ersel Alcor User manual

INSTALLATION MANUAL
iRead carefully and store this document in a
safe place 2195
Alcor Fireplace

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EN
CONTENTS
1. INTRODUCTION
2. CE DECLARATION
3. GÜVENLİK
3.1. General ..........................................................................................................................3
3.2. Regulations ....................................................................................................................3
3.3. Precautions / Safety Instructions During Installation......................................................4
4. REMOVING THE PACKAGING
5. INSTALLATION
5.1. Type of Gas....................................................................................................................5
5.1.1. Reconstruction to Different Type of Gas .................................................................5
5.2. Connection.....................................................................................................................5
5.2.1. Gas Connectionı .....................................................................................................5
5.2.2. Electricity Connection .............................................................................................5
5.3. Placing The Appliance ...................................................................................................5
5.4. Flue gas discharge / combustion air supply system in appliances with closed
combustion................................................................................................................................6
5.4.1. General ...................................................................................................................6
5.4.2. Construction of the concentric system....................................................................6
5.4.3. Placing the Concentric System...............................................................................6
5.4.4. Connection to an existing chimney .........................................................................7
5.5. Additional Instructions ....................................................................................................7
5.5.1. Placing The Appliance ............................................................................................7
5.5.2. Gas Connection ......................................................................................................8
5.5.3. Placing The Receiver..............................................................................................8
5.6. Glass Pane ....................................................................................................................8
5.6.1. Removing The Glass Pane.....................................................................................8
5.6.2. Placing the glass pane............................................................................................8
5.7. Setting The Appliance ....................................................................................................8
5.7.1. Restrictor Slide .......................................................................................................8
5.8. Placing The Wood Set ...................................................................................................9
5.8.1. Wood Set ................................................................................................................9
6. CONTROL
6.1. Connecting The Receiver ............................................................................................10
6.1.1. Placing / Replacing The Receiver's Batteries.......................................................10
5.9. Mantelpiece..................................................................................................................10
5.9.1. Placing The Mantelpiece ......................................................................................10
5.9.2. Removing The Mantelpiece ..................................................................................10
7. FINAL INSPECTION
7.1. Gastightness ................................................................................................................11
7.2. Gas Pressure/Line-Pressure........................................................................................11
7.3. Ignition Pilot and Main Burner ......................................................................................11
7.3.1. First Ignition Of The Appliance After Installation or Adjustments ..........................11
6.2. Setting The Communication Code ...............................................................................11
7.3.2. Main Burner ..........................................................................................................12
7.4. Flame Picture...............................................................................................................12
8. MAINTENANCE
9. DELIVERY

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10. MALFUNCTIONS
APPENDIX 1. DIAGNOSIS OF MALFUNCTIONS
APPENDIX 2. TABLES
Table 1. Parts Included With The Delivery ..........................................................................16
Table 2. Technical Data .......................................................................................................16
Table 3. Line-pressure when using G31 .............................................................................16
Table 4. Conditions for setting the appliance ......................................................................16
Table 5. Chimney Calculation Values..................................................................................17
Table 6. Determining permissibility concentric systemwith roof terminal ............................17
Table 7.Conditions for the adjustment of the appliance with a roof terminal.......................18
APPENDIX 3. FIGURES

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EN
1. INTRODUCTION
2. CE DECLARATION
3. GÜVENLİK
ERSEL®, a manufacturer of gas-fired heating appliances, built in products, develops and produces
products that comply with the highest quality, performance and safety requirements. This appliance has
a CE label, which means that it complies with the essential requirements of the European gas appliance
directive. The appliance is supplied with an installation manual and a user manual. Installation and
maintenance of the appliance should be performed by a professional certified expert with proven
knowledge and demonstrable competence in this field. A professional expert takes all technical aspects
such as heat output and gas connection into account.The installation manual will give you the
information you need to install the appliance in such a way that it will operate properly and safely. If the
installation instruction is not clear, national/local regulations must be observed.
This manual discusses the installation of the appliance and the regulations that apply to the installation.
In addition, you will find the appliance’s technical data as well as information on maintenance, possible
malfunctions that might occur and what may cause them.
The figures can be found at the back of this booklet, in the appendix.
Please, read and use this installation manual carefully and completely, prior to installing this appliance. If
you use the ERSEL® products, you must carefully and fully read and use the accompanying installation
manual as well, prior to its installation.
The following symbols are used in the manual to indicate important information:
Work to be performed
Suggestions and recommendations
You will need these instructions to prevent problems that might occur during installation and/or use.
You need these instructions to prevent fire, personal injury or other serious damages.
After delivery, you should give the manuals to the user.
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Tip:
ERSEL declares that company internal measures guarantee that appliances produced by ERSEL meet the
essential requirements and guidelines of the regulation concerning gas-fired appliances and the
accompanying standards. This declaration loses its validity If changes are made to the appliance without
written permission from ERSEL. The instructions in the manuals must also be observed at all times.
PRODUCT DETAILS
Manufacturer : ERSEL ISITMA ENERJİ SİSTEMLERİ VE EKİP. EV VE BÜRO GER. TİC. SAN.
LTD. ŞTİ
Address : ORGANİZE SAN. BÖL. 20.CD NO: 66 KAYSERİ / TÜRKİYE
Type : Gas-Fired Heating Appliance
Brand Name : Fujiyama / Ersel
Model : ALCOR - ALCOR A
Regulations and Standarts : 2016/426/AT (TSE EN 613 - TSE EN 613/A1)
3.1. General
Please observe the generally applicable regulations and precautions/safety instruction in this manual.
