Engcon MIG2 CAN User manual
Installation instructions
MIG2 CAN
engcon for Doosan | 8001850, MIG2-299-MAP51-CAN-4R-13B-1NO-Doosan
Article 9000674 | Version 1.2
Installation instructions in English
Preface
Preface
Dear Customer,
Thank you for choosing a product from engcon.
engcon is the market leader in tiltrotators and tools for excavators. We represent
innovation, knowledge and experience, and we develop our products with a focus on the
customer's needs. Please visit our website for contact information and details about the
rest of our product range.
www.engcon.com
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Table of Contents
Table of Contents
1. Introduction
1.1. General............................................................................................................ 5
1.2. Scrapping and recycling.................................................................................. 5
1.3. Technical support and spare parts.................................................................. 5
1.4. Product approval............................................................................................. 6
1.4.1. Declaration of incorporation of partly completed machinery.................... 6
1.4.2. EU Declaration of Conformity.................................................................. 7
2. Safety
2.1. General............................................................................................................ 8
3. Delivery contents
3.1. 8001850 MIG2-299-MAP51-CAN-4R-13B-1NO-Doosan.................................9
4. Installation
4.1. Responsibility...................................................................................................10
4.2. Remove the original joystick........................................................................... 11
4.2.1. Measure the height of the original joystick.............................................. 11
4.2.2. Remove the original joystick....................................................................11
4.3. Installing the MIG2 CAN................................................................................. 12
4.3.1. Fitting the attachment bolt and lock nut...................................................12
4.3.2. Cable routing............................................................................................13
4.3.3. Attachment point...................................................................................... 13
4.3.4. Reinstallation............................................................................................14
4.3.5. Cover plate, hand rest............................................................................. 15
4.3.6. Attachment kit.......................................................................................... 16
4.3.7. Bellows washer standard.........................................................................16
4.4. Overview, MIG2 CAN...................................................................................... 17
4.4.1. Install the break-out cable 8001833........................................................ 18
4.5. Connect MIG2 CAN to cable 8001833............................................................18
4.6. Connect MIG2 CAN to the machine................................................................19
4.7. Decals..............................................................................................................20
4.7.1. Build your MIG2 decal............................................................................. 20
4.7.2. Apply decals.............................................................................................21
4.7.3. Cut away misleading information on the original decals.......................... 21
5. On completion
5.1. Document checks............................................................................................22
5.2. Documenting the installation........................................................................... 23
6. Glossary
6.1. Abbreviations................................................................................................... 24
7. Drawings and schematics
7.1. 8001359...........................................................................................................25
7.2. 8001833...........................................................................................................27
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1 Introduction
1. Introduction
1.1. General
These installation instructions contain important information about how your product
is assembled and installed. Before you begin to assemble and use the product, it is
important that you read and understand the contents of the installation instructions,
especially the sections describing safety.
In addition to these installation instructions, you must read and understand the applicable
safety information for the relevant base machine as well as any other equipment.
Information, images, illustrations and specifications are based on the product information
available at the time of printing the installation instructions. Images and illustrations in the
installation instructions are typical examples and are not intended to be exact depictions of
different parts of the product. We reserve the right to make changes without prior notice.
Always make sure you have the latest version of the installation instructions. You can find
the latest version by logging in to www.engcon.com.
1.2. Scrapping and recycling
engcon makes constant efforts to reduce its environmental impact. engcon's products
comprise at least 99 per cent recyclable material. All assembly and service work must
take place in compliance with legislation and ordinances governing the environment,
health and occupational safety. This refers to all work with residual materials including
handling, storage and processing. To prevent contamination of soil and water, spillages
must be avoided. Should a spillage occur, it must be dealt with.
Hazardous waste may only be disposed of by those authorised to do so. All waste
produced must be disposed of in compliance with applicable legislation and ordinances:
- Metal and plastics to be recycled.
- Hydraulic hoses are normally used for energy recovery (sort as hazardous waste).
- Oils and greases are normally used for energy recovery (sort as hazardous waste).
- Electronic components to be recycled for materials (sort as hazardous waste).
- Packaging to be sorted at source and recycled for materials.
- Paper to be sorted at source and recycled for materials.
If in doubt, contact the environmental manager at engcon.
1.3. Technical support and spare parts
Contact information for support and spare parts can be found at www.engcon.com.
5
1 Introduction
1.4. Product approval
1.4.1. Declaration of incorporation of partly completed machinery
Product: engcon DC3 controlsystem
Manufacturer: engcon Nordic AB - Industricentragatan 4, 833 93 Strömsund, Sweden
THE OBJECTS DESCRIBED ABOVE IS IN CONFORMITY ITH
Applied and fulfilled essential requirements of 2006/42/EC.
