Elson Zircon Release note

EBP Packages Manual
Directly Heated Hot Water Packages
Installation & Servicing Instructions
TO BE USED IN CONJUNCTION WITH ALL THE
INSTRUCTION MANUALS SUPPLIED WITH THE
PRODUCTS CONTAINED WITHIN YOUR PACKAGE.
Manual Contents
• Dimensional Details - Coral Aquanox
• Dimensional Details - Zircon
• Dimensional Details - Megaflo eco
• Installation Instructions
• Spare Parts - Zircon
• Spare Parts - Megaflo eco
• Spare Parts - Coral Aquanox
IMPORTANT
Please read & understand all these instructions and the unvented cylinder / thermal
store specific instructions before commencing installation.
Please leave this manual with the user for future reference.

Page 2
EBP Packages Manual
Dimension Details - Coral Aquanox
1. 'RPHVWLFKRWZDWHUÀRw 22mm
2. Cold feed 22mm
3. Combined drain cock and washing machine valve 15mm
4. 2YHUÀRZGUDLQFRQQHFWLRn 40mm
5. Washing machine waste pipe 40mm
6. Main 3kW immersion heater and thermostatic controls enclosure IPX2
7. Boost 3kW immersion heater and thermostatic controls enclosure IPX2
8. PP[PPRYHUÀRZWXQGLVh
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11.6WRUHFROG¿OOSLSHZLWKGUDLQFRFk 22mm
&\OLQGHUVL]H 120td 150td 175td 210td
'LPHQVLRQPP)
A2011 2174 2350 1680
B900 900 900 -
C660 660 660 660
D660 660 660 660
)ORRr standing store height Qo frame).
)Rr information on the fullrange of Coral Aquanox models please go to www.elsonhotwater.co.uk
'LDJUDPLVDUHSUHVHQWDWLRQRIDQDXWR¿OOWKHUPDOVWRUHRQDZDVKLQJPDFKLQHIUDPH.
Available depth for washing machine 580mm.
A
B
C
Minimum Clearance 225mm
D
***
1
6
11
2
7
3
8
4
9
5
01
Hydraulic
CORAL
CORAL
AQUANOX
AQUANOX

A
B
A
B
FE
DC
1. Domestic hot water Àow 22mm
2. Cold feed connection (¼ turn isolation valve) 22mm
3. Balanced cold feed 22mm
4. Combined cylinder drain cock and washing machine cold ¿ll
isolation valve 15mm
5. Hep
VO dry trap 32mm
6. Washing machine waste pipe 40mm
7. Main 3kW immersion heater and thermostatic controls enclosure IPX2
8. Boost 3kW immersion heater and thermostatic controls enclosure IPX2
9. Temperature and pressure relief valve 10bar / 90-95ºC
10. Tundish 15mm x 22mm
11. Combined expansion relief valve / check valve 6bar
12. Pressure reducing valve 3.5bar
13. Potable water expansion vessel
Cylinder size** 120zd 150zd 170zd 210zd 250zd 300zd
Dimension (mm)
A1881 2065 2191 1498* 1752* 2067*
B900 900 900 - - -
C800 800 800 800 800 800
D660 660 660 660 660 660
E660 660 660 660 660 660
F800 800 800 800 800 800
*Floor standing cylinder height (no frame).
**For further information on the full range of Zircon models please go to www.elsonhotwater.co.uk
*** The diagram is a representation of an Elson Zircon with cold water control pack 3 on a frame.
Available depth for washing machine wide frame 580mm, deep frame 720mm.
***
1
6
11
2
7
21
3
8
4
9
31
5
1
6
11
2
7
21
3
8
4
9
31
5
01
01
Wide Frame
Deep Frame ***
Page 3
EBP Packages Manual
Dimension Details - Zircon
Minimum clearance above the TMV (1) 60mm
Hydraulic
Minimum clearance above the TMV (1) 60mm

Page 4
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D660660660660660660
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Minimum clearance above the TMV (1) 60mm
EBP Packages Manual
Dimension Details - Megaflo eco
Hydraulic