3.2. Regulations
Please install the appliance in accordance with the applicable national, local and constructional
(installation) regulations.

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3.3. Precautions / Safety Instructions During Installation
Carefully observe the following precautions/safety regulations:
�You should only install and maintain the appliance If you are a certified and competent installer in the
field of gas-fired heating.
�Do not make any changes to the appliance.
�If you are installing an appliance with a closed combustion: only use the concentric systems supplied
by ERSEL®.
�If you are installing a free-standing appliance:
• place the appliance away from the back wall by the minimum distance stated further down in the
text;
• make sure you observe the minimum distance in relation to the side wall(s) and the space above
the appliance (see Appendix 3, fig. 2).
�Do not cover the appliance and/or do not wrap it in an insulation blanket or any other material.
�Unless stated otherwise: make sure that combustible objects and/or materials have a distance from
the appliance of at least 500 mm.
�Only use the accompanying wood/pebble set and place it exactly as described.
�The space surrounding the pilot burner or ionisation pins must remain free.
�Make sure there is no dirt in gas pipes and connections.
�Place a gas tap in accordance with applicable regulations.
�Prior to putting into operation, check the complete installation for gastightness.
�If your appliance is provided with explosion hatches on its top, you must make sure that they cannot
be blocked and check whether they fit well onto the sealing surface, prior to building in the appliance.
�Do not ignite the appliance before the gas and discharge connections have been fully installed, first
observe the procedure described in chapter 7.
�Replace broken or torn glass panes.
The appliance was designed for atmospheric and heating purposes. This means that all visible surfaces,
including the glass pane, can become hotter than 100C°. It is recommended to always place a protective
grating in front of the appliance when there are children, elderly people or handicapped persons in the
same room as the appliance. If it is possible that vulnerable people are regularly present in the room
with no supervision, a fixed guard should be mounted around the appliance.
In case of broken or torn glass panes, the application may not be used.
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4. REMOVING THE PACKAGING
Note the following items when removing the packaging:
Remove all packaging materials.
Remove all supplied components in, on and/or at the appliance.
Check the appliance and accessories for damages (during transport).
If necessary, contact your supplier.
Never install an appliance that is damaged !
Remove any screws that are used to fix the appliance to a platform or pallet.
The glass pane(s) is/are made of a ceramic material. Very small irregularities in the glass pane(s) cannot
be avoided, but are within the required quality standards.
The wood set(s) is/are made of a ceramic material. Be careful when you're setting or removing. It is
fragile like as a glass.
Keep plastic bags away from children.
In Appendix 2, Table 1 you can see which parts you should have after removing the packaging.
�Contact your supplier If you do not have all the parts after you finished removing the packaging.
�Dispose of packaging in accordance with local regulations.
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5. INSTALLATION
Read this manual carefully to ensure the proper and safe installation of the appliance.
Install the appliance in the order described in this chapter.
�Please install the appliance in accordance with the applicable national, local and constructional
(installation) regulations.
�Observe the regulations/instructions in this manual.
5.1. Type of Gas
The data plate indicates for which type of gas, gas pressure and for which country this appliance is
intended.
The data plate can be found on the appliance or can be attached to a chain to which it should remain
attached.
Check whether the appliance is suitable for the type of gas and the gas pressure used at the location.
5.1.1. Reconstruction to Different Type of Gas
If you want to convert this appliance into a different type of gas, please contact ERSEL®'s service
department and ask what is possible. Reconstructions should only be performed by authorized gas
installers.
5.2. Connection
5.2.1. Gas Connectionı
Place a gas tap in the gas pipe in accordance with the applicable regulations.
• Make sure there is no dirt in the gas pipes and connections.
• No soldering may take place at the flexible gas hose(s), as this could cause leaks.
• The following requirements apply to the gas connection:
• Use a gas pipe with the correct dimensions, so that no pressure loss can occur;
• The gas tap must be approved (in the EU this will be the CE mark);
• You should always be able to reach the gas tap.
5.2.2. Electricity Connection
Place this electrical connection away from the appliance, as low as possible in the chmney breast.
This has to do with the temperature development in the chimney breast.
If possible, place the receiver after any building work has been completed.
If this is not possible:
Protect the receiver against dust and moisture created during the building process!
5.3. Placing The Appliance
• Unless stated otherwise: always place the appliance with a minimum distance of 500 mm from
combustible objects or materials;
• Place the discharge pipes in such a way that situations with risk of fire can never occur;
• Always place the appliance in front of a wall of non combustible and heat-resistant material;
• Always maintain a minimum distance between appliance and back wall, if indicated in the
dimensional drawing (Appendix 3, fig. 2);
• Take sufficient measures to prevent high temperatures of a possible wall behind the chimney breast,
including the materials and/or objects that are behind the wall;
• Do not cover the appliance and/or do not wrap it in an insulation blanket or any other material;
• Make sure that the appliance to be installed has a stable position. Attach the appliance, if applicable,
to the wall using the wall brackets and/or fasten the extending legs with self-tapping screws.
When installing an appliance that has to be built in, take the following into account:
The minimum construction dimensions according to Appendix 3, fig. 1 and 2.
�Provide a gas connection at the location. For details (see section 5.2).
�Make a passage for the flue gas discharge system or the concentric system with the following
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diameters; for details, see section 5.6/5.7:
• the pipe diameter +10 mm for a passage through non combustible material;
• the pipe diameter +100 mm for a passage through combustible material.
5.4. Flue gas discharge / combustion air supply system in appliances with closed combustion
5.4.1. General
The appliance's type of discharge system is stated in Appendix 2, Table 2.
