Estun E10 User manual

E10 Numerical Display System
Operation Manual
Version: V1.15
南京埃斯顿数字技术有限公司/ESTUN Digital Technology Co., Ltd.
南京江宁经济开发区将军南路 155 号邮编 211100 电话:[phone]
No.155,Jiang Jun Road South,Jiang Ning Development Zone,Nanjing P.R.C 211100

E10 Operation Manual V1.15
CONTENTS
Chapter 1 Introduction ............................................................2
Chapter 2 Specification ...........................................................3
Chapter 3 Installation and debugging ..............................................4
3.1 Installation and wiring Notes ...............................................4
3.2 Installation direction and space ............................................4
3.3 Installation surroundings ...................................................4
3.4 Overall dimensions ..........................................................4
3.5 Rear Panel ..................................................................5
3.5.1 Rear panel ............................................................ 5
3.5.2 Power supply ..........................................................5
3.5.3 Input and output signals ..............................................5
3.5.4 Input instructions .................................................... 6
3.5.5 Output instructions ...................................................6
3.5.6 Encoder interface ..................................................... 6
3.6 System debugging steps ...................................................... 6
3.6.1 Preparation before debugging ..........................................6
3.6.2 Debugging ............................................................. 7
3.6.3 Actual processing ..................................................... 7
3.7 E10 electrical design typical application example ...........................8
Chapter 4 Operation Functions ....................................................10
4.1 Operation panel ............................................................10
4.2 introduction ...............................................................11
4.2.1 LED lamp ............................................................. 11
4.2.2 Keys .................................................................11
4.2.3 Digital display ......................................................12
4.3 Operation process flow ..................................................... 12
Chapter 5 Parameters .............................................................14
5.1 Set a parameter ............................................................14
5.2 Counting parameters ........................................................15
5.3 Time relay parameters ...................................................... 15
5.4 Teach in parameters ........................................................15
Chapter 6 Machine Parameters .....................................................17
6.1 Set machine parameters ..................................................... 17
6.2 Parameters description ..................................................... 17
Appendix 1 Q&A ....................................................................24
Appendix 2 Plastic crust Installation .............................................25
Appendix 3 Panel Installation .....................................................27
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E10 Operation Manual V1.15
Chapter 1 Introduction
Thanks for buying E10 CNC controllers. Before using our E10 CNC controllers, I
suggest you read this manual very carefully.
Compared with conventional CNC units, E10 has much better cost performance, good
looks and higher brightness display, in addition, it also has many special functions to meet the
special need of press-braking machine and shearing machinery, such as back gauge single
directional gap prompt, X/Y axis screw pitch tolerance offset, soft limit position, time relay,
and so on.
The major functions of E10:
- back gauge single directional gap prompt
- soft limit position
- time relay
- counting
- Reference point searching automatic
Basic functions
E10-D CNC unit special for press-braking machine
- Press-braking counter
- X/Y axis integration display
- X axis single directional positioning gap prompt
- Y axis screw rod transmitting gap auto offset
- X/Y axis soft limit position
- X/Y axis position teach-in
- 4 groups of internal time replay
- Free setting of proportional factors
- Metric / English conversion
- Position in memory in case of power loss
E10-S CNC unit special for Shearing machine
- Cutting counter
- X axis single directional positioning gap prompt
- X axis soft limit position
- X axis position teach-in
- 4 group of internal time replay
- Free setting of proportional factors
- Position in memory in case of power loss
- Metric / English conversion
The above technical specifications are to change without further notice!
