EV-OPTIMIZER High Current User manual
02/2021
V1.0
Installation manual
High Current
2High Current |Installation manual
This document contains information only and is a non-binding oer by EV-Optimizer.
EV-Optimizer has prepared the content of this document to the best use of its
knowledge. We cannot provide any implicit or explicit guarantee for the completeness,
accuracy, reliability, or suitability of the content, and for the products and services that
are mentioned here for a particular application. Specications and performance data
contain the average values within the permissible tolerances of the specications and
can be changed without any prior notice. Before placing your order, always contact
EV-Optimizer for the latest information and specications. EV-Optimizer explicitly
refuses all liability for any direct or indirect damage, in the broadest sense, resulting
from or concerning the use and/or interpretation of this document.
Safety warning
Carrying out electrical work at home or work can be dangerous. It must
be carried out according to the applicable national safety standards and
should be performed by a certied electrician. Because of safety reasons, it
is necessary to turn o the installation before proceeding with the physical
installation procedure.
Disclaimer
EV-Optimizer
3Installation manual |High Current
1.0 High Current 4
2.0 Installation High Current 4-5
3.0 G4-connection 6
4.0 Main fuse or circuit breaker 7
5.0 Troubleshooting LED indicator 8
6.0 Correct cable specication 8
Manual
Content
B
A1 2 3
4High Current |Installation manual
For proper installation of the High Current it is important that you follow the next steps carefully.
Take the required safety measures and always turn off the power!
Step 1
Turn o the main power in the meter box by ipping the main fuse or by unscrewing the fuses.
Step 2
Remove the screws of the distribution board and open it.
Step 3
Decide where to place the 3 measuring current transformers that will be connected to the High Current,
and make sure they come out of the distribution board. Make sure to do this in a safe and secure manner.
Step 4
Click the measuring current transformers just before or right after the main fuse and put them on the 1st,
2nd, and 3rd phase. Make sure to install them in the same way. It doesn’t matter in what order they are placed.
Step 5
Decide where to place the High Current and attach it to the wall using the xing materials.
Step 6
Connect the cables of the measuring current
transformer to the corresponding inputs of the
High Current. See image 1 (nr. 1, 2, and 3). Make
sure they are placed the same!
Make sure to connect the 1st phase with the 1st
phase of the High Current, and do the same with
phases 2 and 3.
The High Current is suitable for a maximum of 20 supply stations and can only be installed with current
transformers which are always included. The High Current goes up to a maximum of 1000A.
Image 1
1.0 High Current
2.0 Installation High Current
5Installation manual |High Current
Step 7
Put the data cable through the corresponding opening
and attach the 2 wires from 1 wire pair of the SF-UTP
cable in the orange/black connector as shown on image
2 and plug the connector to the corresponding RS485-
port in the High Current. See image 1 (A) on page 4.
Make sure that the 2 wires correspond with the
connected wires of the modem in the supply station.
Step 8
Connect the power in the High Current to the
corresponding connection. See image 1 (B)
on page 4. Connect the power.
Step 9
Now the LED-light on the print of the High Current
should start to ash.
Image 2
1
L3 L2
L2
L1
L1
N
N
2
3
4
5
6
7
8
9
7 - 3 pin, green Pilot
8 - 4 pin blue LED ring
9 - 3 pin, black Lock motor
4 - 4 pin, green
Inputs:
4(1-2) Unused;
4(3-4) RCBO Temp. Sensor
5 - 2 pin, gray
RS485 smart charging
communication
*The port is also used for the RS485
Configuration Tool. You cannot operate
the tool and SmartGrid module together
6 - 2 pin, green Temperature sensor
Connection group Description
1 - 2 pin, red
2 - 2 pin, blue
3 - 3 pin, black
External relay
kWh meter
RS485 hub-satellite communication
6High Current |Installation manual
The High Current is connected to the EV-Box G4 series with other connectors. This one is made for 2 instead
of 4. The wire pair is connected in the same way as the connector with 4 pins.
G4 update - BusinessLine 1.2
3.0 G4-connection
7Installation manual |High Current
EV-Optimizer is not responsible for calamities
resulting from incorrect installations by third parties.
First, determine whether the main fuse contains a fuse or a circuit breaker.
Now that the High Current has been installed, you can verify if the High Current
is placed in the right way. If it concerns a fuse, there should be 2 lights turned on.
If it concerns a circuit breaker, there should be 1 light turned on.
If this is not displayed correctly, it can be changed with the button next to the lights.
1 light: circuit breaker
2 lights: fuse
Now contact the supplier of the supply station to verify the connection (smart grid
connected) The High Current is now ready to be used!
4.0 Main fuse or circuit breaker
8High Current |Installation manual
Red: No connection with the EV-Box
Check the connection of the data cable! Use 1 wire pair, not 2 dierent wire pairs.
Turn the wire pair around.
Flashing green: Connection with the supply station
The ashing speed is equal to the power consumption. If the power usage goes up, the
LED indicator will ash faster.
Continuing green: The EV-Optimizer is still in programming mode
Put the rotary switch (in the EV-Optimizer) from 5 to 6 inside the EV-Optimizer.
SF UTP Cable
Rexel article number
2700306076
Technische Unie article number
3128246
5.0 Troubleshooting LED indicator
6.0 Correct cable specications
Table of contents