The appliance will be connected to a combined flue gas discharge / combustion air supply system,
hereafter to be referred to as the concentric system.
The passage to the outside can be made with both a wall terminal and roof terminal. If necessary, you
can also use an existing chimney
• Only use the concentric system supplied by ERSEL® This system has been tested in combination with
the appliance. ERSEL® can not guarantee a proper and safe operation of other systems and does not
accept any responsibility or liability for this;
• For connecting to an existing chimney you should only use the chimney kit supplied by ERSEL®.
5.4.2. Construction of the concentric system
Depending on the construction of the concentric system, the appliance will have to be further adjusted
with possibly a restrictor slide or air inlet guide. See Tables 4 and 7 for determining the correct
adjustment and section 'Adjustment of the appliance' for the method of working.
The concentric system with wall or roof terminal has to comply with the following conditions:
• In appendix 2, table 4 or 6 you can find whether a concentric pipe should be connected and what the
minimum vertical length would have to be.
• Determine the permissibility of the required discharge.
• When using a wall terminal, the following applies:
• The total vertical pipe length, when using a wall terminal, may have a maximum length that you can
find in Appendix 2, Table 4.
• The minimum vertical pipe length, when using a wall terminal, can be found in appendix 2, table 4.
• The total horizontal pipe length, when using a wall terminal, may have a maximum length that you
can find in Appendix 2, Table 4.
Tip: In the horizontal section, 1 bend of 90° may be included. This bend counts for 2 metres. This
means that the maximum allowed length is reduced by 2 metres. A 45° bend counts for 1 metre.
When using a roof terminal, the following applies:
The construction of the chosen system, when using a roof terminal, must be permissible according to
Appendix 2, Table 6. (See the method of working described below)
The working method below indicates how the permissibility is determined of a concentric system when
using a roof terminal.
1. Count the number of 45° and 90° bends required
2. Count the total number of whole metres of horizontal pipe length;
3. Count the total number of metres of vertical and/or sloping pipe length (roof terminal excluded).
4. In the first 2 columns of Table 6, look for the number of bends required and the total horizontal pipe
length.
5. In the top row of Table 6, look for the required total vertical and/or sloping pipe length.
6. Use Table 7 to determine how the appliance should be adjusted
5.4.3. Placing the Concentric System
• Maintain a distance of at least 50 mm between the outside of the concentric system and the walls
and /or ceiling. If the system is built in (for instance) a cove, it should be made with non combustible
material all around it;
• Use heat-resistant insulation material when passing through combustible material;
• The rosette of the wall terminal is too small to seal the opening when passing through combustible
material. That is why you should first apply a sufficiently large heat-resistant intermediate sheet to the
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wall. Then, the rosette is mounted on the intermediate sheet.
The roof terminal can end in a sloping and a flat roof.
The roof terminal can be supplied with a glue plate for a flat roof or with a universally adaptable tile for a
sloping roof.
Some heat-resistant insulation materials contain volatile components that will spread an unpleasant
smell during a longer period; these are not suitable.
Place the concentric system as follows:
�Build the system up from (the flue spigot of) the appliance.
�Connect the concentric pipe pieces and, if necessary, the bend(s).
�On each connection, apply a clip binding with silicon sealing ring.
�Use a self-tapping screw to fix the clip binding to the pipe on locations that cannot be reached after
installation.
�Attach the concentric system with sufficient fastening brackets, so that the weight is not resting on
the appliance. Observe the following;
• Place the first fastening bracket 0.5 metre from the appliance, at the most.
• Place a fastening bracket maximum 0.1 metre from each bend, if the bends are more than 0.25 metre
away from each other. If two bends are closer to one another than 0.25 metre, 1 fastening bracket
between these bends will be sufficient.
• At least every 1 metre, place a fastening bracket at slanted and horizontal sections.
• At least every 2 metres, place a fastening bracket at vertical sections.
�Fasten a roof terminal with anchor cables, if it protrudes more than 1,5 metres above the terminal.
�Attach the wall terminal from the outside by means of four screws.
5.4.4. Connection to an existing chimney
It is possible to connect the appliance to an existing chimney.
A flexible SS pipe is placed in the chimney with a fitting diameter at the flue gas discharge pipe, for the
discharge of flue gas. The surrounding space is used to supply combustion air.
The following requirements apply when connecting to an existing chimney:
• only allowed when used in combination with the special ERSEL®
• chimney kit. The installation regulation is also supplied;
• the internal dimensions should be at least 150 x 150 mm;
• the vertical length has a maximum of 12 metres;
• the total horizontal pipe length may have a maximum length that you can find in Appendix 2, Table 4;
• the existing chimney has to be clean;
• the existing chimney has to be tight.
For adjusting the appliance, the same conditions/instructions apply as for the concentric system
described above.
5.5. Additional Instructions
Tip: It will be easier to reach the gas control, if you remove the mantelpiece.
5.5.1. Placing The Appliance
The temperature of the wall behind the appliance may rise up to 60°C. This should be taken into account
when selecting the wall and wall covering.
• A minimum free space of 100 mm space should be maintained below the appliance.
• At both sides and above the appliance, a free space of at least 500 mm should be maintained (see
Appendix 3, fig. 2.).
When placing the appliance, take the following aspects into account:
�Firmly attach the wall plate (B) to a solid non combustible wall using four bolts (see Appendix 3, fig.
3);
�The wall plate (B) must be level.
�Carefully suspend the appliance (T) from the wall plate (B) (see Appendix 3, fig. 4).
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5.5.2. Gas Connection
�Provide a gas connection (G3/8”) on the correct location.
�Make sure there is no dirt in gas pipes and connections;
• Connect the gas pipe to the gas tap.