Page 5
Unvented Cylinder Fitting Instructions
EBP Packages Manual
1) Position the frame in final position, ensuring the frame is up
against the wall at the back of the frame. Secure the frame to the
floor and wall using screws through the 8 holes provided. Rest the
cylinder discharge pipe on the cylinder shelf.
Fixing Holes
Cylinder
Location Ring
2) Lift the cylinder on to the frame and push it back to the location
ring on the frame cylinder shelf. Take care not to scratch the shelf.
Note: For lifting purposes please take note of the cylinder weight
detailed in the cylinder manual and add 5kgs for any ancillary
components.
3) Ensure that the front of the cylinder is square with frame. The
immersion heater enclosures should be facing forwards.
Pipe Clip
Discharge Pipe
HepVO Dry Trap
4) Fit lower safety valve discharge pipe into the HepVO dry trap
and secure with pipe clip
5) Fit upper safety valve discharge pipe into the tundish and join
up to lower discharge pipe using 22mm compression coupling
provided. Secure the upper discharge pipe to the cylinder using
the pipe clips provided. Adjust the cylinder as necessary on the
frame and check for leaks.
6) Ensure that all electrical
and metallic components are
earth bonded, a connection
stud is provided on the frame.
The unit is now ready to be piped up.
Pipe Clip
22mm
Compression
Coupling
Tundish
Cylinder
Location Ring
Discharge Pipe
IMPORTANT
The safety discharge pipework from an unvented cylinder must be
suitable to withstand high temperatures circa 100OC for prolonged
periods. The installer must ensure that the correct material
specifications is used in the discharge pipework and soil stacks
when connecting them to the temperature and pressure relief valve
discharge.
If in doubt please consult Elson Technical.

Page 6
Thermal Store Fitting Instructions
EBP Packages Manual
1) Position the frame in final position, ensuring the frame is up
against the wall at the back of the frame. Secure the frame to the
floor and wall using screws through the 8 holes provided. Rest the
store lower overflow pipe (where fitted) on the store shelf.
Fixing Holes
Store
Location Ring
3) Ensure that the front of the store is square with frame. The
immersion heater enclosures should be facing forwards.
Pipe Clip
Lower Overflow
Pipe
HepVO Dry Trap
4) Fit lower overflow pipe into the HepVO dry trap or waste pipe
and secure with pipe clip
5) Fit upper overflow pipe into the visual overflow indicator and
join up to lower discharge pipe using 28mm push-fit coupling
provided. Secure the upper overflow pipe to the store using the
pipe clips provided. Adjust the store as necessary on the frame.
6) Ensure that all electrical
and metallic components are
earth bonded, a connection
stud is provided on the frame.
The unit is now ready to be piped up.
Pipe Clip
28mm Push-fit
Coupling
Visual Overflow
Indicator
Store
Location Ring
Lower Overflow
Pipe
Pipe Clip
Lower Overflow
Pipe
Double waste pipe
Upper Overflow
Pipe
Frame with HepVo Frame with Double Waste pipe
2) Lift the store on to the frame and push it back to the location
ring on the frame store shelf. Take care not to scratch the shelf.
Note: For lifting purposes please take note of the store weight
detailed in the store manual and add 5kgs for any ancillary
components.

Page 7
14 9 12
625 13
5 1 6 13
9 12
Item Description Part
Number
1 Immersion heater (bent) 95 606 984
2 Immersion heater (straight) 95 606 986
3 Immersion heater gasket 95 611 822
4 Immersion heater backnut 95 607 869
5 Immersion heater key spanner 95 607 861
6 Direct thermostat & thermal cut-out 95 612 717
7 3 Way terminal block 95 607 932
8 Terminal cover 95 614 095
9 Temperature / pressure relief valve 95 605 810
10a Expansion vessel - 12 litre (120 & 150 litre models) 95 607 863
10b Expansion vessel - 18 litre (170 & 210 litre models) 95 607 864
10c Expansion vessel - 24 litre (250 & 300 litre models) 95 607 612
11 Expansion vessel joint 38 205 094
12 Thermostatic mixing valve assembly 90 002 460
13 1/4 turn isolation valve (stop cock) 95 605 885
14 Pressure reducing valve (set to 3.5 bar) 95 605 903
15 Expansion relief valve assembly (set at 6 bar) 40 405 011
16 Tundish 15mm x 22mm 95 605 838
17 15mm single check valve 95 607 987
18 1/4 turn isolation / drain valve 95 605 051
19 Horstmann electronic 7 controller 24 500 002
20 15mm double check valve 40 995 096
EBP Packages Manual
Zircon Direct EBP Packages Spare Parts
Zircon Wide
Cold Water Pack 1 Zircon Wide
Cold Water Pack 2 Zircon Wide Cold Water Pack 3
Zircon Deep
Cold Water Pack 1 Zircon Deep
Cold Water Pack 2 Zircon Deep Cold Water Pack 3
18
17
16
11
15
10
14
13
12
1
2
3
34
4
6
67
7
8
8
9
18
17
16
11
15
10
14
13
18
17
16
11
15
10
14
13
12
13
14
15
11
10
16
18
17
13
14
15
11
10
16
18
17
13
14
15
11
10
16
18
17
Zircon Cold Water Control Packs
Horstmann Electronic 7 Controller
19
Spare Part Numbers Zircon Directly Heated Unvented Cylinder
Please note that on EBP Packages with a Zircon direct cylinder, this spare parts list replaces
the spare parts list in the Zircon manual.
5
20
Double Check Valve
20
or or or
20 20 or
20
20 or or
20