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E10 Operation Manual V1.15
Chapter 2 Specification
Technical Specification
1、Mounting dimension:
- Outer housing mount: 186*138*84
- Panel mount: 171*122*84
2、Panel specification:
- 2 rows of [6*7] segment LED display
- Filmy key-presses of high quality metal spring plate
3、Axis specification:
- Stroke range of X axis 0-999999mm/inch
- Stroke range of Y axis 0-999999mm/inch
- X axis display precision 0.1mm/inch
- Y axis display precision 0.01mm/inch
4、I/O channel specification:
- Output channel:
Relay normal on output, touch point electrical current
1A/DC24V or 0.5A/AC125V
- Input channel:
15mA input
5、Encoder specification:
- 50KHZ counting frequency
- Input voltage: DC 12V +/- 4%
- Maximum current: 200mA
6、Input power specification:
- DC 24V +/- 10%
- Maximum current: 1A
7、Surroundings temperature
- Working temperature 0～50℃
- Storage temperature -20～70℃
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E10 Operation Manual V1.15
Chapter 3 Installation and debugging
This chapter will be made available to you to install and the correct method of wiring. For the sake of
system security, and ensure that the machine be able to operate normally, you must read the user manual
carefully before the installation / wiring.
3.1 Installation and wiring Notes
In implementation of the installation, wiring, be sure to turn off the power (Example: the installation
of encoder).
Misuse power terminal access, improper connected input and output lines, the output line short circuits
cause the system is major injury. So check in before power on, it is necessary to check carefully the power
supply and the grounding wires, input and output lines are connected properly.
E10 Series systems’ grounding terminal must be properly grounded. And so does as the shell.
Recommend the use of switching power supply.
Separate high voltage from low voltage in the electric cabinet by use of the metal hose, which is
connected to the earth.
Installation of inductive load such as electromagnetism valve and AC contactor must connect RC
absorber.
In order to avoid any failure, please do not take down the system privately,.
Electronic components of E10 system are all sensitive to static electricity. It will not be allowed to fall
into any foreign body insertion or touch the control circuit boards of E10 system.
Select the safety region to install E10 system, prevent heat and direct sunlight, avoid moisture and
splash water drop splash.
Do not use in surroundings which has heat, condensate water, dust, soot, conductive dust, corrosive
gases, flammable gases.
3.2 Installation direction and space
E10 Series systems are in general inlayed in the control panel, keep enough space with the adjacent
components and baffle (shell).
3.3 Installation surroundings
Free droplets, steam, dust and oily dust places.
No inflammable, explosive, corrosive gases.
No strong electromagnetic noise interference.
Make sure the ambient temperature is at 0 ℃between 50 ℃. If the ambient temperature exceeds 40 ℃,
please make sure it is a well-ventilated place.
Make sure the relative humidity is below 90%.
3.4 Overall dimensions
E10 Series systems are in the same model dimensions. There are two methods: plastic shell
installation and panel installation.
Installation Method 1: plastic shell installation, refer to Appendix 2.
Installation Method 2: panel-type installation, refer to Appendix 3.
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E10 Operation Manual V1.15
3.5 Rear Panel
3.5.1 Rear panel
On the rear panel (Figure 3-1) , there are input instructions, output instructions, encoder interface and
connection port (wirings see appendix). The significance of the indicator light will make the following
introduction.
OUT4OUT3OUT2
OUT1IN2
IN1
OUT3
0V
+24V
GND
AC2
AC1 24V
IN1 IN2 OUT2 OUT4
OUT1
Figure 3-1 Rear Panel
3.5.2 Power supply
AC1 --------------------------- power supply of +24 V, or one end of AC power.
AC2 --------------------------- power supply of 0 V, or the other end of AC power.
GND -------------------------- GND.
+24 V -------------------------- 24 V.
3.5.3 Input and output signals
IN1 --------------------------- input channel 1 input (shears for shearing count input signal).
IN2 --------------------------- input channel 2 input.
OUT1 --------------------------- output channel 1 output.
OUT2 --------------------------- output channel 2 output.
OUT3 --------------------------- output channel 3 output.
OUT4 --------------------------- output channel 4 output.
0V --------------------------- common port of input and output channels.
24V --------------------------- common port of output channels.
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E10 Operation Manual V1.15
3.5.4 Input instructions
Input signal are normally closed (IN1 input shearing signal is normally open), input light lights in the
absence of input signal, and extinguishes when the input signal has.
