Emax EATBS10S1P User manual

DOC EATBS10S1P 1 Revision 12/09/20
OPERATOR’S MANUAL FOR
RECIPROCATING AIR BODY SAW
9,000 BPM
Original Instructions
Model No. EATBS10S1P
Required Personal Safety Equipment
Recommended Airline
Size - Minimum
10 mm 3/8 in
Recommended Maximum
Hose Length
8 meters 25 feet
Air Pressure
Maximum Working Pressure 6.2 bar 90 psig
Recommended Minimum NA NA
Important
Read these instructions carefully be-
fore installing, operating, servicing or
repairing this tool. Keep these instruc-
tions in a safe accessible location.
Ear Protection
Breathing Masks
Safety Gloves
Safety Glasses
Operator Instructions
Includes – Please Read and Comply, Warnings,
Product Conguration and Specications Table, Parts
Page, Parts List, Work Stations, Putting the Tool Into
Service, Compressor Layout and Safety Information.

DOC EATBS10S1P 2 Revision 12/09/20
Please Read and Comply with
1) General Industry Safety & Health Regulations, Part 1910, OSHA 2206, available from: Superinten-
dent of Documents; Government Printing Ofce; Washington DC 20402
2) Safety Code for Portable Air Tools, ANSI B186.1 available from: American National Standards
Institute, Inc.; 1430 Broadway; New York, New York 10018
3) State and Local Regulations.
Always wear eye protection when operating or performing maintenance on this tool.
Always turn off the air supply and disconnect the air supply hose before installing, removing or adjust-
ing any accessory on this tool, or before performing any maintenance on this tool.
Improper operation or maintenance of this product could result in serious injury and property damage.
Read and understand all warnings and operation instructions before using this equipment.
Warning

DOC EATBS10S1P 3 Revision 12/09/20
Parts Page

DOC EATBS10S1P 4 Revision 12/09/20
Parts List
Item No Part No. Description Qty.
1 AS10-001 BLADE(32T) 1
2 H2-0808A SCREW 2
3 AS10-003 CHUCK GUIDE 1
4 AS10-004 WORK GUIDE 1
5 AS10-005 BLADE CHUCK 1
6 AS10-006 SPRING 1
7 R1-0506 SCREW 1
8 AS10-008 WASHER 1
9R1-0406 SCREW 1
10 AS10-010-EMAX HOUSING 1
11 AS10-011 PACKING 1
12 AS10-012 CYLINDER 1
13 AS10-013 BUSH 2
14 AS10-014 FRONT BUMPER 1
15 AS10-015 PISTON ASSEMBLY 1
16 AS10-016 REAR END BUMPER 1
17 AS10-017 PACKING 1
18 AS10-018 BUSH 1
19 AS10-019 VALVE CASE 1
20 AS10-020 VALVE STEEVE 1
21 AS10-021 ACTUATE VALVE 1
22 AS10-022 WASHER 1
23 H1-0325 SCREW 1
24 AS10-024 PACKING 1
25 AS10-025 WASHER 1
26 H1-0416 SCREW 4
27 358013HU AIR REGULATOR 1
28 P-010A O-RING 1
29 ARD38-021 VALVE SPRING 1
30 P-4 O-RING 1
31 AS10-031 VALVE HOUSING 1
32 AS10-032 THROTTLE VALVE 1
33 AS10-033 THROTTLE LEVER ASSEMBLY 1
34 SPP-30230 SPRING PIN 1
35 AS10-035 SILENCER 1
36 AS10-036 EXHAUST SLEEVE 1
37 AS10-037 INLET BUSHING 1
38 SPP-25180 SPRING PIN 1
39 AS10-039 COVER 1
40 SWI-040B SPRING WASHER 4
41 P-AS020 O-RING 1
42 AS10-042 SCREEN 1
43 AS10-001A BLADE (24T) 1
44 L2-3MM 3.0mm HEX WRENCH 1
45 L2-4MM 4.0mm HEX WRENCH 1

DOC EATBS10S1P 5 Revision 12/09/20
Product Conguration/Specications
Specications subject to change without prior notice.
The actual exposure values and amount of risk or harm experienced to an individual is unique to each situation and depends
upon the surrounding environment, the way in which the individual works, the particular material being worked, work station
design as well as upon the exposure time and the physical condition of the user. EMAX™ cannot be held responsible for the
consequences of using declared values instead of actual exposure values for any individual risk assessment.
Further occupational health and safety information can be obtained from the following websites:https://osha.europa.eu/en
(Europe); http://www.osha.gov (USA)
Model Number Stroke
Per Minute
Stroke
Length
in. (mm)
Cutting Capacity
(Steel)
Product Net
Weight
Pound (kg)
Height
in. (mm)
Length
in. (mm)
Air
Consumption
scfm (LPM)
EATBS10S1P 9,000 3/8 (10) 1.6 mm 1.32 (0.6) 2.66 (67.5) 10.9 (276) 29 (821)