• Bleed the gas pipe.
5.5.3. Placing The Receiver
The appliance is equipped with an electronic ignition through the remote control. The receiver must be
placed in the appliance. Follow the procedure described below:
�Place the receiver in the receiver tray (see Appendix 3, fig. 5).
�Connect the receiver to the appliance according to the instructions in section 6.1.
5.6. Glass Pane
• Avoid damages when removing/placing the glass pane.
• Avoid/remove fingerprints on the glass pane, as they will burn into the glass.
5.6.1. Removing The Glass Pane
For removing the glass pane, you must observe the following steps:
�Remove the mantelpiece as indicated in section 5.9.
�Fully remove the 4 self-tapping screws from the clamp strip and remove the clamp strip (see
Appendix 3, fig. 6).
Hold the glass pane to prevent it from falling out.
�Now carefully remove the glass pane by tilting the top a little forward and lifting out the glass pane.
Make sure the sealing tape at the edges of the glass pane is not damaged during removal.
5.6.2. Placing the glass pane
Placing the glass pane will take place in reverse order of removing the glass pane, as described above.
• Avoid/remove fingerprints on the glass pane, as they will burn into the glass.
• The bolts and nuts should not be over-tightened, since otherwise they could break or strip the thread:
• Check whether the sealing tape is located neatly along the edge of the glass pane.
When placing back the glass pane, take the following instructions into account:
�Slowly slide down the glass pane in its position and allow the glass pane to rest on the lower strip.
�Make sure the glass pane is placed exactly in the middle of the appliance and neatly connects to the
side panes.
• Continue to stop the glass pane in the middle, so it does not fall back.
• Place the glass pane with the logo at the bottom right.
Make sure the front glass pane makes full contact with the side pane (there may be no opening between
the side pane and front pane).
If the front and side glass panes do not connect:
�Loosen the self-tapping screws and nuts of the side pane clamp strips by a few turns.
�Slide the side pane tightly against the front pane.
Make sure there is no sealing tape between the front and side panes (where the panes connect).
�Tighten the self-tapping screws and nuts of the clamp strips.
5.7. Setting The Appliance
The appliance has to be set in such a way that it works correctly with the used concentric system. For
that purpose, a restrictor slide is placed and/or an air inlet guide is removed. The conditions for
application with wall terminal and roof terminal are stated in appendix 2, tables 4, 6 and 7
5.7.1. Restrictor Slide
Tip: The restrictor slide (R) must be adjusted to the right position.
Aşağıdaki prosedürleri izleyin:
Proceed as follows:
�Remove the glass pane as described in section 5.6.1
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The restrictor slide should be placed in the correct manner. Therefore, accurately observe the
instructions in Appendix 3, fig. 8.
�Loosen the 2 self-tapping screws by a few turns, but not fully.
�Adjust the position of the restrictor in accordance with tables 4, 6 and 7.
�In the restrictor slide, 4 of the 5 possible positions are indicated by means of 4 cut out letters. B, C
and D correspond with the letters in table 5, the O is indicated in table 4.
�Make sure that the point of the triangle belonging to the position that you want and the centre of
the self-tapping screw are exactly aligned.
At restriction D, the restrictor slide should be placed fully towards the front.
�Now tighten the 2 self-tapping screws.
At position A, the restrictor slide should be fully removed from the combustion chamber. Proceed as
follows:
�Remove the 2 self-tapping screws of the restrictor slide from the combustion chamber (see appendix
3, fig. 8);
�Remove the restrictor slide (R);
�Screw back the self-tapping screws in the combustion chamber;
• The self-tapping screws of the restrictor slide must have been screwed back in the combustion
chamber.
• Do not throw away the restrictor slide, you may need it in the future.
�Place back the glass pane, as described in section 5.6.2.
Tip: If you are installing an appliance, whereby a wood set has to be placed, do not yet place back the
glass pane.
5.8. Placing The Wood Set
The appliance is supplied with a wood set.
Strictly observe the following instructions to prevent unsafe situations:
• only ever use the supplied wood set;
• place the wood set exactly as described;
• make sure the pilot burner and the surrounding space remain free (see Appendix 3, fig. 11);
• make sure the slot between and around the burners remains free;
• make sure that the vermiculite’s fine dust does not get on the burners.
5.8.1. Wood Set
The wood set consists of vermiculite (see Appendix 3, fig. 12), chips (see Appendix 3, fig. 13, glow
material (see Appendix 3, fig. 19) and a number of logs.
�Fill the burners with vermiculite; spread the vermiculite evenly (see appendix 3, fig. 16). The
vermiculite may not get higher than the edge of the burners.
• but the burner decks have to remain fully covered with vermiculite in order to prevent reduction of
the burner's life span.
• You can influence the flame picture by moving the vermiculite,
�The woods are defined between A and D (see Appendix 3, fig. 15).
Tip: Use the burn stains on the logs for identification.
�Place the woods carefully. (see. Appendix 3, fig. 16/17/18/19);
�Fill the vermiculite tray with chips; spread the chips evenly ( see Appendix 3, fig. 20).
Do not place chips over the slot, around the burner.
�If required, spread the glow material over the burner.
Tip: Fasten the glow material under the logs
The logs should not completely cover the burner pattern, because:
• the main burners will not ignite properly; which could result in unsafe situations;
• the appliance will become filthy more quickly, as a result of soot;
• the flame picture will be affected.
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6. CONTROL
The appliance is supplied with a wireless remote control.
Controlling the flame height, igniting and switching off take place through a remote control controlling a
receiver. In the User Manual describes the operation of the appliance and how you should use the
remote control.
