Energx DYNA DP3000 Troubleshooting guide

DYNA
PRO SERIES
DP3000
OPERATION AND MAINTENANCE INSTRUCTIONS
CORPORATION

INTRODUCTION
Congratulations on your purchase of a quality engine generator. This lightweight
portable generating set has been engineered and produced by one of the world's
leading manufacturers-with over
50 years of excellence ingenerator design, high
standards of performance and quality-to ensure your full satisfaction.
Pleasecomplete and returnthe enclosedwarranty card. Also fill inthe blanks below
and retainthis manual for your future reference. This informationwill benecessary
if you would ever require parts or service.
Generator Model
Serial Number
Date of Purchase
Place of Purchase
TABLE OF CONTENTS
Introduction ............................................................ 2
Testing Policy .......................................................... 3
............................................................. Unpacking 3
Safety ................................................................. 3
............................................................ ,Preparation 4
Operation .............................................................. 5
Startup Checklist ..................................................... 5
..............................................................Starting 5
Stopping ............................................................. 7
............................................................ Refueling 7
Your Responsibilities.. ................................................. .7
Warranty............................................................... 8

TESTING POLICY
Beforeyour unit was shipped from the factory, it was fully checkedfor performance.
The generator was loaded to itsfullcapacity, and the voltage, current, and frequen-
cy were carefully checked. A test card with this data is filed by unit serial number
for permanent record of performance.
This engine generator set incorporates a number of features for your convenience,
comfort and safety.
Convenient control panel
3/4 gallon fuel tank
2500 watt continuous rating
Starts up to IhHP Code G motor
Carrying cradle
Briggs & Stratton 4 cycle 5HP engine
NOTE:
This instruction book coversonly the generator, NOTtheengine. See the engine
manufacturer's operator's manual regarding any questions pertaining to the
engine.
Read all instructions before attempting to operate the generator.
UNPACKING
When unpacking the generator set, be sure to inspect it carefully for freight loss
or damage. Check the nameplate of the unit to ensure it is what you ordered (i.e.
proper KW, voltage, fuel, etc.) If you have any questions contact your local autho-
rizeddealer. If you seeevidence of lossor damagetothe unitat the timeof delivery,
havethe driver sign and describethe lossor damage inthe "memo of lossor damage"
section onthe freight bill.Then contact the carriertoget instructionson filing aclaim.
.-
When loss or damage isdiscovered after the equipment isdelivered, but not seen
at the time of delivery, it isreferredtoas "concealed damage." Separateany damaged
materialand contact thecarrier for proper procedures tofile a "concealed damage"
claim.
The title to the equipment and responsibility for filing a claim restswith you when
a generator is sent F.O.B. shipping point. Only you, the customer, can legally file
a claim.
GENERAL SAFETY INFORMATION
WARNING:
A
DESPITETHE SAFE DESIGNOF THIS UNIT, NEGLECT-
ING ITS MAINTENANCE OR BEINGCARELESSWITH IT
CAN CAUSE SERIOUS INJURY OR DEATH.THIS GEN-
ERATOR ISPOWERFULENOUGHTO DELIVER A FATAL
ELECTRICALSHOCK. ALLOW ONLY A RESPONSIBLE
AND CAPABLE PERSON TO OPERATE THIS UNIT.
1. NEVER allow anyone to operate the unit without proper instructions.
2. NEVER operate the unit indoors or in a poorly ventilated area. (Exhaust gases
contain carbon monoxide-odorless, colorless. . .and DEADLY! !)
3. NEVER refuel the engine while it isrunning. Allow the engine tocool for at least
two minutes before refueling.