Annex I - Essential Health and Safety Requirements
1.1.1
1.2.2
1.5.1
1.7.3
3.3.2
1.1.2
1.2.3
1.7.1
1.7.4
3.3.3
1.2.1
1.2.4.1
1.7.2
3.3.1
3.3.5
Technical documentation, 2006/42/EC: Compiled in accordance with part B of Annex VII.
Other relevant EU Directives: Radio Equipment Directive (RED) 2014/53/EU
(Further specified in separate EU Declaration of Conformity)
THIS DECLARATION OF INCORPORATION IS ISSUED UNDER THE SOLE RESPONSIBILITY OF THE
MANUFACTURER
Undertaking to transmit: The manufacturer will in response to a reasoned request by the national
authorities, transmit relevant information on the partly completed machinery. This shall be done without
delay via email and prejudice to any intellectual property rights of the manufacturer of the partly completed
machinery.
Terms: The partly completed machinery must not be put into service until the final machinery into which it is to
be incorporated has been declared in conformity with the provisions of Directive 2006/42/EC.
PERSON AUTHORISED TO COMPILE THE RELEVANT TECHNICAL DOCUMENTATION
Peter Huczkowsky – Product owner, Kanslihusgränd 2, 831 32 Östersund,Sweden
SIGNED FOR AND ON BEHALF OF
Krister Blomgren – Signatory, engcon Nordic AB
Strömsund, 2023-04-26
6
1 Introduction
1.4.2. EU Declaration of Conformity
Product: engcon DC3 controlsystem
Manufacturer: engcon Nordic AB - Industricentragatan 4, 833 93 Strömsund, Sweden
THE OBJECT DESCRIBED ABOVE IS IN CONFORMITY ITH
Relevant EU harmonisation legislation: Radio Equipment Directive (RED) 2014/53/EU
Harmonised standards (RED)
Article 3.1 a (Electrical safety):
EN ISO 60204-1:2018
Article 3.1 b (EMC):
EN ISO 13766-1:2018, EN ISO 13766-2:2018
Article 3.2 (Radio):
ETSI EN 300 328 v 2.2.2
THIS DECLARATION OF CONFORMITY IS ISSUED UNDER THE SOLE RESPONSIBILITY OF THE
MANUFACTURER
Object of the declaration: The object is a control system aimed to control equipment attached to an
excavator, as well as the excavator itself. The declaration concerns the control system fitted to the excavator
and not any interchangeable equipment that may be installed to the excavator, such as a engcon tiltrotator.
The object has radio connection features for setting and calibration purposes.
SIGNED FOR AND ON BEHALF OF
Krister Blomgren – Signatory, engcon Nordic AB
Strömsund, 2023-04-26
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2 Safety
2. Safety
REMARKS
The stated safety information is independent of the base
machine and is directly concerned with the engcon DC2.
REMARKS
Other safety instructions can be found in the tiltrotator user
manual.
2.1. General
It is important that you read and understand all the warning texts before you begin
installing or using the product and any accessories supplied. The warning texts highlight
potential risks and how to avoid them. The following warning levels appear in these
installation instructions:
DANGER
Indicates that an accident will occur if the regulation is
not followed. Risk of personal injury or death.
WARNING
Indicates that an accident may occur if the regulation
is not followed. Risk of personal injury or death.
CAUTION
Indicates that an accident may occur if the regulation
is not followed. Risk of personal injury.
IMPORTANT
Indicates that an accident may occur if the regulation is
not followed. Risk of damage to property, process or the
surroundings.
REMARKS
Specifies additional information that may make performance or
understanding of specific operations easier.
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3 Delivery contents
3. Delivery contents
3.1. 8001850 MIG2-299-MAP51-CAN-4R-13B-1NO-Doosan
Part number
Designation
Quantity
8001313
GripMIG2-L-258-CAN-2R-7NO/NC-Doosan
1
8001314
GripMIG2-R-259-CAN-2R-1NO-6NO/NC-Doosan
1
8001833
Cable Breakout MIG2 CAN - Doosan
2
841161
Decal - Symbol sheet - MIG2
1
841868
Decal - MIG2 Empty
1
841869
Decal - MIG2
1
9000674
Installation instructions-MIG2 CAN-DC3-Doosan-8001850
1
9
4 Installation
4. Installation
It is important to check the necessary additional documentation before installation. At time
of delivery, your product and supplementary documentation are as far as possible adapted
to your base machine.
