provide all products and technical supports for every client. Contact us anytime if
you need.
Hot line: 0086020-89560230
Manufacturer: Guangzhou Electway Technology Co., Limited
Address: Room 407, Building A, No. 2801, Huangpu East Road, Huangpu District, Guangzhou,
Guangdong
Please read this manual carefully before using this product!
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ELECTWAY® USER MANUAL
Contents
1. Model Definition............................................................................ 4
2. Overview....................................................................................... 4
3. Operate Condition and requirement.............................................. 5
4. External Interface......................................................................... 5
5. Function and Features................................................................... 8
6. Human-computer interaction........................................................ 9
7. Main technical parameters.......................................................... 10
8. Using procedures and instruction................................................ 11
9. Safety Caution.............................................................................. 12
10.After sales service solution ........................................................ 12
11.ETC.............................................................................................. 13
12.Appendix A fault code................................................................. 14
13.Appendix B fault code ................................................................. 14
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Guangzhou Electway Technology Co., Ltd. www.electway.net
ELECTWAY® USER MANUAL
1. Model Definition
CHR-30Q
“Quick”in short
MAX power
“CHARGER”in short
2. Overview
DC charger comply with the CHAdeMO Communication protocols
between off-board conductive charger and battery management system
and meet the CHAdeMO 0.9 version. The charger may communicate with
battery management system (BMS) of the electric car,it may complete
charging according to the message of the BMS.
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ELECTWAY® USER MANUAL
3.Operate Condition and requirement
working condition
1) Prevent the rain, water, avoid direct sunlight ,away from the sources of charger,such us fire source,
combustible gas,rain,snow smoke,sand-dust ect.
2) Operating temperature:-20℃~45℃
3) Operating humidity:5%~95%
4) Operating altitude:<=2000m
Safety requirement
1) Distribution power needs to meet the requirement of battery charger power. Wire diameter of AC
input cable should be selected appropriately according to the battery charger power. For example, if
the battery charger power is 45kW, the phase line should be Chinese standard copper wire with
sectional area larger than 16 ㎡(Awg 5/0), and the ground line should be Chinese standard copper
wire with sectional area larger than 4 ㎡(Awg 11).
2) In the external distribution box, the circuit breaker of cable connecting to AC charger should have
electric leakage protection function.
3) The ground line must be connected, and the grounding performance
should be well.
4) Before charging the electric car, please be sure to confirm whether the electric car charging voltage
rating and auxiliary power voltage match the choice of DC charger model. The power battery voltage of
passenger car is usually below 450V and its auxiliary power is 12V. The power battery voltage of
electric bus with 6m above is 500V-750V and its auxiliary power is 24V.
4. External interface
1) AC three -phase 5 lines input（L1+L2+L3+N,PE ）. Fire phase lines of fire（L）don’t have sequential
requirement and can be connected arbitrarily. Grounding wires（PE/GND ）are green-yellow that
should not be wrong connected. Voltage range:380V±15%. The interface is as shown in figure 4-1.
figure 4-1
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2) CHAdeMO connector to charger connection
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3) CCS Combo connector to charger connection
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5. Function and Features
1)The communication board has the high-speed CAN net work can communicate with BMS of the
electric car and complete the charger charge control.It used to judge the power battery type of the
electric car and obtains the systematic parameter and also obtains the status data of the power
battery’s voltage,current and temperature in the course of charging and before charging.
2)2.8 inches LCD touch screen display with indicator function,which can real-time display the
remaining battery power,charging voltage charging current,remaining charging time and the
charger’s failure state.
3)Two buttons complete charge (on/off)can change and set up the charger’s parameter.Please
refer to the seventh part of the manual (Human-computer b interation)
4)The charger equipped with emergency stop system,it can cut off the output current at the first
time in an emergency.Please check 2-1for reference.
5)The air switch can cut off the AC input.Please check 2-1 for reference.
6)The connect between AC input charger connector and DC output charger are detachable
connector.The user can put the input cable and output cable stored separately.
7)The Charger can filling the electricity 30 ~ 45 degrees per hour commonly,general cars can be
recharged in 0.5~ 1 hours and the bus need 2~3.5 hours.
8)Please notice that the air duct can not toward to ground or be blocked.As the figure 6-1 for
reference.
figure 6-1
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6. Human interface (WinCE version)
。
Some times, we may need regular or personal setting on the charger.So,
we provide a platform for this issue by 3 click on the touching display of
left-down corner, then appear the left side dialog box. And to key in
different pass word to enter different setting page.
There are some usally page we may enter:
1. To key in pass word : ‘123’, then enter a page as below:
In this page, we can setting the max&min output voltage, max output
current, and power module quantity.When your AC power source
capacity is not enough, you can via this to reduce the output power.
Key board
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Version code
2 . To key in pass word : ‘123456’, then enter a page as left side:’
adjustment page’, to click the ‘read board’can obtain the parameter
of our control board. We will finished the setting before our charger
release out from factory.Generally, end user no need to set this page.

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3 . To key in pass word : ‘698800’, then enter a page
as left side:’software update page’, use a USB disc
with our software inside only to insert our charger ’s
USB port,to click the‘choose’button, then found the
files, then click update.