Input indicator light mean:
IN1 --------------------------- indicator light goes out, and input channel 1 has input signal.
IN2 --------------------------- indicator light goes out, and input channel 2 has input signal.
3.5.5 Output instructions
In the absence of soft-limit function, the 4 output indicator lights mean:
OUT1 ------------------------ indicator light is light, and output channel 1 has output signal.
OUT2 ------------------------ indicator light is light, and output channel 2 has output signal.
OUT3 ------------------------ indicator light is light, and output channel 3 has output signal.
OUT4 ------------------------ indicator light is light, and output channel 4 has output signal.
In action of soft-limit function, 4 output indicator lights mean:
OUT1 ------------------------ indicator light goes out, and X-axis position is less than the min.
OUT2 ------------------------ indicator light goes out, and X-axis position is larger than the max.
OUT3 ------------------------ indicator light goes out, and Y-axis position is less than the min.
OUT4 ------------------------ indicator light goes out, and Y-axis position is larger than the max.
3.5.6 Encoder interface
E10 system panel has two 9-pin encoder interfaces: X-axis encoder interface and Y-axis encoder
interface. From top-down look, the first for the X-axis encoder interface; and the second for the Y-axis
encoder interface. Pin connection is as follows:
9-pin plug pin encoder phase
Pin No. 1,6 ------------------------ OV-phase encoder
Pin No. 2,7 ------------------------ VCC phase encoder
Pin on the 3rd ------------------------ encoder C / Z phase
Pin on the 4th ------------------------ encoder phase B
Pin on the 5th ------------------------ encoder A-phase
The other pins of the 9-pin plug do not be connected.
3.6 System debugging steps
3.6.1 Preparation before debugging
Make sure the power cord, grounding line, input and output signal lines and encoder plug are
connected and reliable and accurate.
Check input and output wirings.
Make sure the power supply voltage is normal, and check whether it lacks of phase.
Disconnect all air switches to the system power supply before power on, and confirm DC power
supply to the system is normal.
Make all air switches electrified after the confirmation of all above.
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E10 Operation Manual V1.15
3.6.2 Debugging
1. You must check power and ground wire as well as other wiring is correct before power on.
2. Check if system is working properly, and power off immediately if not.
3. Check the digital interface, all digital tubes should be lit in this time.
4. Enter the interface of the machine parameters, set the machine parameters, then enter the teach in
parameters interface, set the parameters of teach in, check digital tube display if the value is correct.
5. Check the input signals.
6. Check the output signals.
7. Measure a machine screw gap through the following simple method.
X-axis is expected to specify as an example.
Firstly, confirm the screw gap parameter of X-axis is set as‘0’.
Secondly, make X-axis to walk away at least two screw-pitches in the increasing direction to the
location of ‘100.0’, then measure the actual location of X-axis, write it down as X1;
Thirdly, make X-axis to walk away at least two screw-pitches in the decreasing direction to the
location of ‘100.0’, then measure the actual location of X-axis, write it down as X2.
And the value of (X2-X1) is actual screw gap value of X-axis.
Enter the X-axis screw gap value to PAN07 (bending machine) PAN04 (shearing machine).
Measuring for Y-axis is the same as X-axis, and input the value to the PAN08 (only bending
machine).
When moving is not one-way positioning manner, the alarm indicator light will be lit.
The alarm shows a one-way positioning must be made.
Make X-axis to walk away some distance (at least greater than the transmission gap) in the increasing
direction, and then make X-axis to walk away in the decreasing direction to the origin location, and the
alarm indicator light goes out.
3.6.3 Actual processing
When all the above steps complete, teach in X, Y axis as the actual location.
Do actual processing, measure the finished work-piece, and then adjust the error correction if there is
difference.
