Enviro Bistro 4500 C-10124 User manual

SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY. THIS MANUAL IS PRINTED ON RECYCLED PAPER.
BY: SHERWOOD INDUSTRIES LTD
OWNER’S MANUAL
PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
WHAT TO DO IF YOU SMELL GAS
• Open windows/extinguish any open ame.
• Do not try to light any appliance.
• Do not touch any electrical switch or use any phone in your building.
• Immediately call your gas supplier from a neighbour’s phone. Follow the
gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapours and liquids in the
vicinity of this or any other appliance.
A propane (LP) cylinder not connected for use shall not be stored in the vicinity
of this or any other appliance.
BISTRO 4500
NOTE: This appliance must not be used indoors.

2
Table of Contents
Safety Precautions.................................................................................................................3
Specications........................................................................................................................4
Dimensions...............................................................................................................4
Orice Sizes..............................................................................................................4
Clearances To Combustibles.......................................................................................4
Assembly Instructions............................................................................................................5
Tools Required...........................................................................................................5
Cart Components.......................................................................................................5
Engine Components...................................................................................................6
Side Burner Components (Optional)............................................................................7
Rotisserie Components (Optional)...............................................................................7
Casters and Wheels Installed Onto Cart Assembly........................................................8
Engine Installed Onto Cart Assembly...........................................................................9
Side Shelf And Utensil Rack Installed Onto Cart Assembly...........................................10
Side Burner Installed Onto Cart Assembly (Optional)..................................................11
Rotisserie Installed Onto Cart Assembly (Optional).....................................................12
Grill Removal...........................................................................................................12
Installing Propane Cylinder In Cabinet.......................................................................13
Hooking Up To Gas Supply.....................................................................................................14
Propane..................................................................................................................14
Natural Gas.............................................................................................................14
Operating Instructions..........................................................................................................15
Burner Flame Appearance and Adjustment.............................................................................16
Routine Maintenance and Inspection......................................................................................17
Cooking on Your Grill............................................................................................................20
Methods of Cooking.................................................................................................20
Preparing Food For The Bistro...................................................................................20
Grilling Tips.............................................................................................................20
Temperature Cooking Chart......................................................................................21
Troubleshooting.................................................................................................................23
Parts Diagram - Grill..............................................................................................................24
Parts Diagram - Hood............................................................................................................25
Parts Diagram - Cart..............................................................................................................26
Parts Diagram - Side Shelf & Burner........................................................................................27
Parts List.............................................................................................................................28
Warranty..............................................................................................................................29
Installation Data Sheet.........................................................................................................30

3
Safety Precautions
Please read these instructions before assembling or operating this outdoor cooking appliance.
The ENVIRO BISTRO is designed for outdoor use only.
The ENVIRO gas barbecue must be installed and operated in accordance with the installation requirements of your
local gas supply authority or the appropriate installation code in the area of installation. In the absence of local
codes, use either the National Fuel Gas code, ANSI Z223.1, or CAN/CGA-B149.1, National gas Code or CAN/CGA-
B149.2, Propane Gas Code.
If an external electrical source is utilized, this gas grill, when installed, must be electrically grounded in accordance
with the local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the
Canadian Electrical Code, CSA C22.1.
Keep electrical cord and the fuel source hose away from any heated areas.
This outdoor gas grill is not intended for use in or on recreational vehicles and or boats.
Operate this gas grill only in areas free of obstructions for combustion and ventilation air.
The exterior surfaces of this gas grill can become very hot when in use. Exercise caution. Use protective gloves
and/or pot holders.
DO NOT USE THIS APPLIANCE IN AN ENCLOSED AREA.
Examples of enclosed areas are garages, sheds or enclosed sundecks or any other enclosed areas. Do not use this
gas grill under overhead, unprotected combustible materials such as awnings or umbrellas.
KEEP CHILDREN AWAY.
Do not allow children to operate this appliance. Keep children and pets away from barbecue during use.
CHECK FOR GAS LEAKS.
Once the barbecue has been assembled and installed, make sure the gas knobs and valves are in the “OFF” position.
Turn gas “ON” at the source. Use a small brush to apply a warm soapy water solution to all gas connections (use a
half dish soap and half warm water). If a gas leak is present, bubbling will occur. Gas leaks can be repaired by using
an approved pipe thread sealant or approved Teon tape. The exible gas hose must be inspected before each use.
NEVER USE AN OPEN FLAME WHEN TESTING FOR LEAKS.
LPG GAS CYLINDER.
An approved 20 lb. gas cylinder is required for optimum performance and
convenience.
LPG gas cylinder is not provided with this appliance. When purchasing a
LPG cylinder, make sure the cylinder has a manual shut off valve and that
the cylinder has a collar to protect the manual shut off valve.
LPG gas cylinder must be constructed and marked in accordance with
specications of the U.S. Department of Transport (DOT). In Canada gas
cylinders must meet Canadian Transportation and Communications (CTC)
specications.
Lift the LPG cylinder by its collar, never from the valve.
NEVER CONNECT AN UNREGULATED LP GAS CYLINDER TO YOUR BARBECUE.
DO NOT SUBJECT LP GAS CYLINDERS TO EXCESSIVE HEAT.
WHEN THE APPLIANCE IS NOT IN USE, THE GAS SUPPLY SYSTEM MUST BE TURNED “OFF” AT THE
SOURCE.
KEEP APPLIANCE AWAY FROM ANY COMBUSTIBLE MATERIALS.
VISUALLY INSPECT THE RUBBER GAS HOSE AND CONNECTIONS AND BURNERS ON A REGULAR
BASIS TO ENSURE NO DAMAGE OR DETERIORATION IS PRESENT.
Manual shut-
off valve
Collar
Figure 1