Do not ignite the appliance before the gas and discharge connections have been fully installed, first
observe the procedure described in chapter 7.3.
6.1. Connecting The Receiver
The receiver should be connected to the appliance, before the batteries are installed.
�Connect the receiver according to Appendix 3, fig. 20.
�Bend the antenna (N) out of the clips and place it erect (Appendix 3, fig. 21).
Tip: The plugs have different sizes that correspond with the connectors.
• The size of the eye corresponds with the size of the screw;
• The colours of eye and screw correspond as well.
• Place the batteries as described below.
• Do not place the ignition cable over and/or along metal, stone or concrete parts: this will weaken the
spark. Make sure the cable is hanging freely.
• Keep the ignition cable at least 10 cm away from the antenna, in order to avoid damaging the
receiver.
• Avoid formation of dust on or in the receiver: cover it when performing work.
• Place the receiver in its intended holder under the appliance or in the control hatch according to
Appendix 3 fig. 1.
6.1.1. Placing / Replacing The Receiver's Batteries
Follow the procedure below when placing the batteries:
�Pick up the receiver and slide off the cover.
�Place or remove the 4 penlite (AA type) batteries.
• Use alkaline batteries; rechargable batteries are not allowed.
• Batteries are regarded as "small chemical waste" and may therefore not be disposed with the
household rubbish.
• Observe the "+" and "-" poles of the batteries and the receiver;
�Slide back the cover.
5.9. Mantelpiece
Proceed carefully and observe the instructions in order to prevent damage to the mantelpiece and/or
other parts.
5.9.1. Placing The Mantelpiece
The mantelpiece consists of two parts, the mantelpiece (K) and the cover plate (J).
When mounting the mantelpiece, proceed as follows:
�Hold the mantelpiece (K) straight in front of the appliance (see Appendix 3, fig. 9).
�Now carefully slide the mantelpiece over the appliance.
Make sure you make no contact with the glass, in order to prevent scratches.
�Hook the mantelpiece behind the top edge of the wall plate (B).
�Now place the cover plate (J) on the mantelpiece (see Appendix 3, fig. 10).
5.9.2. Removing The Mantelpiece
Removing the mantelpiece will take place in reverse order of the placement described above.
• Proceed carefully and observe the instructions in order to prevent damage to the mantelpiece and/or
other parts.
• Make sure you make no contact with the glass, in order to prevent scratches.

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7. FINAL INSPECTION
In order to check whether the appliance is working properly and safely, you must perform the following
inspections before the appliance is used.
7.1. Gastightness
All connections must be gastight. Check the connections for gastightness.
The gas control can be subjected to a maximum pressure of 50 mbar.
7.2. Gas Pressure/Line-Pressure
The burner pressure is set at the factory; see data plate.
The line-pressure in house installations must be checked, because it can be wrong.
�Check the line-pressure; see Appendix 3, fig. 24 for the measuring nipple on the gas control.
�Contact the gas company if the line-pressure is not correct.
7.3. Ignition Pilot and Main Burner
For igniting the pilot and main burner, see the User Manual.
7.3.1. First Ignition Of The Appliance After Installation or Adjustments
After installation, or after work has been performed, you should ignite the appliance for the first time
without the glass window. If necessary, bleed the gas pipe.
Follow the procedure described below:
�If required, remove the glass window.
�Start the ignition procedure according to chapter 4 in the User Manual.
�If the pilot flame does not ignite:
• repeat the ignition procedure until the pilot burner ignites;
• consult the malfunction search diagram (Appendix 1) if this does not happen after a few
attempts.
�After igniting the pilot flame, the main burner will ignite during the ignition procedure.
�Check whether the main burner continues to burn.
�If the main burner does not continue to burn.
• repeat the ignition procedure until the main burner continues to burn
• consult the malfunction search diagram (Appendix 1) if this does not happen after a few
attempts.
�Switch off the appliance.
�Clean the glass pane before using it for the first time, as described in the user manual.
�Then mount the glass pane as described from section 5.6.
�Repeat the ignition procedure a few times and perform the checks described in chapter 7.3.2.
�From now on, the pilot flame should ignite smoothly.
�Clean the glass pane after burning for the first time, as described in the user manual.
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�Place back the receiver.
6.2. Setting The Communication Code
Prior to putting the application into operation, a communication code must be set between the remote
control and the receiver. If the receiver or the remote control are replaced, a new code will have to be
set. Follow the procedure described below:
�If necessary, place the batteries in the receiver's battery holder; see section 6.1.1.
�If necessary, place the 2 penlite (AAA type) in the remote controle; see User Manual.
�Hold down the reset button on the receiver, until you hear two consecutive sound signals (see
Appendix 3, fig. 22).
�After the second, longer signal, let go of the reset button.
�Press the '(-) low' button on the remote control for 20 seconds, until you hear two short sound
signals. This is the confirmation of a good communication.

- 12 - EN
• !Caution • During the ignition process, you are not allowed to operate control button B on the gas
control manually.
• • Always wait 5 minutes after the pilot flame has gone out, before you re-ignite the appliance.
• • You are not allowed to turn the pilot flame lower by using the settings on the gas control.
7.3.2. Main Burner
• The pilot burner should ignite the main burner within a couple of seconds, and without popping.
• The main burner(s) must cross the full burner smoothly and without popping and continue to burn.
�Check operation of the main burner from a cold condition (pilot flame off).
�After opening the gas valve, the main burner should burn within a few seconds.
Tip: When the gas valve is opened, the motor will start to run; this is audible.
The flame picture and a good flame transfer can only be properly judged if the glass window is installed.
