Elite Seascape 80 User guide

Seascape®
Ballast Water
Management System
Operation,
Maintenance, and
Safety Manual
Models 80/150/200/300/400/500/600/800/1000/
1200/1600/2000/2400/3000/4000/5000
Document No. 21-3-2
Revision: 10

Operation, Maintenance, and Safety Manual
Document history
Rev
Date
Written by
Checked by
Approved by
1
4 September 2015
ER
Elite
JM
First Revision
2
13 November 2015
ER
Elite
JM
Updated following comments from DNV GL
3
15 December 2015
ER
Elite
JM
Updated following comments from DNV GL
4
23 December 2015
ER
Elite
JM
Minor errors fixed
5
11 March 2016
ER
Elite
JM
Updated following comments from DNV GL
6
30 March 2016
ER
Elite
JM
Updated following comments from DNV GL
7
12 December 2016
ER
Elite
JM
Updated following comments from DNV GL and brackish/fresh water procedure
changes
8
15 January 2019
LH
Elite
SX
Amend OSMS based on the approved BOM, additional information toward system and
operation is provided and rephrase some content to be more accurate.
8.1
29 April 2019
HP
Elite
SX
Updated valves information based on the practice of Denmark Land Based test.
9
12 February 2020
Elite
Elite
SX
Updated functions used in Denmark Land Based Test.
9.1
25 April 2020
Elite
Elite
SX
Updated sections 3.6, 3.7, 3.10, 5.6 and ANNEX E, F
10
13 May 2020
HP, YYG
Elite
SX
Updated parallel models’ installation instructions, and ANNEXs

Operation, Maintenance, and Safety Manual
Copyright
© 2016 Elite Marine Corporation
All rights reserved. The information contained in this document remains the sole property of Elite
Marine Corporation. No part of this document may be copied or reproduced in any form or by any
means, and the information contained within it is not to be communicated to a third party, without
the prior written consent of Elite Marine Corporation.
Disclaimer
Elite Marine Corporation. endeavors to ensure that all information in this document is correct and
fairly stated, but does not accept liability for any errors or omission.
Warning
The equipment to which this manual applies must only be used for the purpose for which it
was designed. Improper use or maintenance may cause damage to the equipment and/or
injury to personnel. The user must be familiar with the contents of the appropriate manuals
before attempting to operate or work on the equipment. Elite Marine Corporation. disclaims
any responsibility for damage or injury caused by improper installation, use or maintenance
of the equipment.
Support
For any support, contact:
Elite Marine Corporation
Address: No.1, Xinhai Road, Xingfu Industry Zone, Nantong, China
Telephone: + 86 513 8906 1911
Fax: [phone]
Email: [email protected]

Operation, Maintenance, and Safety Manual
Additional documents
For more information, the following documents are to be referred:
Document No.
Document Title
Remark
21-3-54
Generic P&ID of Seascape BWMS
See ANNEX A
21-3-58
General Arrangement Drawings
See ANNEX B
21-3-56
Electrical drawings
See ANNEX C
21-3-57
Bill of Materials
See ANNEX D
Remarks
The installation information in this manual is intended for the design and installation engineers at the
yard performing the installation. The information is supplied as the basis for the yard’s own
installation drawings applicable to the vessel. On completion of the installation, this section may be
used for reference purposes during system maintenance.
The operation information in this manual is intended for the crew onboard the ship who will have the
main responsibility to operate the Ballast Water Treatment System.
The maintenance information in this manual is for a trained maintenance technician or engineer, with
experience in mechanical and electrical equipment onboard vessels. The level of information is based
on Elite Marine Corporation maintenance philosophy: The onboard technical personnel shall, with
the help of the documentation and the system’s built-in test functions, be able to identify
malfunctions, locate the fault, and replace major parts, modules and components on the “Line
Replaceable Unit” (LRU) level. He/she will however not attempt to repair the LRUs.
High Voltage Safety Warning
The following safety precautions must be followed at all times during installation and maintenance
work:
Switch off all high-voltage power supplies.
Check the operation of any door interlocks and any other safety devices.
Completely discharge all high-voltage capacitors.
It should be noted that interlocks and safety devices are normally located only at regular
access points, and high voltages may be exposed during dismantling.
Caution Never work alone on high voltage equipment!
Refer to General Safety Procedures.