7. Specification
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Model
CHR-30Q
Output voltage
200-500VDC,250-750VDC
Output current
66A
Input voltage
400VAC±10%
Input frequency
50Hz±1%
Freqvency
≤0.1%
Output current
accuracy
≤0.1%
Ripple voltage
≤±0.2%（MAX）
Efficiency
≥96%（Rated）
Power factor
≥0.99
Input current
harmonic
≤5%
Current-unbalance
≤±3%
Protection
IP23
Communication
CHAdeMO,CCS,Tesla,GB/T,OCPP
Noise
≤65dB
Operation
Temperature
-40℃～45℃
Working Relative
Humidity
RH≤95%
Insulation
Resistance
AC-GND ≥10MΩ
DC-GND ≥10MΩ
Input to output ≥10MΩ
Dimension
500*480*240 mm
Weight
26KG

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8.Using procedure and instruction
1）Prepare and check before charging
1.Do not knocked down the wooden packing with violence after received the charger,in order to
avoid damaging the machine.Check the charger if there is any damaged.It is prohibited to use if
there is any breakage.
2.Check the charger if there is any damaged between the AC input cable and DC output cable also
check the connection of the charger.Please stop to use if there is any dangerous condition.
3.Read this operation manual carefully.Confirm the model of the charger is matching the electric
car.
4.Meet the operating condition and demand of the third section of this manual.Check the charger
around 12~20cm whether there is anything block the charger’s air duct.Ensure the charger in a
ventilation and heat dissipation condition.Avoid using work in direct sunlight, high
temperature,rain,splash,snow condition etc.
5.Put the charger in the safe place,both put it in the car (included the car boot)and on the ground
directly are prohibited.
6.Put the input switch MCB is “off”
7.Put the charger connector and vehicle battery socket to disconnect
8. Connect the input interface AC 3-phase 5 line input,(ensure to connect the grounding wire).To
connect the aerial socket can check the 4-1for reference.Be sure to according to the serial number
splice,for example 1 corresponding（〨）.Screw the related locking ring after plugged.
9. Put the input interface MCB is “ON”
10.Plug in the DC connector (as picture 2-1),and then plug the charger connector into quick charge
socket.Ensure the charger connector and car charging socket is firm and reliable connection.
2）Starting charging
11.After pluging the charging gun, click on 'start charging' button. In 10 seconds, the
communication is successful and it starts charging.
a) If the display shows fault code ‘OX**’, please refer Appendix A (fault codes) to find the
reason.
b) If the module, digital tube shows fault code ‘OX**’, please refer Appendix B (fault codes)
to find the reason.
3）Charging
12. Clicking on the "Settings" button to switch the display interface and set up the charging
current. According to the battery management system (BMS), this charger provides the demand
for battery voltage. The battery is charged automatically without any manual operation.
13.The electric car is stopped using during charging, and the power should be switched off. Some
car models need to open the dashboard to start charging
14. Please make sure that the connection of gun and vehicle battery
charging socket is firm and reliable. During charging, plugging the
charging gun is not allowed. Disconnecting AC input cable and DC output
cable directly are not allowed. Dragging the charger cable, touching and
moving the charger is forbidden.
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4）Ending charging
16. According to the message send from the battery management system (BMS), this charger stops charging
automatically.
17.In emergency cases, you can press the “stop button”, and push the input interface - air switch to "off"
status to end this charging.
18. If needs to stop charging manually, you can press the "stop charging button". Switch off the air after at least
5 seconds, and then pull out the charging gun. Finally remember to shut off the power.
8. Safety Caution
1) The users of the charger should read this manual carefully before using this charger.
2)The charger is a high voltage equipment which has a certain dangerous nature.The laypeople and juveniles
are prohibited to use.
3)The charger should be away from the dangerous.Such as fire,LEL,rain smoke,dust,snow ect.
4)Check the charger around 12~20cm whether there is anything block the charger ’s air duct.Ensure the
charger in a ventilation and heat dissipation condition.Avoid using work in direct sunlight, high
temperature,rain,splash,snow condition ect.
5)Put the charger in the safe place,both put it in the car (included the car boot)and on the ground directly are
prohibited.
6)Directly unplug the connector is prohibited when it is charging.Both disconnect the ac input cable, dc output
cable directly and drag the charger cable, touch,move the charger are prohibited.
7)Remove the charger is prohibited without the consent of the company.If there is any safety accident ,all at
your fault.
9. After-sales service plan
1)In the warranty period, if it is the problem by the company manufacture or installation, the company is
responsible for free repair or replacement
2)Free maintenance period is 1 year after the completion of the time for delivery. In this period, our company
is responsible for the maintenance and debugging of the device if the device has quality problems.
Maintenance costs and unqualified parts replacement fee shall be borne by our company.
3)After the product delivered, our company will track the product. And we set up customer file CARDS and
complaints hotline to offer satisfied service for the customer.
4)Due to damage of the goods caused by the improper use by customer, our company sales staff will sign the
maintenance contracts with customers. According to maintenance contracts, technical maintenance section is
responsible for the maintenance task on schedule.
5)In addition to the warranty period of after-sales service, our company will be in charge of after the warranty
period of equipment maintenance work, but
after-sales service fee shall be borne by the buyer
6)After the product delivered, artificial damages such as product appearance, cable, circuit breaker, cable
connectors do not belong to warranty service.
7)Customer should be responsible for safety problems caused by dismantle the charger by personally.In the
warranty period will not be free after-sales service.
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10. ETC
Order Notice
The charger ’s application and main usage should be understood.Please provide the model,specification or
system parameters requirements before buying the charger.Contact the factory engineer if the user has the
special technical requirements.
Technical updates.
Electway reserves the right of final explanation, modify and update the information.
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Guangzhou Electway Technology Co.,Ltd.
Adress: Room 407, Building A, No. 2801, Huangpu East
Road,Huangpu District, Guangzhou, Guangdong
Phone: [phone]
E- mail: angie @electway-charger.com
Web: www.electway.net
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