Elliott 430G Manual

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430G Pneumatic Hammer
Operating and Maintenance Instructions

TABLE OF CONTENTS
Introduction .......................................................................................................... 4
Safety Guidelines ................................................................................................. 5
Specications....................................................................................................... 7
Service Notes ....................................................................................................... 8
Parts List & Diagrams........................................................................................... 9
Warranty ............................................................................................................. 10

4 Pneumatic Hammer
INTRODUCTION
Thank you for purchasing this Elliott product. More than 100 years of experience have been employed
in the design and manufacture of this control, representing the highest standard of quality, value and
durability. Elliott tools have proven themselves in thousands of hours of trouble-free eld operation.
If this is your rst Elliott purchase, welcome to our company; our products are our ambassadors.
If this is a repeat purchase, you can rest assured that the same value you have received in the past
will continue with all of your purchases, now and in the future.
If you have any questions regarding this product, manual or operating instructions, please call Elliott
at [phone] toll free (USA only) or [phone], or fax us at [phone]
for immediate service.

Pneumatic Hammer 5
WARNING
!
SAFETY GUIDELINES
Read and save all instructions. Before use, be sure everyone using this machine reads and
understands this manual, as well as any labels packaged with or attached to the machine.
• All Elliott Pneumatic Hammers should be operated and maintained in accordance with
the American National Standards Institute Safety Code for Portable Air Tools (ANSI
B186.1) and any other applicable safety codes and regulations. B186.1 information
is available from National Standards Institute, Inc., 11 W 42nd Street, New York, NY
10036.
• Know Your Elliott Tool. Read this manual carefully to learn your tool’s application and
limitations as well as the potential hazards specic to this tool.
• Projectile Hazards: Always wear safety glasses to prevent the loss of sight or injury
from ying projectiles when operating power tools. To prevent chisel ejection and injury
to yourself or to bystanders NEVER operate the tool off the work or without a chisel
retainer securely in place.
• Hearing Loss can result from prolonged exposure to excessive sound levels. ALWAYS
use approved hearing protection.
• Avoid contact with accessories during and after use, as they may be HOT. Always
wear gloves to prevent burns and cuts.
• To prevent injury from whipping hoses ALWAYS inspect hoses, couplings, and ttings
to be sure they are in good condition and are properly tightened. When using Universal
Hose Couplings, lock pins MUST be installed to prevent accidental hose disconnects.
• Disconnect the tool from the air supply when not in use or when changing chisels
or accessories, or when making repairs. This practice will help prevent injury from
accidental tool starts.
• Avoid Dangerous Environments. Do not use power tools in damp or wet locations
When using electric tools, certain safety precautions
are required to reduce the risk of electrical shock
and personal injury.
WARNING
!
To reduce the risk of injury, always unplug your
machine before performing any maintenance. Never
disassemble the machine or try to do any wiring on
the electrical system. Contact Elliott for all repairs.

6 Pneumatic Hammer
• Keep Work Area Clean and Well Lit. Cluttered, dark work areas invite accidents.
• Dress Properly. Do not wear loose clothing or jewelry. Wear a protective hair covering
to contain long hair. It is recommended that the operator wear safety glasses with
side shields or a full face shield eye protection. Gloves and water repellant, nonskid
footwear are also recommended. Keep hands and gloves away from moving parts.
• Use Safety Equipment. Everyone in the work area should wear safety goggles or
glasses with side shields complying with current safety standards. Wear hearing
protection during extended use, respirator for a conned space and a dust mask for
dusty operations. Hard hats, face shields, safety shoes, respirators, etc. should be
used when specied or necessary. Keep a re extinguisher nearby.
• Use The Right Tools. Do not force a tool or attachment to do a job or operate at a
speed it was not designed for.
• Use Proper Accessories. Use Elliott accessories only. Be sure accessories are properly
installed and maintained.
• Check for Damaged Parts. Inspect guards and other parts before use. Check for
misalignment, binding of moving parts, improper mounting, broken parts or any other
conditions that may affect operation. If abnormal noise or vibration occurs, turn the
tool off immediately and have the problem corrected before further use. Do not use a
damaged tool. Tag damaged tools “Do Not Use” until repaired. A damaged part should
be properly repaired or replaced by an Elliott service facility. For all repairs, insist on
only identical replacement parts.
• Keep Hands Away from All Moving Parts.
• Do Not Overreach. Maintain Control. Keep proper footing and balance at all times.
• Stay Alert. Watch what you are doing, and use common sense. DO NOT use a
tool when you are tired, distracted or under the inuence of drugs, alcohol or any
medication causing decreased control.
• Unplug Tool. Unplug tool when it is not in use, before changing accessories or
performing recommended maintenance.
• Maintain Tool Carefully. Keep tools sharp and clean for best and safest performance.
Follow instructions for lubrication, maintenance and changing accessories. For
more information see “Maintenance” section. Periodically inspect the tool cord and
extension cords for damage. Have damaged parts repaired or replaced by an Elliott
service facility.
• Store Idle Tools. When not is use, store your tool in a dry, heated, secured place.
• Maintain Labels and Nameplates. These carry important information and will assist you
in ordering spare and replacement parts. If unreadable or missing, contact an Elliott
service facility for a replacement.
SAFETY GUIDELINES