Page 8
Item Description Part
Number
1 Thermostatic mixing valve assembly 90 002 460
2 15mm single check valve 95 607 987
3 1/4 turn isolation / drain valve 95 605 051
4 Horstmann electronic 7 controller 24 500 002
5 15mm double check valve 40 995 096
EBP Packages Manual
Megaflo eco Direct EBP Packages Spare Parts
Megaflo
Cold Water Pack 1 Megaflo
Cold Water Pack 2 Megaflo Cold Water Pack 3
2
1
Megaflo eco Direct Cold Water Control Packs
Horstmann Electronic 7 Controller
4
Spare Parts Numbers for Megaflo eco
1
3
2
3
2
3
Thermostatic Mixing Valve
Please note for all other spare parts associated with the Megaflo eco cylinder, refer to the
spare parts section of the Megaflo eco cylinder manual.
5
Double Check Valve
5or
5or
or
5

Page 9
Please note for all other spare parts associated with the Coral Aquanox thermal store, refer
to the spare parts section of the Coral Aquanox thermal store manual.
Item Description Part
Number
1 Thermostatic mixing valve assembly 90 002 460
2 15mm double check valve 40 995 096
3 1/4 turn isolation / drain valve 95 605 051
4 Horstmann electronic 7 controller 24 500 002
Coral Aquanox Direct EBP Packages Spare Parts
Horstmann Electronic 7 Controller
4
Spare Parts Numbers for Coral Aquanox
1
Thermostatic Mixing Valve
2
Double Check Valve
EBP Packages Manual

Page 10
EBP Packages Manual
Notes

Page 11
EBP Packages Manual
Notes

Guarantee
The BDR Thermea products within
the Elson package such as the boiler,
cylinder or thermal store will follow
their respective warranties. The
additional components outside the
scope of these warranties are covered
under the package warranty and
this includes on site service support
including parts and labour for 24
months from date of installation.
The guarantee is valid provided that:
• It has been correctly installed as
per the instructions contained
in the instruction manual and all
relevant Codes of Practice and
Regulations in force at the time of
installation.
• The Benchmark Checklist
has been completed upon
commissioning and the
Benchmark Service Record is
completed for each service.
• It has not been modified in any
way, other than by ELSON.
• It has not been frost damaged.
• It has not been tampered with
or been subjected to misuse or
neglect.
• Within 60 days of installation the
user completes and returns the
warranty card supplied along with
the proof of purchase to register
the product.
• It has been installed in the United
Kingdom.
• The fault is not caused by high
chloride levels in the water supply
or incorrect disinfection methods.
Evidence of purchase and date
of supply may be required. The
guarantee is transferable. This
guarantee does not affect your
statutory rights.
Fifers Lane, Norwich, Norfolk. NR6 6XB
T: 0844 335 8819
F: 0844 871 1528
E: [email protected]
W: elsonhotwater.co.uk
Sales & Support
Servicing
heateam
heateam is Elson’s service division.
With us on your side, you can be sure
that your customers are in the very
best of hands. Totally committed to
quality and safety, heateam is open 7
days a week, for 363 days a year, and
offers:
• Dedicated Trade Advice
Line - our helpful and qualified
specialists are always on hand
to help you with even the most
complex technical query.
• Installer Priority Call-Outs - our
280 strong team of specifically
trained expert heating engineers
covers the UK, no one is better
qualified to look after Elson’s
products for the duration of the
guarantee.
• Fully Stocked Vans - a
nationwide fleet of vans, fully
stocked with spare parts -
meaning we can repair our
appliances on the first visit 95% of
call-outs.
Opening Times: Monday-Friday 8am-
6pm, weekends and Bank Holidays*
8.30am-2pm.
*excluding Christmas Day and New Year’s Day.
Simply call 0844 335 8819 or visit our
website at www.heateam.co.uk
Spares
For all technical support, replacement
parts & service issues please contact
the Elson service desk.
Policy Statement
The policy of ELSON is one of
continuous product development
and, as such, we reserve the right to
change specifications without notice.
24700014_issue_15