Operation, Maintenance, and Safety Manual
CONTENT
1 ABOUT THIS MANUAL................................................................................................................1
1.1 References.........................................................................................................................................1
1.2 Abbreviations................................................................................................................................... 1
1.3 Backup................................................................................................................................................2
2 SAFETY INFORMATION..............................................................................................................2
3 SYSTEM DESCRIPTION...............................................................................................................3
3.1 Elite Marine Corporation – description.......................................................................................3
3.2 Seascape BWMS – short overview................................................................................................ 3
3.3 Seascape BWMS – system configuration..................................................................................... 4
3.4 Filtration unit................................................................................................................................... 5
3.5 EPT Unit............................................................................................................................................. 7
3.5.1 UV lamps.........................................................................................................................................8
3.5.2 Ultrasonic Unit............................................................................................................................... 8
3.5.3 EPT Unit cooling system................................................................................................................9
3.6 Control unit....................................................................................................................................... 9
3.6.1 User levels of Seascape BWMS................................................................................................... 11
3.6.2 Remote Control Panel..................................................................................................................12
3.7 Power Cabinet................................................................................................................................ 12
3.8 Flow Control Valve........................................................................................................................ 13
3.9 Sensors.............................................................................................................................................13
3.9.1 UV Intensity Sensor..................................................................................................................... 13
3.9.2 Flowmeter.................................................................................................................................... 15
3.9.3 Temperature sensor....................................................................................................................15
3.9.4 Pressure sensor............................................................................................................................15
3.9.5 Liquid level switch.......................................................................................................................15
3.9.6 Salinity sensor..............................................................................................................................15
3.10 Cleaning In Place (CIP) Device.................................................................................................... 15
3.10.1 Description of the CIP Device.................................................................................................16
3.10.1.1 CIP CLEANING FOR SINGLE EPT SYSTEM................................................................................16
3.10.1.2 CIP CLEANING FOR MULTI-EPT SYSTEM.................................................................................16
3.10.2 Discharge of water with CIP residues....................................................................................16
3.10.3 Safety Instructions.................................................................................................................. 16
4 OPERATIONAL LIMITATIONS.................................................................................................18
4.1 Low salinity limitations................................................................................................................18
5 INSTALLATION..........................................................................................................................20

Operation, Maintenance, and Safety Manual
5.1 Supply Conditions..........................................................................................................................20
5.1.1 Equipment responsibility............................................................................................................20
5.1.2 Installation guidelines.................................................................................................................20
5.1.3 Assistance from Elite Marine......................................................................................................20
5.2 Before you start............................................................................................................................. 21
5.3 Installation area.............................................................................................................................21
5.4 Dimensions..................................................................................................................................... 21
5.5 Installation instructions...............................................................................................................22
5.6 Pipes Installation instructions....................................................................................................24
5.7 Sampling port................................................................................................................................. 25
6 OPERATION............................................................................................................................... 28
6.1 Overview......................................................................................................................................... 28
6.1.1 Valve and ballast pump control of Seascape BWMS.................................................................28
6.1.2 Personnel requirements..............................................................................................................29
6.2 Start-up procedures......................................................................................................................29
6.3 Normal operations........................................................................................................................ 33
6.3.1 Ballast........................................................................................................................................... 33
6.3.2 De-ballast......................................................................................................................................39
6.4 Emergency Procedures................................................................................................................ 40
6.4.1 Emergency Ballast....................................................................................................................... 41
6.4.2 Emergency De-ballast..................................................................................................................42
6.5 Transfer Mode................................................................................................................................42
6.6 Cleaning Mode................................................................................................................................44
6.7 CIP process......................................................................................................................................45
6.7.1 Automatic CIP operation.............................................................................................................46
6.7.2 Manual CIP Operation................................................................................................................. 47
6.8 System lock mode.......................................................................................................................... 49
6.9 Commissioning Mode....................................................................................................................50
6.10 Manual Mode.................................................................................................................................. 51
6.11 Settings............................................................................................................................................ 53
6.12 Record display................................................................................................................................53
6.12.1 List of recorded alarms and operation.................................................................................. 53
6.12.2 Storage medium.......................................................................................................................54
6.12.3 Record extraction....................................................................................................................55
6.13 Operation of Remote Control Panel...........................................................................................56
6.14 System Shutdown.......................................................................................................................... 57
6.14.1 Emergency Stop.......................................................................................................................57
6.14.2 Abnormal Stop.........................................................................................................................57
6.14.3 Loss of Power...........................................................................................................................58

