Empire Comfort Systems BroilMaster P3PK7N-2 User manual

Page 1
GAS-FIRED
P3PK7N-2
P3X GRILL WITH STAINLESS STEEL PATIO POST AND ONE BLACK SHELF
PREMIUM GRILLS

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IMPORTANT
This manual should be read thoroughly by the installer and by anyone who will use
or maintain the grill.
Installer - Write the model number, serial number, and date of installation in the manual.
If available, attach a copy of the receipt. Leave this manual with the grill owner.
Grill Owner - Read and retain this manual. It contains instructions on using and main-
taining your grill, plus information on ordering replacements parts. Attach a copy of
your receipt to this manual. Your receipt established the proof of purchase required
for warranty replacement parts.
WARNING
Follow the instruction in this manual for proper installation and maintenance of the
grill. Improper installation, adjustment, alteration, service or maintenance can cause
injury or property damage. For assistance or additional information consult a
qualied installer, service agency or the gas supplier.
DANGER: FOR YOUR SAFETY
IF YOU SMELL GAS:
1. Extinguish any open ame.
2. Shut off gas to the appliance.
3. Open the grill lid.
4. If odor continues, keep away from the appliance call
your gas supplier or your re department.
WARNING: FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors or liquids in the vicinity of
this or any appliance.
CAUTION:
Parts may have sharp edges. Wear leather work gloves and handle parts carefully
during the unpacking, assembly and installation.
IMPORTANT INFORMATION

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Thank you for purchasing a Premium Gas Grill.
Broilmaster takes pride in its reputation as the The Most Durable Grill Known to Man.
From its thick aluminum casting to its massive cooking grids, your Broilmaster
is built to last. In fact we still make replacement parts for Broilmaster grills built
more than 30 years ago.
Visit www.broilmaster.com and click on the Hall of Fame to see a sampling of
our long-time customers. We hope you enjoy years of great meals prepared on
your Broilmaster. And we hope to add your photo to the Hall of Fame one day.
Thank You!
Broilmaster is a registered trademark of
Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Telephone [phone]

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ASSEMBLY INSTRUCTIONS ........................................................................................................ 5
P3PK7 PARTS DIAGRAM ............................................................................................................. 6
POST HARDWARE PACK.............................................................................................................7
GRILL HEAD HARDWARE PACK ................................................................................................8
SHELF HARDWARE PACK...........................................................................................................9
UNPACK AND REMOVE LID ...................................................................................................... 10
ATTACH LOWER BRACKET ...................................................................................................... 11
ATTACH BASE TO POST............................................................................................................12
INSERT FLEX LINE THROUGH POST.......................................................................................13
ATTACH UPPER BRACKET ....................................................................................................... 14
GREASE CUP HOLDER PLACEMENT ......................................................................................15
INSERT BURNER HOLD-DOWN BOLT...................................................................................... 16
ATTACH BOTTOM CASTING TO POST..................................................................................... 17
ATTACH SIDE SHELF ............................................................................................................18-21
WIND DEFLECTOR PLACEMENT..............................................................................................22
INSERT CONTROL PANEL.........................................................................................................23
ATTACH IGNITER WIRE .............................................................................................................24
INSTALL BURNER ASSEMBLY..................................................................................................25
CONNECT IGNITER LEADS.......................................................................................................26
KNOB AND BATTERY PLACEMENT .........................................................................................27
INSTALL LID STOP .....................................................................................................................28
INSTALL HANDLE.......................................................................................................................29
REINSTALL LID...........................................................................................................................30
INSTALL RACKS....................................................................................................................31-32
NATURAL GAS GRILLS ........................................................................................................33-34
GREASE CUP AND ACCESS DOOR PLACEMENT .................................................................. 35
COMPLETED ASSEMBLY .......................................................................................................... 36
OWNER’S MANUAL FOR P3PK7 GRILLS............................................................................37-47
OPERATION - NATURAL GAS GRILLS..............................................................................37-38
MAINTENANCE .......................................................................................................................39
TROUBLESHOOTING .............................................................................................................40
IMPORTANT SAFETY INFORMATION...............................................................................41-42
COOKING TIPS........................................................................................................................ 43
WARRANTY TERMS................................................................................................................44
GRILL MAINTENANCE HISTORY ......................................................................................45-46
MASTER PARTS DISTRIBUTOR LIST....................................................................................47
Y ou have chosen the nest grill for your outdoor cooking pleasure.
Please take time to read this entire manual before assembling your Premium Broilmaster gas grill.
TABLE OF CONTENTS

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Before You Begin
All Broilmaster grills require some assembly. For the best results, follow the step-by-step instructions.
For natural gas grills and for permanently mounted LP grills, have your gas supplier run service to the desired
location first.
If you purchased an accessory with your Broilmaster, follow the instructions provided.
Compare the parts in the box to the parts list provided in this manual. If any are missing, contact your
Broilmaster dealer before beginning assembly.
CAUTION:
Parts may have sharp edges. For your safety
wear leather work gloves and handle parts
carefully during unpacking and assembly.
TOOLS
REQUIRED
3/8”, 7/16” and 3/4”
REQUIRED
3/8” and 7/16”
REQUIRED
3/8” and 7/16”
REQUIRED
3/8” and 7/16”
REQUIRED
5/16”
REQUIRED
ASSEMBLY INSTRUCTIONS