WARNING
If you have any doubts concerning the safety aspects
of your knowledge, the equipment or work, contact
a dealer or engcon Nordic AB. Incorrect installation
affect safety.
WARNING
Switch off power when working on the electrical
system and remove any live objects before starting
work Risk of personal injury.
IMPORTANT
Assembly and installation may only be carried out at a
workshop authorised by the manufacturer. Changes to the
assembly may not be carried out without the manufacturer’s
consent.
4.1. Responsibility
This installation kit is designed to be installed on machines specified by the kit and
installation instructions. The kit is designed to emulate a signal from a factory-installed
control device, control a valve connected in parallel or alternatively affect a valve already
installed on the machine.
In the event that the kit is a generic kit, the installer of the kit is responsible for ensuring
that the machine has maintained safety and that the machine kit when connected does not
change or otherwise affect the machine's procedure in the event of a fault.
The procedure for faults must be the same with the installation kit installed as for faults
on the original function or control unit. The procedure in the event of a fault is thus the
same, with or without the installation kit, and the installation kit thus has no additional
requirements for safety or hydraulic safety valve.
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4 Installation
4.2. Remove the original joystick
4.2.1. Measure the height of the original joystick
By measuring the height of the original grip you will know how high the MIG2 grips must
be when they are installed later.
4.2.2. Remove the original joystick
Remove the original grip including cabling.
Save the check nuts for transfer to the MIG2 assembly.
1
Position
Description
1
Lock nuts
11
4 Installation
4.3. Installing the MIG2 CAN
4.3.1. Fitting the attachment bolt and lock nut
Fit the lock nut from the original joystick and attachment bolts in the control valve where
the original joystick was previously installed.
REMARKS
It may be necessary to cut the attachment bolt to a suitable
length before installing as illustrated below.
1
2
Position
Description
1
Attachment bolt
2
Lock nuts
12
4 Installation
4.3.2. Cable routing
Wrap the cable one turn around the attachment bolt.
4.3.3. Attachment point
1. Undo the lock bolt located beneath the grip to expose the ball joint.
2. 5. Install the attachment bolt in the ball joint located in the grip.
3. 6. Adjust the incline and twist of the grip to your liking.
4. 7. Tighten the lock bolt to retain grip adjustment settings.
13
4 Installation
4.3.4. Reinstallation
1
2
Position
Description
1
Secure the cables to the attachment bolts using cable ties to minimise wear.
2
Continue running the cabling without exposing it to the risk of pinching or other
damage.
14
4 Installation
4.3.5. Cover plate, hand rest
12 3 4
Position
Part number
Description
1
841865
Hand rest, left
2
841892
Cover plate, hand rest, left
3
841893
Cover plate, hand rest, right
4
841866
Hand rest, right
15
4 Installation
4.3.6. Attachment kit
12
Position
Part number
Description
1
8000196
Attachment kit, MIG2, left
2
8000195
Attachment kit, MIG2, right
4.3.7. Bellows washer standard
1
Position
Part number
Description
1
1033831
Bellows washer
16
4 Installation
4.4. Overview, MIG2 CAN
Position
Part number
Description
1
8001313
Left MIG2 grip
2
M12, 5-pin, A-coded male
3
Deutsch, 2-pin female
4
8001314
Right MIG2 Grip
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4 Installation
4.4.1. Install the break-out cable 8001833
1. Disconnect the TILT ROTATOR CABIN 2 connectors on the machine’s factory-fitted
joystick cabling.
2. Connect the break-out cable between the disconnected connectors.
2
1
Position
Description
1
TILT ROTATOR CABIN 2
2
Cable Breakout MIG2 CAN - Doosan
4.5. Connect MIG2 CAN to cable 8001833
3
1
2
Position
Description
1
Cable Breakout MIG2 CAN - Doosan
2
M12 kabel från MIG2-handtag
18
4 Installation
Position
Description
3
MIG2 grip
4.6. Connect MIG2 CAN to the machine
12
3
Position
Description
1
Deutsch connector from the machine’s joystick cabling.
2
Deutsch connector from the MIG2 joystick
3
MIG2 grip
19
4 Installation
4.7. Decals
WARNING
Replace damaged or illegible signs and decals before
using the machine. Risk of personal injury and
damage to property.
WARNING
Check that the function decals correspond to the
machine functions before starting work. Risk of
personal injury.
4.7.1. Build your MIG2 decal
Use decal sheet 841161 to label the functions on the grip.
USER 1
12,3
Position
Part number
Description
1
841161
Decal - Symbol sheet - MIG2
2
841868
Decal - MIG2 Empty
3
841869
Decal MIG2
20
This manual suits for next models
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