Operation, Maintenance, and Safety Manual
7 Maintenance..............................................................................................................................59
7.1 General.............................................................................................................................................60
7.1.1 Safety............................................................................................................................................ 60
7.1.2 Before you start........................................................................................................................... 60
7.1.3 Maintenance philosophy.............................................................................................................61
7.1.4 Maintenance schedule.................................................................................................................61
7.1.5 Preventive Maintenance..............................................................................................................62
7.2 Power Cabinet, Control Cabinet & Remote Cabinet................................................................62
7.2.1 Control Panel................................................................................................................................62
7.2.2 Other Maintenance...................................................................................................................... 62
7.2.3 Preventive Maintenance..............................................................................................................63
7.3 Filter Unit........................................................................................................................................ 63
7.3.1 Further maintenance instructions are given in Appendix F. Preparations............................ 64
7.3.2 Removing filter cover and elements.......................................................................................... 64
7.3.3 Cleaning of filter elements.......................................................................................................... 64
7.3.4 Preventive Maintenance..............................................................................................................65
7.4 EPT Unit........................................................................................................................................... 65
7.4.1 Maintenance of the US system....................................................................................................65
7.4.2 Maintenance of the UV System................................................................................................... 66
7.5 Measurement Instruments.......................................................................................................... 69
7.5.1 General preventive maintenance............................................................................................... 69
7.5.2 Maintenance of Flow Meter........................................................................................................ 69
7.5.3 Maintenance of Pressure Transmitter....................................................................................... 71
7.5.4 Maintenance of Temperature Sensor.........................................................................................71
7.5.5 Maintenance of Liquid Level Switch.......................................................................................... 71
7.5.6 Maintenance of UV Intensity Sensor.......................................................................................... 71
7.5.7 Maintenance of Salinity Sensor.................................................................................................. 72
7.6 Changing system parameters......................................................................................................72
7.7 CIP Unit............................................................................................................................................ 72
8 Troubleshooting and Alarms.................................................................................................72
8.1 Alarms and warnings....................................................................................................................72
8.1.1 Alarms...........................................................................................................................................72
8.2 General troubleshooting..............................................................................................................87
9 Test and Checkout Procedure................................................................................................88
10 Spare Parts............................................................................................................................ 89
11 Hazardous wastes................................................................................................................ 89
12 Material Safety Data Sheets................................................................................................90
12.1 Material Safety Data Sheet UV Lamps........................................................................................90
12.2 Material Safety Data Sheet CIP Liquid....................................................................................... 94

Operation, Maintenance, and Safety Manual
Annex A Generic P&ID of Seascape BWMS................................................................................103
Annex B General Arrangement Drawings.................................................................................104
Annex C Electrical drawings........................................................................................................ 105
Annex D BILL OF MATERIALS...................................................................................................... 106
Annex E Example of a log report.................................................................................................107
Annex F FILTER MANUAL............................................................................................................. 109