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P3PK7 SERIES PARTS DIAGRAM

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HEX HEAD BOLT,
SS,1/4-20 X 3/4
B063096
(4)
FLATWASHER,
SS,1/4 ID X 5/8
OD
B076332
(4)
SELF-DRILLING
HEX HEAD SCREW,
SS,10-24 X 1/2
B101569
(13)
LOCK WASHER,
1/4 ID X 1/2 OD
B100139
(4)
HEX HEAD BOLT,
SS,1/4-20 X 1-1/2
B100112
(4)
POST HARDWARE PACK - B102001

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COTTER PIN
B057805
(1)
FOAM GRIP
B073097
(1)
KNOB
B070084
(2)
KNOB,TAPERED
B100098
(1)
HEX NUT,
SS,1/4-20
B076331
(1)
HEX LOCKNUT,
SS,10-24
R4021
(1)
LID, STOP
B076521
(1)
GROUND
WIRE
B072684
(1)
KEPS NUT,
SS,10-24
B073967
(3)
BATTERY, AA
B076529
(1)
PHILLIPS TRUSS HEAD SCREW,
10-24 X 3/4
B100128
(1)
PHILLIPS PAN HEAD SCREW,
SS,10-24 X 1
B073978
(2)
SPACER
B662325
(1)
FLATWASHER,
1/4 ID X 5/8 OD
B076332
(2)
PHILLIPS PAN HEAD SCREW,
SS,1/4-20 X 1-1/2
B101649
(1)
GRILL HEAD HARDWARE PACK - B102155

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SELF-DRILLING PHILLIPS PAN HEAD SCREW,
SS,10-16 X 1/2
R4059
(2)
LOCK WASHER,
1/4 ID X 1/2 OD
B076333
(2)
PHILLIPS TRUSS HEAD SCREW,
SS,1/4-3/4
B072217
(2)
HEX NUT,
SS,1/4-20
B076331
(2)
FLATWASHER,
1/4 ID X 5/8 OD
B076332
(2)
FLATWASHER,
SS,1/4 ID X 1
OD
B101640
(2)
PHILLIPS PAN HEAD SCREW,
10-16 X 3/4
B100563
(4)
SHELF HARDWARE PACK - B101658

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BROILMASTER
PREMIUM GRILLS
REMOVING LID
To ease assembly, remove Grill Lid
and Warming Rack. Remove Warming
Rack and set aside. Remove the two
Pins and Clips at the rear of the Grill
Lid and set aside. After Pins, Lid and
Warming Rack have been removed,
remove the contents from inside the
Grill.
UNPACK AND REMOVE LID

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The large rectangular cut out is located at
the front of post near the top.
5/16”
ATTACH LOWER BRACKET
SELF-DRILLING HEX HEAD SCREW,
SS,10-24 X 1/2
B101569 (8)

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CAST
BASE
Make sure that the large upper
rectangular cut out is facing in the
direction that you want your grill to face.
7/16”
ATTACH BASE TO POST
HEX HEAD SCREW,
SS,1/4-20 X 1 1/2
B100112 (4)
LOCK WASHER,
1/4 ID X 1/2 OD
B100139 (4)
. .

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CAST
BASE
Make sure that the large upper
rectangular cut out is facing in the
direction that you want your grill to face.
7/16”
Do not attempt to cut or alter the flex
tube in any way.
Insert the stainless steel Flex Tube
Assembly into the Post. The inlet side of
the Gas Tubing may protrude from the
bottom of the Patio Base or through the
large square hole in the back of the
square Post.
Anchor the Base to your patio using
(2) Holes in the Base.
(Hardware not Included)
Note: Make sure that large upper
rectangle cut out is facing in the direction
that you want your grill to face.
INSERT FLEX LINE THROUGH POST

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Slide the Upper Bracket into the Post and
secure with four Self Drill Screws.
5/16”
ATTACH UPPER BRACKET
SELF-DRILLING HEX HEAD SCREW,
SS,10-24 X 1/2
B101569 (4)

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Remove Protective film applied
to Grease Cup Holder prior to
install. Snap Grease Cup Holder
to top of Post.
Use only the supplied Grease Cup or
noncombustible containers for the
Grease Cup (aluminum or tin cans).
GREASE CUP HOLDER PLACEMENT

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7/16”
INSERT BURNER HOLD-DOWN BOLT
PHILLIPS PAN
HEAD SCREW
SS, 1/4-20 X 1-1/2
B101649 (1)
HEX NUT,
SS, 1/4-20
B076331(1) .

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7/16”
ATTACH BOTTOM CASTING TO POST
HEX HEAD BOLT
SS, 1/4-20 X 3/4
B063096 (4)
FLAT WASHER,
SS, 1/4 ID X 5/8 OD
B076332 (4)
.

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CORRECT INCORRECT
Ensure that the Side
Shelf Bracket Assembly
is installed so that the
Match Light Access
Hole is on the bottom.
7/16”
ATTACH SIDE SHELF
PHILLIPS TRUSS HEAD SCREW,
SS, 1/4-20 X 3/4
B072217 (2)
FLAT WASHER,
1/4 ID X 5/8 OD
B076332 (2)
..
FLAT WASHER,
SS, 1/4 ID X 1 OD
B101640 (2)
. .
LOCK WASHER,
1/4 ID X 1/2 OD
B076333 (2)
.. ..
HEX NUT,
SS, 1/4-20
B076331 (2) . . .

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ATTACH SIDE SHELF
PHILLIPS PAN HEAD SCREW,
10-16 X 3/4
B100563 (4)

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Leave Screws loose
until next step.
ATTACH SIDE SHELF
SELF-DRILLING PHILLIPS PAN HEAD SCREW,
SS, 10-16 X 1/2
R4059 (2)