Pneumatic Hammer 7
SPECIFICATIONS
Recommended
Air Pressure
90 PSI (6.2 bar) Maximum air pressure
Required
Available CFM
30 CFM (per tool being operated)
Recommended
Hose Size
1/2” Hose Whip, 25ft Maximum Length
3/4” Supply Hose for longer runs

8 Pneumatic Hammer
SERVICE NOTES
1. To remove the exhaust deector: With barrel removed from tool, mount barrel assembly
nozzle side up in an arbor press, supported only by the barrel ange. Make sure there is
adequate clearance underneath the barrel to press the barrel through the ange, forcing
the exhaust deector off in the process.
2. To install the exhaust deector, use Elliott P/N 35-3CH932 installation tool to press
deector over the barrel. Make sure the barrel ange and absorber ring are installed prior
to installing the deector.
3. Do not attempt to remove the threaded pipe plugs in the handle. These are air passage
closures only and are permanently installed.
4. To remove and replace the nozzle bushing, use Elliott P/N 35-3CH931 bushing removal
tool. (requires an arbor press)

Pneumatic Hammer 9
PARTS LISTS & DIAGRAMS
18
17
16
15
14
12
13
11
10
9
8
7
6
5
4
2
3
26
25
21
22
23
24
19
20
430G PARTS LIST
Page 4 Model 430G Pneumatic Hammer TM-75
Item No. Part No. Part Name Qty.
1 430G Pneumatic Hammer
2 35-250012-525 Retainer 1
3 35-250012-529 Retainer Lock Spring 1
4 35-250027-499 Exhaust Deflector 1
5 35-250027-497 Handle Bolt Nut 4
6 35-250027-496 Handle Bolt Spacer 4
7 35-250027-495 Vibration Spacer 4
8 35-250027-494 Barrel Flange 1
9 35-250027-493 Absorber Ring 1
10 35-B01-19B Bushing, Round 1
11 35-2CH-AR106 Barrel 1
12 35-250027-500 Piston 1
13 35-250027-480 Valve Seat Bumper 1
14 35-250027-481 Pin 2
15 35-250027-482 Valve Seat 1
16 35-250027-483 Disc Valve 1
17 35-250027-484 Bare Handle, Steel* 1
18 35-250027-485 Bolt 4
19 35-250027-486 Trigger* 1
20 35-0481 Pin* 1
21 35-250027-487 Valve Stem Bushing* 1
22 35-250027-431 O-Ring* 1
23 35-250027-488 Throttle Valve* 1
24 35-250027-489 Valve Spring* 1
25 35-250027-490 O-Ring* 1
26 35-27505 1/2" NPT Inlet Bushing* 1
*Complete Handle Assembly 35-3CH-1A includes all of these items.

10 Pneumatic Hammer
WARRANTY
Should any part, of Seller’s own manufacture, prove to have been defective in material or workmanship
when shipped (as determined by Seller), Seller warrants that it will, at its sole option, repair or replace
said part f.o.b., point of manufacture, provided that Buyer noties, in writing, of such defect within
twelve (12) months from date of shipment from the manufacturing plant.
On request of Seller, the part claimed to be defective will be returned, transportation, insurance, taxes
and duties prepaid, to the factory where made, for inspection. Any item, which has been purchased by
Seller, is warranted only to the extent of the original manufacturer’s warranty to Seller.
Seller shall not be liable for any damages or delays caused by defective material or workmanship.
No allowance will be made for repairs or alterations made by others without Seller’s written consent or
approval. If repairs or alterations are attempted without Seller’s consent, Seller’s warranty is void.
THE WARRANTIES PROVIDED IN THE OBLIGATIONS AND LIABILITIES OF SELLER HEREUNDER,
AND THE RIGHTS AND REMEDIES OF BUYER HEREUNDER ARE EXCLUSIVE AND IN
SUBSTITUTION FOR, AND BUYER HEREBY WAIVES ALL OTHER WARRANTIES, GUARANTEES,
OBLIGATIONS, CLAIMS FOR LIABILITIES, RIGHTS AND REMEDIES, EXPRESS OR IMPLIED,
ARISING BY LAW OR OTHERWISE, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY
FOR MERCHANTABILITY AND FITNESS FOR PURPOSE.
Seller’s total liability is limited to the lower of the cost of repair or replacement.