4
Specifications
DIMENSIONS:
Width: 64 1/16 inches (162.7 cm)
Depth at bottom: 22 7/16 inches (56.9 cm)
Height to side shelf: 34 15/16 inches (88.7 cm)
Overall height: 49  inches (126.6 cm)






ORIFICE SIZES:
Bistro 4500 Main Rear Side
Natural Gas (NG) #51 DMS #46 DMS #51 DMS
Propane (LPG) #56 DMS #54 DMS #56 DMS
CLEARANCES TO COMBUSTIBLES:
DO NOT USE THIS APPLIANCE IN AN
ENCLOSED AREA, for example: Garages,
sheds or enclosed sundecks or any other
enclosed areas. Do not use this gas grill under
overhead, unprotected combustible materials
such as awnings or umbrellas.
KEEP THIS APPLIANCE FREE FROM
COMBUSTIBLE MATERIALS.
DO NOT OBSTRUCT THE FLOW OF
COMBUSTION AND VENTILATION AIR
KEEP THE VENTILATION OPENINGS AROUND
THE LPG GAS CYLINDER ENCLOSURE CLEAR
AND FREE OF DEBRIS
Rear to unit A: 16 Inches (40.6 cm)
Side to unit B: 8 Inches (20.3 cm)

Figure 2
Figure 3

5
Assembly Instructions
Your ENVIRO BISTRO will require some assembly. Please do not use a drill to modify any component, it is not
necessary. Inspect all components for damage before assembly begins. If damage is present, please contact
your local dealer or a courier company. Replace the damaged components with original manufacturer’s parts, no
substitutions will be permitted. Do not commence construction if components are damaged or missing.
The Cart assembly and Main Engine have been pre-assembled for convenience and ease of assembly.
TOOLS REQUIRED:
● ” socket or nut driver ● 5/32” Allen key (supplied) ● 7/16” wrench or adjustable wrench
●11/16” wrench or adjustable wrench ● ” wrench or adjustable wrench ● Hammer or mallet
CART COMPONENTS:
● Pre-assembled cart ● (2) Plated caster assemblies ● Aluminum axle and (2) end caps
● (2) Stainless steel axle mount ● (2) BBQ wheels ● (2) Shelf gussets
● Side shelf ● Side shelf top ● (30) ” x ” stainless steel bolts
● (30) ” stainless steel lock washers ● (20) ” stainless steel nuts ● 5/32” Allen key
Once the cart assembly has been removed from the
packaging, open the doors and remove all the objects
from inside of the cart. The cart will look similar to
Figure 4.
There should be a small box, a large box, the aluminum
axle and some packaging materials.
Side Shelf
Side Shelf Top
2 Shelf Gussets
The components shown in Figure
5 should be found in the larger
box.
Most of the stainless steel
components are covered with
plastic to prevent scratching the
unit during assembly. This can be
removed
Figure 5
Figure 4

6
2 BBQ wheels
2 plated caster
assemblies
2 stainless steel
axle mounts
The components shown in Figure 6 should be
found in the smaller box.
ENGINE COMPONENTS:
● Pre-assembled engine ● (3) Flame diffusers ● Warming Rack
● Metal Foil Container ● Utensil rack ● Owner’s manual
● Grill removal tool ● Warranty card ● Hose with pressure regulator
● (8) ” x ” stainless steel bolts ● (2) ” stainless steel nuts ● (8) ” stainless steel lock washers
Grill removal
tool
Warranty
card
Bag of hardware
Utensil rack
Hose with pressure
regulator
The components shown in Figure 8 should
be found in the manual bag found inside the
engine.
When the top of the shipping box has been removed and the lid
has been opened, it will look similar to Figure 7.
A metal foil container is taped to the warming rack and the
warming rack is taped to the windshield. All tape must be removed
from inside the engine before your Bistro 4500 is started for the
rst time. The three ame diffusers are stacked and the rest of
the components will be found in the manual bag.
Figure 6
Figure 7
Figure 8

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SIDE BURNER COMPONENTS (OPTIONAL):
Cast Side Burner
Grill
SideBurner
Side Burner
Porcelan
Diffuser Cap
Bag of
Hardware
Nutdriver
NG Orifice
● Pre-assembled side burner
● (2) Shelf gussets
● Cast side burner grill (2 pieces)
● Side burner porcelain diffuser cap
● NG Orice
● Nutdriver (used to change orice)
● (10) ” x ” stainless steel bolts
● (4) ” stainless steel nuts
● (10) ” stainless steel lock washers
Figure 9
ROTISSERIE COMPONENTS (OPTIONAL):
Figure 12
Figure 11Figure 10
● Rotisserie Motor
● Side mount bracket
● (4) Stainless steel thread rolling screws (one extra)
● Rotisserie rod (not shown)
● (2) Spit forks
● Spit bushing
● Counter weight assembly