Note:
1. It is necessary to observe closely whether the motor is running normal.
2. Power off if emergent.
3. Determine whether a output has output by the corresponding indicator light on the rear panel.
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E10 Operation Manual V1.15
3.7 E10 electrical design typical application example
0V
EE
10
OUT3
11
OUT4 OUT2
9
E10
1
2
67 85
34
AC1
AC2
IN1
IN2 OUT1
GND +24V 0V
12
24V
+24V
ENCODER
ENCODER
Electrical Design Description:
The input access method:
1, has to find a reference point function:
Shearing machine : input IN1 (normally open signal) as the shear count signal input, then input IN2
accesses reference point.
Bending machine: input IN1 and IN2 access the reference point.
2, there is no function to find a reference point:
1, has soft-limit function:
Shearing machine : input IN1 (normally open signal) as the shear count signal input, an external
relay. IN2 may not access.
Bending machine: input IN1, and IN2 not access.
2, there is no soft limit function:
Shearing machine: input IN1 (normally open signal) as the shear count signal input, an external
relay. Input IN2 as a time relay input.
Bending machine: with the Shearing machine, input IN1, IN2 (normally closed) as a time relay
input, the signal mode is optional.
Note: input IN1 (normally open signal) as a count signal input, an external relay. Input IN1, IN2 (normally
closed) as a time relay input, the signal trigger method is optional (see parameter description 'input level
mode').
Detailed in the table below:
Signal Function
Bending Machine Shearing Machine
0 1 0 1
Input 1 Top point X search ref-point Top point
Input 2 Switch point Y search ref-point Switch point X search ref-point
Output access methods:
When E10 has soft limit function:
Shearing machine : the output OUT1 and OUT2 access relay coil externally.
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E10 Operation Manual V1.15
Bending machine: the output OUT1,OUT2,OUT3 and OUT4 access relay coil externally.
When E10 hasn’t soft limit function:
Shearing machine : the output OUT1, OUT2, OUT3, OUT4 can be an external relay coil as a time
relay output.
Bending machine: with the Shearing machine.
Detailed in the table below:
Signal Function
0 1 2 3 4 5
Output 1 X min limit Relay1 Relay2 Relay 3 count
Output 2 X max limit Relay1 Relay2 Relay 3 count
Output 3 Y min limit Relay1 Relay2 Relay 3 count
Output 4 Y max limit Relay1 Relay2 Relay 3 count
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E10 Operation Manual V1.15
Chapter 4 Operation Functions
4.1 Operation panel
4－1 Front panel
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4.2 introduction
4.2.1 LED lamp
There’s one LED lamp in the front panel:
LED lamp behind the first line digital display
------------Alarm LED. It will be lid if there’s no one-side positioning on
X-axis,which means screw rod gap still remains.
4.2.2 Keys
There are 5 membrane keys in front panel which could be divided into function key,
positioning keys and numerical keys according to the functions.
Function keys:
----------------------Mode key. Used for switching interface or canceling the modification
of the parameters.
Positional keys:
----------------------Leftward moving key, used during parameter editing to move the
cursor from current digit to one digit leftward.
----------------------Enter key. Used for confirming the modification of the parameters.
Numerical keys:
----------------------Increase key, used during parameter editing to increase current
parameter value with 1.(when current value is 9, it will be 0 after
pressing this key.)
----------------------Decrease key, used during parameter editing to decrease current
parameter value with 1.(when current value is 0, it will be 9 after
pressing this key.)
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E10 Operation Manual V1.15
4.2.3 Digital display
There are 12 characters displayed in two lines
Display in normal status:
The first line displays X-axis position.
The second line displays Y-axis position (shearing counters displayed in shearing
machine .)
Display in teach-in parameter and machine tool parameter modifications:
The first line displays parameter numbers.
The second line displays the content of corresponding parameter.
4.3 Operation process flow
The chart underside describes process of switching all operation interfaces, and how to
modify a parameter value.
This interface describes that the voltage is over-low:
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E10 Operation Manual V1.15
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E10 Operation Manual V1.15
Chapter 5 Parameters
5.1 Set a parameter
Power on, press to enter each parameter interface. Then the first line of digital
display shows the parameter num and the second line shows the value of the parameter. Only
the value of flashing digit can be edited.