Use the malfunction search diagram (Appendix 1) if the ignition of the main burner does not comply
with the abovementioned requirements.
7.4. Flame Picture
The flame picture can only really be assessed when the appliance has been burning for several hours.
Volatile components from paint, materials, etc., which evaporate in the first hours, will affect the flame
picture.
If the chimney breast has been made of stone-like materials or has a plaster finish, the appliance may
only be put into operation 6 weeks after the chimney breast has been placed, in order to prevent
shrinkage cracks.
�Check whether the flame picture is acceptable.
�Consult the malfunction search diagram (Appendix 1) if the flame picture is not acceptable.
!
!
8. MAINTENANCE
The appliance must be inspected once per year by a skilled installer in the field of gas-fired heating, and
repaired if necessary.
Check at least whether the appliance is working properly and safely.
• Always close the gas tap during maintenance work;
• Check the gastightness after repair;
• After replacing thermocouple 1 you should first tighten the gland nut by hand and then give it
another quarter turn with a suitable spanner;
• You are not allowed to turn the pilot flame lower by using the settings on the gas control.
• Absolutely do not clean the concentric system (internally) with a steel brush or metal sponge, for
example. This will damage the oxide skin and could lead to leaks in the system as a result of pitting
corrosion.
�If required, clean the following components:
• the pilot burner (malfunction search diagram, Appendix 1);
• the space surrounding the pilot burner;
• the glass pane(s).
Only clean a glass pane once it has reached room temperature.
• Avoid damage to the glass pane(s).
• Avoid/remove fingerprints on the glass pane(s), as they will burn into the glass.
• Clean the glass pane(s) as described in the user manual.
• Regularly remove accumulated dirt, as it can burn into the glass.
• Do not use the appliance when a glass pane is broken and/or cracked, until it has been replaced as
described from section 5.9.
If necessary, replace the wood or pebble set correctly; as described from section 5.9.
�Inspect the flue gas discharge system.
You must always perform a final inspection.
!
!
!
!
!
!
!

- 13 -
EN
!
9. DELIVERY
10. MALFUNCTIONS
In Appendix 1 you will find an overview of malfunctions that might occur, the possible causes and the
remedies.
You must explain to the user how to operate the appliance. You must give him/her instructions on
putting it in operation, the safety measures, the operation of the remote control and annual
maintenance (see the User Manual).
• Tell the user to close the gas tap immediately and contact the installer in case of malfunctions/poor
operation. This to prevent unsafe situations.
• Indicate the location of the gas tap.
• Point out the precautions in the user manual against unintended ignition by other wireless remote
controls such as car keys and garage door openers.
�Instruct the user about the appliance and the remote control.
�When the appliance is started for the first time, point out that
• In order to avoid cracks in a chimney breast made of stone-like materials or finished with plaster, it
should dry for at least 6 weeks prior to putting the appliance into operation.
• When the appliance is stoked up for the first time, volatile components evaporate from paint,
materials, etc. (First read chapter 3 of the User Manual as well !).
• When evaporating, the appliance should preferably be set to the highest level.
• The room should be well ventilated.
�Give the manuals to the user (all manuals should be stored near the appliance).
�Perform the inspection as described in chapter 7.
8.1. Parts
Parts requiring replacement can be obtained from your supplier.

- 14 - EN
APPENDIX 1. DIAGNOSIS OF MALFUNCTIONS
Start
2.01. Can pilot be lit? 2.06. Pilot can be lit.
Does it stay alight?
2.08. Does main burner ignite
immediately?
2.10. Does main burner ignite
smoothly and across its/their full
length after first ignition by pilot
burner?
2.11 No proper cross lighting
of main burner.
Go to box 2.09 and take actions
act as described for 'retarded
ignition of main burner'.
No
Yes
No
Yes
Yes Yes Yes
Yes
No
No No No
2.09 Ignition procedure
– Oval knob on gas control is on
"MAN". Set to "ON" and restart.
Retarded ignition of main
burner(s)
Gas to main burner opens ca. 3-5
seconds after servo motor,
operating the gas valve, starts
running (sound of motor!). After
this the main burner is to ignite
(at least partially) within 10
seconds and not with a firm noise
WHOOF. If not: no or delayed
cross lighting of main burner.
Hazardous situation.
Stop ignition procedure straight
away and first check for:
– Position of logs or pebbles.
– Burner holes (locally) blocked.
Remove vermiculite dust.
– Vermiculite missing.
– Chips on burner.
– Vermiculite not distributed
evenly across burner(s).
2.02. Sparking?
2.03. Only one spark?
2.03a
– Loosen and retighten
earthing screw on gas
control.
– If this does not work:
replace receiver.
2.04 Check:
Receiver
- Replace missing, weak or
rechargeable batteries (not
enough power to open
thermoelectric valve).
Presence of gas on pilot burner
Check pilot on presence of gas at
normal ignition cycle or in Manual
Mode (turn oval knob on gas
control to MAN and keep safety
shut off valve opened with a
screwdriver) and ignite pilot with
a lighter.
- Pilot flame not on: Step 1.
- Pilot flame on: Step 2.
Step 1: Pilot has no gas
Check:
- Gas tap open?
- Gas at gas control (line pressure
at measuring point on gas
control).
- Gas flowing out of gas control?
(By loosening pilot tube at gas
control). If not: check adjustment
screw pilot flame (under black
cover): sealing
not to be broken.
Sealing broken: screw should be
fully open.
- Blocking of pilot tube (kink or
dirt).
- If this does not help: replace gas
control.
Step 2: Pilot has gas, but no
ignition
- Electrode with 90° bended tip:
bend tip 1 mm higher.