--
4. NEVER store quantities of fuel, oily rags or other flammable material near this
equipment.
5. NEVER touch a hot muffler, exhaust manifold or other hot engine parts. (They
can cause serious burns.)
6. NEVER operateor work on this generatorwhen fatigued andor underthe influence
of alcohol or other drugs.
7. NEVER remove the protective guards or the receptacle panel while the engine
is running.
8. NEVER operate this generator in the rain or snow unless the receptacles and
all other electrical components are protected from the elements.
9. NEVER connect or disconnect electrical connections under load.
10. NEVERwear necktiesor other looseclothingthat can becaught inmovingparts
while you are operating this equipment.
11. ALWAYS keep a fire extinguisher near the generator. Extinguishers rated ABC
by the NFPA are appropriate for this use.Consult the local fire department ifyou
have questions regarding fire extinguisher ratings. Keep the extinguisher pro-
perly maintained and be familiar with its use.
12. ALWAYS use extreme caution when using or working on this generator. (The
voltages present can cause a fatal electrical shock.)
13. ALWAYS use only grounded plugs and drop cords. (This generator isequipped
with grounded receptacles for your safety.)
14. ALWAYS ground the generator. Usean external ground roddriven intothe earth.
(See National Electric Code Handbook.)
15. ALWAYS keep the unit and the area around it clean. Remove all material such
as grease, water, ice and snow that can create slippery conditions.
16. ALWAYS be sure only qualified technicians perform service (install, repair or
replace parts) on this unit, and use only factory-approved parts.
17. ALWAYS wear a protection device if continually exposed to excessive engine
-.
noise over long periods. (Excessive noise is tiring, and overexposure to it can
. cause temporary or permanent hearing loss.)
PREPARATION
CAUTION:
THIS UNIT WAS SHIPPED WITHOUT OIL.
1. Lubrication: Before starting the engine, fill the crankcase to the recommended
level of the proper weightlgrade of oil, as recommended by the engine manufac-
turer's maintenanceinstructions. The necessityof usingthe correct oil, andkeeping
the crankcase at .the recommended level cannot be overemphasized.
2. Fuel: Ensure the unit has been filled with the proper type and grade of fuel. DO
NOT refuel while runningor when hot. Let it cool for at least
2 minutes. Take every
precautiontoprevent dirtof any kindfrom getting into the fuel tank. Dirt will clog
up the fuel line screen and carburetor jets. Useonly clean fuel from a clean con-
tainer and use aclean funnel to refill. THIS ISA
4 CYCLE ENGINE--DO NOT MIX
OIL WITH THE GASOLINE.
A
WARNING
Gasoline and itsfumes are dangerouswhen not proper-
ly handled or the adequate precautions are not taken.
3. Adjustments: All necessary adjustmentshavebeenmadeat the factory. This unit
isreadytooperate. Ithasbeenchecked and thoroughly testedat itsratedcapaci-
ty while running. Do not make any adjustments until you have studied all these
instructions and the engine manual.

OPERATION
Startup Checklist
Usethe following checklisttoverify the correct preparation of your engine generator
before starting.
On all units check:
1. Engine oil-fill as required with correct grade and quantity.
2. Check fuel level-fill with clean fresh fuel as required.
3. Visually check unit for loose parts.
4. Ventilation. (DO NOT operate indoors. Exhaust gases are deadly.)
Starting
1. Refer toengine operator's manual for the location of the choke. Close the choke
.
lever completelytostart a coldengine. When restarting a warm engine, closethe
choke halfway.
'
NOTE: Avoid overchoking. Don't leave the choke in the closed position after the
engine starts. It may not be necessary to choke the engine when it is warm.
2. Manual Start: Pull the recoil starter Slightly and when compression is felt, give
the starter rope a sharp, vigorous pull.
DO NOT change engine speed settings..The engine speed has been preset at the
factory for
3600 RPMoperation andthegovernor speed controltightened toprevent
slipping. Operating the engine at a higher or lower speed can result in engine,
generator or other equipment damage.
3. Operation: Itisa good practicetoallowtheenginetorunfor 2 to 3 minutesbefore
applying a load to the generator. This enables the engine to warm up and the oil
to thoroughly circulate throughout the engine.
A short warm-up time will permit
the engine to work more efficiently when the load is applied and will reduce the
wear in the engine, extending its life.