DOC EATBS10S1P 6 Revision 12/09/20
Work Stations
Putting the Tool into Service
Safety Information
The tool is intended to be operated as a hand held tool. It is
always recommended that the tool be used when standing
on a solid oor. It can be in any position but before any such
use, the operator must be in a secure position having a rm
grip and footing and be aware that the tool can develop a
torque reaction. See the section “Safety Information”.
Use a clean lubricated air supply that will give a measured
air pressure at the tool of 90 psig (6.2 bar) when the tool is
running with the lever fully depressed. It is recommended
to use an approved 3/8 in. (10 mm) x 25 ft (8 m) maximum
length airline. It is recommended that the tool be connected
to the air supply as shown in Figure 1.
Do not connect the tool to the airline system without incorpo-
rating an easy to reach and operate air shut off valve. The air
supply should be lubricated. It is strongly recommended that
an air lter, regulator and lubricator (FRL) be used as shown
in Figure 1 as this will supply clean, lubricated air at the
correct pressure to the tool. Details of such equipment can
be obtained from your supplier. If such equipment is not used
then the tool should be manually lubricated
To manually lubricate the tool, disconnect the airline and put
2 to 3 drops of suitable pneumatic Airbase synthetic air tool
oil must be used for lifetime warranty. Part# OIL012 into the
hose end (inlet) of the machine. Reconnect tool to the air
supply and run tool slowly for a few seconds to allow air to
circulate the oil. If the tool is used frequently, lubricate it on
a daily basis or lubricate it if the tool starts to slow or lose
power.
It is recommended that the air pressure at the tool be 90 PSI
(6.2 Bar) while the tool is running so the maximum RPM is not
exceeded. The tool can be ran at lower pressures but should
never be ran higher than 90 PSI (6.2 Bar). If ran at lower pres-
sure the performance of the tool is reduced.
Closed Loop Pipe System
Sloped in the direction
of air flow
Drain Leg
Ball Valve
To Tool Station
Filter
Drain Valve
Regulator
Lubricator
Ball
Valve
Ball Valve
Air Flow
Air Dryer
Air Compressor
and Tank
Air Hose
To Coupler
at or near Tool
Figure 1
1) Read all instructions before using this tool. All operators
must be fully trained in its use and aware of these safety
requirements. All service and repair must be carried out
by trained personnel.
2) Never direct air at yourself or anyone else.
3) Install air tting into inlet bushing of tool.
4) Always remove the air supply to the tool before tting,
adjusting or removing the abrasive/accessory.
5) Always wear required safety equipment when using this
tool.
6) When operating always place the tool on the work then
start the tool. Always remove the tool from the work
before stopping. This will prevent gouging of the work
due to excess speed of the abrasive/accessory.
7) Always adopt a rm footing and/or position and be aware
of torque reaction developed by the tool.
8) Use only correct spare parts.
9) Always ensure that the workpiece is rmly xed to pre-
vent its movement.
10) Check hose and ttings regularly for wear. Do not carry
the tool by its hose; always be careful to prevent the tool
from being started when carrying the tool with the air
supply connected.
11) Dust can be highly combustible. Keep working area
clean.
12) Dust from some work processes can cause cancer, birth
defects or other respiratory diseases. Risk assessment
of these hazards and implementation of appropriate
controls is essential.
13) Direct the exhaust so as to minimized disturbance of dust
in a dust lled environment
14) Do not operate the tool in explosive atmospheres, such
as in the presence of ammable liquids, gases, or dust.
The abrasives are able to create sparks when working
material, resulting in the ignition of the ammable dust
or fumes.
15) Do not exceed maximum recommended air pressure.
Use safety equipment as recommended.
16) The tool is not electrically insulated. Do not use where
there is a possibility of coming into contact with live
electricity, gas pipes, water pipes, etc. Check the area of
operation before operation.
17) Take care to avoid entanglement with the moving parts
of the tool with clothing, ties, hair, cleaning rags, etc. If
entangled, it will cause the body to be pulled towards the
work and moving parts of the machine and can be very
dangerous.
18) Keep hands away from rotating or accessories, spindles
or other moving parts during use.
19) If the tool appears to malfunction, remove from use im-
mediately and arrange for service and repair.
20) Do not allow the tool to free speed without taking precau-
tions to protect any persons or objects from the loss of
the abrasive/accessory.
21) Do not allow tool to free run for an extended period of
time as this will shorten its life.

DOC EATBS10S1P 7 Revision 12/09/20

Year Standard Warranty
Our Standard warranty covers defects or failures in workmanship or materials in our air tools 2 years
from the date of purchase. EMAX will repair or replace; at their discretion any defective part or unit
which proves to be defective. This warranty does not cover incidental/consequential damages and
failures due to misuse, abuse or normal wear and tear.
Any modication, repair or repair attempts not authorized are not covered under this warranty.
Shipping for warranty claims are included in this warranty for the rst 90 days.
*Limited Extended Lifetime Warranty
Our LIMITED EXTENDED LIFETIME WARRANTY is our no questions asked warranty. It covers
defects or failures in workmanship or materials in our air tools for the life of the tool. EMAX will
repair or replace; at their discretion any defective part or unit which proves to be defective. This
warranty does not cover incidental/consequential damages and failures due to misuse, abuse or
normal wear and tear (sanding pads and discs, chisels, tips, needs, nozzles, etc).
ANY MODIFICATION, REPAIR OR REPAIR ATTEMPTS NOT AUTHORIZED ARE NOT COVERED
UNDER THIS WARRANTY.
SHIPPING FOR WARRANTY CLAIMS ARE INCLUDED IN THIS WARRANTY FOR THE FIRST 90
DAYS.
3 SIMPLE STEPS TO QUALIFY FOR YOUR EXTENDED LIFETIME AIR TOOL WARRANTY:
1. Register your air tool purchase at www.emaxwarranty.com , be sure to have your
original receipt of purchase in hand for important information needed in your registry.
2. Write a review on the site where you purchased your air tool
3. Send us a screen shot or photograph of your review to
[email protected] to complete your extended lifetime warrantyregistration.
For warranty claims or more information call EMAX directly at: 1-866-294-4153
EMAX PHONE: [phone]