- Spark too weak (thin and
reddish). Act as if 'no spark' in box
2.05 and perform actions
described for ignition cable and
ignition electrode.
- Pilot flame too weak (dirty).
Remove injector (remove gland
nut and the pilot tube). See that it
does not fall away. Clean with
compressed air. Rectify. Retry.
2.07
Pilot out when servomotor starts to
run? Check the thermocouple
system.
– Measure thermocouple voltage in
mV just after servomotor starts to
run and the voltage goes down.
– Measure between red dot on
receiver and earth point on gas
control (fig. 23).
– 0 mV
– 2-3 mV
– 3-5 mV
– 6 mV and higher
– Requirement: after rectification
actions thermocouple voltage should
be 6 mV at least, just after motor
starts running!
Voltage 0 mV
– Thermocouple defective. Check by
replacing or measuring voltage at
end whilst heating (tip: with a
lighter).
– Short circuiting or interruptions in
circuit:
Check:
– thermocouple tight in interruptor;
– interruptor tight in gas control;
– black wires (yellow/red end)
connected to interruptor + receiver;
– interruptor (mount thermocouple
directly in gas control and ignite in
Manual Mode (see 2.04).
If pilot stays on: interruptor
defective.
Voltage 2-3 mV
– Check pilot flame.
Too small:
– pilot dirty.
Clean up (see 2.04).
– check for pilot gas tube tightness;
– pilot tube kinks or dirt inside;
– line pressure too low.
– Tip: thermo couple not in
(correct!) pilot flame.
Bend into flame.
Voltage 3-5 mV
– Appliance may work, but is too
critical.
Perform actions as described for
2-3 mV.
Voltage 6 mV and higher
Voltage OK, so different cause.
– Receiver defective. Check by
dismounting black-red and yellow
control cables from receiver and link
together. Ignite fire in Manual Mode
(see 2.04). Pilot stays on: receiver
defective.
– Gas control defective if receiver is
not defective. Replace gas control.
2.05 Kontrol:
Ignition cable
– Present and connected.
– Being free from metal parts or
concrete.
– Too long: cut away all excessive
length at receiver end, and
reconnect.
– Shorting out to earth: replace
ignition cable.
– Spark in wrong position:
– slide rubber sleeve on ignition
cable over ceramic of electrode.
– Replace electrode if neccessary.
Ignition electrode
– Straight electrode:
– oxidation (roughen electrode
with file or sand paper);
– position (4 mm from pilot
burner).
– Cracks in ceramic (not always
visible): replace electrode.
Starting procedure
After switching off/going out the
remote is locked for 120 sec.
(older versions 60 sec). Wait 2
minutes before reigniting.

- 15 -
EN
2.12. Does main burner go out after
'some time'? 2.14. Is flame picture OK?
1.03 One long 5 second beep, (possibly
preceded by 7 short beeps).
2.16 Can fire be switched off?
1.05 Short sound signals, 1 sec after
each other, followed by the clicking
noise of the gas valve opening.
2.17 Replace gas control
(thermo-electric valve does not shut
down quick enough because of some
permanent magnetism).
1.06
3 swift beeps 1 sec after each other
when motor turns or 3 brief short beeps
within 1 sec at end of ignition cycle.
1.07 Replace batteries
2.18. Perfect!
You have a well functioning fire
Turn onr page backwards and
continue with box 2.01.
No Yes
No
Yes
Yes
2.13. Check
Gas supply
– Supply pressure does not drop away as
main burner (or other appliance) lights,
causing pilot flame to shorten.
– Burner pressure (too high or too low).
Flames instable (suffocating, lack
of air).
Dancing flames on burner.
Lack of combustion air. Check:
– flue system permissible;
– proper flue terminal used, make
should be 'Ersel';
– terminal correctly sited on roof or wall
relative to obstructions;
– integrity of flueing system (no
interruptions, not barred, cobwebs);
– air inlet guides;
– flue restrictor/damper;
– throttle rings.
See manual for specific
requirements.
Pilot burner
– Pilot burner dirty. Weak pilot flame
being drawn away by flames main
burner. Clean with compressed air. See
2.04.
1.02
Receiver
– Batteries missing or empty. Replace by
4x AA.
After replacing batteries: short beep.
No beep: receiver defective. Replace by
new one.
– Replace rechargeables by alkaline
batteries.
– Communication code between remote
and receiver has to be (re)set:
– Press reset button on receiver until
brief beep, followed by long beep.
– Release reset button and press 'flame
low' button on remote within 20
seconds. Then 2 short beeps and brief
noise of servomotor to confirm that
communication code was set succesfully.
Remote control
– Battery 2x AAA empty (see indication
on display).
Several
– After switching off/going out the
remote set is locked for 120 sec. (Older
versions 60 sec).
Wait 2 minutes before reigniting.
2.15. Check
Flames: too low
– Supply pressure does not drop away as
main burner or other appliances in the
building light, causing flames to shorten.
– Burner pressure (too low).
– False air: Check soundness glass
window gasket/ soundness of the
connection of the glass panes of
two/three sided appliances (no slots
allowed).
Flames: too high
– Line pressure.
– Burner pressure.
Flames: no even distribution or out on
part of the burner(s)
– Position of logs or pebbles.
– Burner holes (locally) blocked. Remove
vermiculite dust.
– Vermiculite not distributed evenly
across burner(s).
– Adjustment of throttle ring(s).
Flames: too blue/too yellow or sooting
– Flue restrictor/damper.
– Adjustment of throttle ring(s).
Flames: suffocating: lack of air
You see dancing flames on burner,
seeking for air. See 2.13.