8
CASTERS AND WHEELS INSTALLED ONTO CART ASSEMBLY:
When the cart cabinet has been emptied the wheels and casters can be installed. Leave the cart body upside down;
this will make installing the wheels and casters easier.
Components Required:
● Pre-assembled cart ● (2) Plated caster assemblies ● Aluminum axle and (2) end caps
● (2) Stainless steel axle mount ● (2) BBQ wheels ● (14) ” x ” stainless steel bolts
● (14) ” stainless steel lock washers ● (14) ” stainless steel nuts
The casters must be installed on the bottom
left side of the cart body. Each caster requires
four (4) bolts, four (4) lock washers, and
four (4) nuts. Put the casters in place (see
Figure 13 & 14) and slide the bolts through
the holes in the caster brackets into the
holes in the bottom of the cart body. Open
cabinet doors and place a lock washer and a
nut onto each bolt. Using a ” socket or nut
driver and a 5/32” Allen key, tighten all the
nuts and bolts.
The axel mounts must be installed on the
right side of the cart body. Each axel mount
requires three (3) bolts, three (3) lock
washers, and three (3) nuts. Put the axel
mounts in place with the holes for the axel
closest to the bottom of the cart body (see
Figure 13 & 15). Slide the bolts through the
holes in the mount into the holes in the side
of the cart body. Place a lock washer and a
nut onto each bolt. Using a ” socket or nut
driver and a 5/32” Allen key tighten all the
nuts and bolts.
Before the wheels can be installed they must
be partially assembled. Press one wheel onto
Figure 13
Figure 14
Figure 15 Figure 16
an end of the axel so that approximately ” (1 cm) of the axel is out past the wheel. The side with the webbing on it
is to face out. A hammer or mallet may be needed to help put the wheels on the axel. Press an end cap all the way
onto the end of the axel with the wheel on it; ensure the wheel is butted up against the end cap (see Figure 16).
Slide the axel through the holes in both axel mounts; it may be a tight t so turn the axel while pressing it through
the holes. Press the other wheel, then the end cap, onto the free end of the axel.

ENGINE INSTALLED ONTO CART ASSEMBLY:
Components Required:
● Rolling cart ● Pre-assembled engine ● (4) ” x ” stainless steel bolts
● (4) ” stainless steel lock washers ● Metal Foil Container ● Drip tray
WARNING: Two (2) people are required to lift the engine onto the cart safely.
Empty all the components (frame deectors, manual bag, and warming tray) from inside the engine to make it
lighter to lift. Turn the cart body right side up. Using two (2) people, lift the engine onto the cart. Take care to line
up the manifold tting on the bottom of the engine with its corresponding cut away on the top of the cart. Refer
to Figure 17.
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   
 
   
    
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Figure 17
Attach the engine to the cart with four (4) bolts and four lock-washers. The bolts go from inside the cart through
the top of the cart into pre-threaded inserts already installed in the bottom of the engine. Using a 5/32” Allen key
tighten all four (4) bolts.
The metal foil container can be installed at any stage but is pointed out in this step to provide clarity on the location
for installation. If installing at a later time, open cabinet and slide container into place.
9

10
SIDE SHELF AND UTENSIL RACK INSTALLED ONTO CART ASSEMBLY:
Components Required:
● Rolling cart with engine ● (2) Shelf gussets ● Side shelf
● (12) ” x ” stainless steel bolts ● (12) ” stainless steel lock washers ● (6) ” stainless steel nuts
● Utensil rack ● Side shelf top or corian cutting board
Figure 18
The side shelf can be installed on either side but if a side burn is to be installed as well, the side shelf must be
installed on the left side (see Figure 18).
1. Attach the two (2) shelf gussets (formed edges pointing in) onto the front and rear of the left side panel, using
four (4) bolts and four (4) lock-washers, through the inside of the side shelf into pre-threaded inserts already
installed in the side of the cart.
2. Place the side shelf on the shelf gussets and install four (4) bolts, four (4) lock-washers, and four (4) nuts through
the holes in the bottom of the side shelf and the corresponding hole at the top of the shelf gussets. DO NOT
TIGHTEN THESE BOLTS ENTIRELY, THIS WILL HELP WITH ALIGNMENT FOR NEXT STEP.
3. Install two (2) bolts and two (2) lock-washers through the side of the side shelf into the pre-threaded inserts
already installed in the side of the engine assembly.
4. The utensil rack can be installed on the side of the side shelf or directly onto the side of the engine. If it is to
be installed onto the side shelf, place the two (2) bolts through the holes on each end of the utensil rack then
through the side of the side shelf. Use two (2) lock-washers and two (2) nuts to hold the bolts in place.
5. Using a ” socket or nut driver and a 5/32” Allen key tighten all the fasteners.