1. Find out the teach-in parameter number that need to be changed
Press numerical keys to change the existing value and press the positioning keys to select
the digit to be changed. After entering the new value, press (enter key) to confirm.
2. Edit the contend of the parameters
Press numerical keys to change the existing value and press the positioning keys to select
the digit to be changed. After entering the new value, press (enter key) to confirm.
Notice:
1. Edit of current positions of X-axis and Y-axis must be performed with power OFF.
2. The parameters of machine tools must be set first and then the teach-in parameters if
it is the first time setting the parameters.
3. Every parameter has its range. If the preset value exceeds the range, then the
parameter will be the max limits as its value.
I will show you how to change the value of parameter ‘PAC02’ as “100.0” (It is supposed
the original value of parameter ‘PAC02’ is “0.0”)
Press to enter ‘teach-in’ parameter interface.
Then the first line of digital display shows ‘PAC 01’ and the last digit “1” will flash.
Press (increase key) to edit ‘1’ to ‘2’ and press (enter key).
After that, the digits of first line will all flash once and digit “1” stops flashing. While
second line displays 0.0, and the last digit “0” will flash.
Press (the leftward moving key) for 3 times, and digit “0” on the fourth will be
flashing.
Press (increase key) to edit ‘0’ to ‘1’ ,then the second line will display 100.0 and
digit “1” is flashing.
Press (enter key) to confirm the edit. After that, all digits of the second line will
flash.
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E10 Operation Manual V1.15
Finally, press to exit Teach-in parameter edit interface.
5.2 Counting parameters
CNT 01. Current counting
Range：0 — 999999
Unit：
Default：
CNT 02. Preset counting
Range：0 — 999999
Unit：
Default：
Notes：
1、Increasing mode: When the value of CNT01（current counting）increase to the value of CNT02
（preset counting）,counting arrives and port exports.
2、Decreasing mode: When finishing setting parameter CNT02（preset counting）,the value of CNT01
（current counting）will be set the same value automatically. When the value of CNT01（current
counting）decrease to ‘0’, counting arrives and port exports.
3、When parameter CNT02（preset counting）is set as ‘0’, E10 will count and not export any output
signals.
4、If the parameter of port function for counting arrived is not set, then there will be no output.
5.3 Time relay parameters
DLY01. T1timesetting usedtosettimeforrelay1
Range：10 — 50000
Unit：ms
Default：1000
DLY02. T2timesetting usedtosettimeforrelay2
Range：10 — 50000
Unit：ms
Default：1000
DLY03. T3timesetting usedtosettimeforrelay3
Range：10 — 50000
Unit：ms
Default：1000
5.4 Teach in parameters
Teach-in parameters for press-braking machine
PAC 01. X-axis current position Display X-axis current position
Range：0 — 999999
Unit：Display Unit
Default ：0
PAC 02. Y-axis current position Display Y-axis current position
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E10 Operation Manual V1.15
Range：0 — 999999
Unit：Display Unit
Default ：0
Teach-in parameters for shearing machine:
PAC 01. X-axis current position Display X-axis current position
Range：0 — 999999
Unit：Display Unit
Default ：0
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E10 Operation Manual V1.15
Chapter 6 Machine Parameters
6.1 Set machine parameters
1、Press to enter machine parameter interface. ；
2、Press to confirm the edit parameter ‘PAN－00’, then input pin number
‘’ ；
3、Press to confirm, and the interface shows ；
4、The first line of digital display shows the parameter num and the second line shows
the value of the parameter. Only the value of flashing digit can be edited.
Notice：
1. By pressing and on the sixth digit ,you can select the value as positive
or negative when editing a parameter.
2. Every parameter has its range. If the preset value exceeds the range, then the parameter
will be the min limits as its value.
3.the range of press-braking machine is“0—75”，and the value will be set as ‘1’ if the
preset value exceeds the range.
4. the range of shearing machine is “0—47”，and the value will be set as ‘1’ if the preset
value exceeds the range.