Flame picture 'restless'
Indication of too much draught.
Check:
– adjustment of appliance damper and
air inlet guides);
– vertical flue length allowed (<12m);
– window glass not mounted gas tight.
1.04. Check
– If there is an on/off switch, make sure
it is set to 'on'.
– 8 wire cable between receiver and gas
control not connected, poor contact or
one wire loose in connector (check by
pulling wire by wire).
– Wiring of thermocouple circuit
interrupted, or poor contact. Check
thermocouple, thermocouple interrupter
and wiring. See box 2.05.
– Microswitch on gascontrol defective.
– The on/off switch is defective.
Check by bridging the connection
points.
Yes
Yes
No
Yes
No
No
Yes
Malfunction search diagram atmospheric gas-fired heating appliance with electronic ignition: Starting
up cycle.
Start
1.01. Does receiver beep?
No
Yes

- 16 - EN
APPENDIX 2. TABLES
Table 1. Parts Included With The Delivery
Part Quantity
Wood Set 1
Glow Material 1
Installation Manual 1
User Manual 1
Remote Control with Receiver 1
Penlite Battery (AA type) 4
Penlite Battery (AAA type) 2
Mantelpiece 1
Table 2. Technical Data
Model Identifier(s) ALCOR, ALCOR A
Type of appliance Suspended
Combustion Closed combustion
Type C11
Category I2H, I3B, I3B/P, I3P, II2H3B/P, II2H3+, I3+, I3B/P
Flame protection version Pilot flame with thermocouple
Gas Type Symbol G20 (20 mbar) G30 (29 mbar) G30 (50 mbar) G31 (37 mbar)
Indirect heating functionality No No No No
Direct heat output 5,0 5,0 5,0 5,0 kW
Indirect heat output - - - - kW
Space heating emissions NOx 15 54 2 54 mg/kWh
Technical Data
Nominal heat output Qnom 5,0 5,0 5,0 5,0 kW
Consumption 0,53 0,22 0,22 0,25 m3/h
Burner pressure 20 29 50 37 mbar
Main burner injector Ø1,80 Ø1,20 Ø1,15 Ø1,20 mm
Efficiency class (EN613) 1 1 1 1
Table 3. Line-pressure when using G31
Country mbar
NL / DK / FI / NO / SE / HU / BA / GR 30
FR / BE / IT / PT / ES / GB / IE 37
D 50
Table 4. Conditions for setting the appliance
G20/G30/G31
Total number of
meters vertical pipe
length
Total number of
meters horizontal
pipe length
See Table Restrictor slide Distance of
restriction in mm
11) - 4 >0-1 5 Yes2) 602) - 3)
11) - 4 >2-5 5 No Open
1) Minimum Length
2) Factory Setting
3) Position of Restrictor Slide
Permissibility and conditions concentric system with wall terminal

- 17 -
EN
Table 5. Chimney Calculation Values
Components Calculation Value
First vertical meter +9
Second vertical meter and other vertical meters +1
1 meter horizontal pipe -1
90� vertical bend (A) -2
45� vertical bend -1
90� horizontal bend (B) -4
45� horizontal bend -2
Table 6. Determining permissibility concentric systemwith roof terminal
G20/G30/
G31
Total number of
meters horizontal
pipe length
Toplam dikey veya eğimli boru uzunluğu (metre)Total number of
meters vertical and/or sloping pipe length
112 3 4 5 6 7 8 9 10 11 12
No Bends 0 B B B C C C C C D D D D
2 Bends 0 A A B B B C C C C C D D
1 A A A B B B C C C C C X
2 A A A A B B B C C C X X
3 A A A A A B B B C XXX
4 AAAAAABBXXXX
5 AAAAAAAXXXXX
3 Bends 0 A A A B B B C C C C C D
1 A A A A B B B C C C C X
2 A A A A A B B B C C X X
3 A A A A A A B B B XXX
4 AAAAAAABXXXX
5XAAAAAAXXXXX
4 Bends 0 A A A A B B B C C C C C
1 A A A A A B B B C C C X
2 A A A A A A B B B C X X
3 AAAAAAABBXXX
4XAAAAAAAXXXX
5XXAAAAAXXXXX
5 Bends - XXXXXXXXXXXX
X : Situation is not permissible
A
X= 1 m
X1= 1 m
Y1= 1 m
Y2= 0,5 m
Y3= 0,5 m
B
A
A
Components Calculation Value
1 x First vertical meter +9
1 x Second vertical meter and other vertical meters +1
1 x Horizontal pipe (Y1) -1
2 x 0,5 m x Horizontal pipe (Y2+Y3) -1
3 x 90� horizontal bend -6
1 x 90 horizontal bend -4
Example:
Result:9 + 1 - 2 - 4 - 4 = 0. (This chimney calculation is
not acceptable, it must be at least 0.5)
The sum of all calculation values must be
higher than 0.5. At a value lower than 0.5, the gas fire
will not function according to standard EN613.
Deviating configurations can be presented to Kalfire
for written approval.
!

- 18 - EN
Table 7.Conditions for the adjustment of the appliance with a roof terminal
G20/G30/G31
Situation Restrictor slide Distance restrictor in mm
A Hayır Açık
B Evet 35
C Evet 25
D Evet 23
Always place at least 1 metre vertical directly on the appliance.
!

- 19 -
EN
APPENDIX 3. FIGURES
667
541
415
591
100
152
170
382,50
126126
192
ALCOR
Min. 500
Min. 500Min. 100
Figure 1
Figure 3
Figure 2
456
Min. 568
469,50
Min. 230
10