carrying Cradle

Stopping
Depressthe metaltab mountedon the engine head next to the spark plug against
the plug and hold until the engine stops.
Before extended storage-when the generator is not going to be used for several
months, certain precautions must be taken to ensure the fuel doesn't deteriorate
and clog the fuel system.
1. Remove remaining fuel from the fuel tank by siphoning or pumping it empty.
2. Start the engine and allow to rununtilall the fuel inthe carburetorlfuel tank has
been used up and the engine stops.
Refueling
WARNING
A
NEVER refuelarunningengineor allow fuel tobe spilled
on a hot engine or muffler. Let the engine cool at least
2 minutes before attempting to refuel. NEVER refuel an
enginenearan open flame or spark source. NEVER refuel
indoors. NEVER run unit indoors.
Always useclean, fresh fuel blended for the properseason. Winter fuel will,vaporlock
when used inthe summer and summer fuel will cause hard starting in the winter.
Gasoline which has been stored for months loses its volatile properties due to
evaporation, leaving behinda varnish like residue. This residue, although burnable,
will clog the fuel system andcause sticking valves andcarbonbuild up afterashort
time.
Wipe up any spilled fuel and allow sufficient time for all the residue to completely
evaporate before attempting to start the engine.
YOUR RESPONSIBILITIES
This unit hasbeendesignedandthoroughly testedtohelp insurea longservice life.
ItIsYOUR RESPONSIBILITYtoperform the routinemaintenance necessary to keep
the engine and generator warranty in force. FAILURE to PERFORM ROUTINE
MAINTENANCE may result in an expensive and unnecessary PREMATURE NON-
WARRANTY FAILURE.
Please use the following maintenance chart as a guideline for your preventative
maintenance schedule.
Check
Oil level every five
(5) hours.
Fuel level daily.
Air cleaner weeklylmore often under dirty conditions.
Change
Oil after the first two
(2) hours and every 25 hours thereafter.
CleanlReplace
Unit-keep the unit clean and remove dirt, grease and debris from the air inlets on
the engine and generator.
Air cleaner yearly under normal conditions, more often under extremely dirty
conditions.
Spark plug periodically or once a year depending on usage.

LIMITED WARRANTY
ENERGX Corporation warrants for one year from date of shipment
that it will repair or replace at its option, for the original user, the
whole or any part of the product found upon examination, by
ENERGX at itsfactory at 225 South CordovaAvenue, Le Center, Min-
nesota, or by any factory-authorized service station, to be defec-
tive in material or workmanship under normal use and service.
For warranty service, returnthe product within one year from date
of shipment, transportation charges prepaid, to the
ENERGX fac-
tory or to your nearest factory-authorized service station.
There isnoother expresswarranty. To theextent permittedbylaw,
any and all warranties, including those of merchantability and
fitness for a particular purpose, are limitedto one year from date
of shipment, andliability for incidental or consequential damages
or expenses isexcluded. Some states do not allow limitations on
thedurationof an implied warranty, and some states do not allow
theexclusion orlimitationof incidentalorconsequentialdamages,
sothe above limitationorexclusion may notapply toyou. This war.
ranty gives you specific legal rights; you may have other rights
which vary from state to state.
ENERGX does not warrant engines or certain other component
parts of the product since such items are warranted by their
manufacturers.
ENERGX does not warrant alterations or repairs which were not
made by the
ENERGX factory or a factory-authorized service sta-
tion and which affect the stability or reliability of the product.
ENERGX does not warrant products which have been exposed to
misuse andlor negligence or have been involved in an accident.
ENERGX reserves the right to change or improve its products
without incurring any obligations to make such changes or im-
provements on products purchased previously.
60707-018 T91190
Prlnfed In U.S.A.
CORPORATION
225 SouthCordovaAvenue
Le Center; MN 56057 (6 12) 357-682 1