Operation, Maintenance, and Safety Manual
INDEX OF TABLES
Table 1 Description of Elite Ballast Corp..............................................................................................3
Table 2 Main parameters of the filter units based on the models of the Seascape BWMS (80 to 800
models)........................................................................................................................................... 5
Table 3 Main parameters of the filter units based on the models of the Seascape BWMS (1000 to
5000 models).................................................................................................................................. 6
Table 4 Main parameters of the EPT Unit.............................................................................................7
Table 5 UV lamps parameters based on models of the EPT................................................................. 8
Table 6 US parameters based on models of the EPT.............................................................................8
Table 7 Main components of the Control Cabinet of the Seascape BWMS........................................10
Table 8 Main technical parameters of the Control Unit of Seascape BWMS..................................... 11
Table 9 User levels, operations and interfaces of Seascape BWMS................................................... 12
Table 10 Main parameters of the Power Cabinet based on models of the Seascape BWMS..............13
Table 12 Operational parameters of the Seascape BWMS (80-1000).................................................19
Table 13 Operational parameters of the Seascape BWMS (1200-5000).............................................19
Table 14 Main dimensions of the models of the Seascape BWMS (80-1000)....................................22
Table 15 Main dimensions of the models of the Seascape BWMS (1200 - 5000)..............................23
Table 16 Pipeline requirements of the Seascape BWMS (1200 - 5000)............................................. 25
Table 17 Equal deflectors of the Seascape BWMS (1200 - 5000)...................................................... 25
Table 11 Dm and Diso for the models of the Seascape BWMS..........................................................26
Table 18 Valve overview of Seascape BWMS....................................................................................28
Table 19 Alarm indications................................................................................................................. 54
Table 20 Status of actuators during a BWMS shut down.....................................................................58
Table 21 Alarm and records information during a system shutdown process......................................59
Table 20 Maintenance Schedule of the components of the Seascape BWMS.................................... 61
Table 21 Maintenance tasks for the Power Cabinet and Control & Monitoring Cabinet....................63
Table 22 Maintenance tasks for the Filter Unit................................................................................... 65
Table 23 Maintenance tasks for the electromagnetic flowmeter......................................................... 69
Table 24 Maintenance tasks for the pressure transmitter.................................................................... 71
Table 25 Maintenance tasks for the temperature sensor......................................................................71
Table 26 Salinity sensor maintenance................................................................................................. 72
Table 27 Complete Alarm List of the Seascape BWMS..................................................................... 75
Table 28 General Troubleshooting of the Seascape BWMS............................................................... 87
Table 29 General spare parts of the Seascape BWMS........................................................................ 89

Operation, Maintenance, and Safety Manual
INDEX OF FIGURES
Figure 1 Seascape BWMS - System assembly drawing.........................................................................4
Figure 2 Seascape BWMS - Ballasting process.................................................................................... 4
Figure 3 Seascape BWMS - De-ballasting process............................................................................... 4
Figure 4 Software identification of the Seascape BWMS................................................................... 10
Figure 5 Information of the UV Intensity meter SUV 32.2 A1 Y2 B6 CD 1......................................14
Figure 7 Multi Filter/EPT units system’s arrangement........................................................................ 24
Figure 6 Arrangement of the sampling port on the Seascape BWMS.................................................27
Figure 8 HMI Transfer Window..........................................................................................................30
Figure 9 HMI Initial Startup screen of the Seascape BWMS..............................................................31
Figure 10 Main HMI Interface of Seascape BWMS........................................................................... 32
Figure 11 Control and Monitoring Panel of the Seascape BWMS......................................................33
Figure 12 HMI Diagram of the Seascape BWMS in Ballast Mode.................................................... 35
Figure 13 Filter back flush pattern of the Seascape BWMS............................................................... 36
Figure 14 UV lamp-monitoring screen on the HMI of the Seascape BWMS..................................... 37
Figure 15 HMI Diagram of the Seascape BWMS in De-ballast Mode............................................... 40
Figure 16 Emergency Ballast diagram of the Seascape BWMS......................................................... 41
Figure 17 Emergency De-ballast diagram of the Seascape BWMS.................................................... 42
Figure 18 Flow diagram during Transfer Mode of the Seascape BWMS........................................... 43
Figure 19 Flow diagram during Cleaning Mode of the Seascape BWMS.......................................... 44
Figure 20 CIP piping diagram............................................................................................................. 45
Figure 21 Main HMI diagram including CIP button........................................................................... 46
Figure 22 CIP HMI Interface (EPT Filling shown).............................................................................47
Figure 23 CIP Manual Interface.......................................................................................................... 48
Figure 24 HMI screen during Maintenance Mode.............................................................................. 49
Figure 25 HMI screen during Commissioning Mode..........................................................................50
Figure 26 Manual Operation Interface of the Seascape BWMS......................................................... 51
Figure 27 Lamp Interface at Manual Mode.........................................................................................52
Figure 28 Settings Interface.................................................................................................................53
Figure 29 Alarm/operation record interface........................................................................................ 54
Figure 30 DRU Interface..................................................................................................................... 56