6.2 Parameters description
Press-braking machine parameters:
Parameter No. Parameter names Default User’s setting
PAN01 Decimal point position on X-axis 1
PAN02 Decimal point position on Y-axis 2
PAN03 Multiple factor of X-axis 4
PAN04 Multiple factor of Y-axis 4
PAN05 Dividing factor of X-axis 1
PAN06 Dividing factor of Y-axis 1
PAN07 Screw gap of X-axis 0
PAN08 Screw gap of Y-axis 0
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E10 Operation Manual V1.15
PAN09 Counter direction of X-axis 1
PAN10 Counter direction of Y-axis 1
PAN11 X-axis min position 5.0
PAN29 X-axis max position 6000.0
PAN31 Y-axis min position 5.00
PAN49 Y-axis max position 600.00
PAN56 Recover the default value 0
PAN57 Outputs definition 1
PAN58 X-axis reference point searching set 0
PAN59 X-axis reference point value 0
PAN60 Y-axis reference point searching set 0
PAN61 Y-axis reference point value 0
PAN62 IN1 level mode 0
PAN63 IN2 level mode 0
PAN64 OUT1 level mode 1
PAN65 OUT2 level mode 1
PAN66 OUT3 level mode 1
PAN67 OUT4 level mode 1
PAN68 OUT1 function mode 0
PAN69 OUT2 function mode 0
PAN70 OUT3 function mode 0
PAN71 OUT4 function mode 0
PAN72 RLY1 function mode 1
PAN73 RLY2 function mode 2
PAN74 RLY3 function mode 0
PAN75 Counting direction 0
Shearing machine parameters:
Parameter No. Parameter names Default User’s setting
PAN01 Decimal point position on X-axis 1
PAN02 Multiple factor of X-axis 4
PAN03 Dividing factor of X-axis 1
PAN04 Screw gap of X-axis 0
PAN05 Counter direction of X-axis 1
PAN06 X-axis min position 5.0
PAN24 X-axis max position 6000.0
PAN30 Recover the default value 0
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PAN31 Outputs definition 1
PAN32 X-axis reference point searching set 0
PAN33 X-axis reference point value 0
PAN34 IN1 level mode 0
PAN35 IN2 level mode 0
PAN36 OUT1 level mode 1
PAN37 OUT2 level mode 1
PAN38 OUT3 level mode 1
PAN39 OUT4 level mode 1
PAN40 OUT1 function mode 0
PAN41 OUT2 function mode 0
PAN42 OUT3 function mode 0
PAN43 OUT4 function mode 0
PAN44 RLY1 function mode 1
PAN45 RLY2 function mode 2
PAN46 RLY3 function mode 0
PAN47 Counting direction 0
Since the difference between shearing machine and press-braking machine only lies in the parameter
numbers while the meanings, units, default values are all the same. So we only illustrate the parameters of
the press-braking machine in details.
PAN 01. Decimal point of X- axis
Range ：0 - 4
Unit：None
Default：1
Description： Used to fix the position of decimal point of the numbers displayed
PAN 02. Decimal point of Y- axis
Range ：0 - 4
Unit：None
Default：2
Description： Used to fix the position of decimal point of the numbers displayed
PAN 03. Multiple factor on X-axis
Range ：1 - 9999
Unit：None
Default：4
Description: controller accepts pulse signals from the external and displayed in mm. This
requires a switching process, which explains why the multiple factor and dividing factor exist.
Multiple factor = number of encoder wires × multiple frequency constant of encoder ×
display resolution.
The display resolution is relative with the decimal point position. If it is not a decimal
number, then the resolution is 1; if it has one digit after decimal point, then the resolution is 0.01;
if it has two digits after decimal points, then the resolution is 0.001.
Multiple frequency constant of encoder: the constant in the decode circuit, its value is
always 4.
Number of encoder wires: decided by the encoder.
PAN 04. Y -axis multiple factor
Range ：1 - 9999
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