Evolution FURY5-S User manual

FURY5-S
Original written in UK English Date Published: 15 / 03 / 2019
Original Instructions
Original-Anweisungen

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INTRODUCTION Page 3
Machine Specification Page 4
Vibration Page 5
Labels and Symbols Page 5
Intended use of this Power Tool Page 6
Prohibited use of this Power Tool Page 6
SAFETY PRECAUTIONS Page 7
Electrical Safety Page 7
Outdoor Use Page 7
General Power Tool
Safety Instructions
Page 7
Additional Safety Instructions -
Table Saws
Page 9
GETTING STARTED Page 12
Unpacking Page 12
Items Supplied Page 13
Additional Accessories Page 13
Machine Overview Page 14
What’s in the Box Page 15
ASSEMBLY Page 16
The Stand Page 16
Attaching the Table Extensions Page 17
The Fence Rail Page 18
Adjustment Page 18
Checking/Adjusting the Rip Fence Page 19
Sliding Mitre Gauge Page 19
Top Blade Guard Page 20
OPERATION Page 21
On/Off Safety Switch Page 21
Raising/Lowering the Blade Page 21
Tilting the Blade Page 22
Rip Fence Guide Page 22
Dual Read Scale Page 23
Mitre Gauge Page 23
Anti-Bounce Device Page 24
Basic Table Saw Operations Page 24
Cross-Cutting Page 25
Mitre Cross-Cutting Page 25
Compound Mitre Cutting Page 25
Repetitive Cross-Cutting Page 25
Rip Cutting Page 26
Bevel Ripping Page 27
MAINTENANCE Page 27
Changing the Blade Page 27
Cleaning Page 27
Riving Knife Page 28
Push Stick Page 28
ENVIRONMENTAL
PROTECTION
Page 28
DECLARATION OF
CONFORMITY
Page 29

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1.2 THIS INSTRUCTION MANUAL WAS
ORIGINALLY WRITTEN IN UK ENGLISH
(1.3)
IMPORTANT
Please read these operating and safety
instructions carefully and completely.
For your own safety, if you are uncertain
about any aspect of using this equipment
please access the relevant technical helpline,
the number of which can be found on the
Evolution Power Tools website. We operate
several helplines throughout our worldwide
organization, but technical help is also
available from your supplier.
WEB
www.evolutionpowertools.com
(1.4) Congratulations on your purchase of
an Evolution Power Tools machine. Please
complete your product registration ‘online’
as explained in the A4 online guarantee
registration leaflet included with this machine.
You can also scan the QR code found on the
A4 leaflet with a smart phone. This will enable
you to validate your machine’s guarantee
period via Evolution’s website by entering your
details and thus ensure prompt service, if ever
needed. We sincerely thank you for selecting
a product from Evolution Power Tools.

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MACHINE SPECIFICATIONS
MACHINE METRIC IMPERIAL
Motor (UK/EU) 220-240v ~ 50/60Hz 1300 W (S1)
1500 W (S6 40%) 6.5A
Table Dimensions 583 x 901mm 23 x 35-1/2”
Riving Knife Thickness 1.8mm 5/64”
Speed No Load 3250min-1 3250rpm
Weight 20.14kg 44.4lbs
CUTTING CAPACITY METRIC IMPERIAL
Maximum depth of cut at 90° 85mm 3-1/4”
Maximum depth of cut at 45° 65mm 2-1/2”
Mild Steel Plate – Optimal Cutting Thickness 3mm 1/8”
Mild Steel Box Section – Opt. Wall Thickness 3mm 1/8”
Rip Capacity - Right Of The Blade 400mm 15-3/4 In.
BLADE METRIC IMPERIAL
Diameter 255mm 10”
Bore 25.4mm 1”
Number of Teeth 24 24
Kerf 2mm 1/8”

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WARNING: The noise emissions during actual
use of the power tool can differ from the
declared values depending on the ways in
which the tool is used especially what kind of
workpiece is processed.
WARNING: The need to identify safety
measures to protect the operator that are
based on an estimation of exposure in the
actual conditions of use (taking account of all
parts of the operating cycle such as the times
when the tool is switched off and when it is
running idle in addition to the trigger time).
(1.7)
VIBRATION
WARNING: When using this machine the
operator can be exposed to high levels
of vibration transmitted to the hand and
arm. It is possible that the operator could
develop “Vibration white nger disease”
(Raynaud syndrome). This condition
can reduce the sensitivity of the hand
to temperature as well as producing
general numbness. Prolonged or regular
users of this machine should monitor
the condition of their hands and ngers
closely. If any of the symptoms become
evident, seek immediate medical advice.
• The measurement and assessment of
human exposure to hand-transmitted
vibration in the workplace is given in:
BS EN ISO 5349-1:2001 and
BS EN ISO 5349-2:2002
• Many factors can inuence the actual
vibration level during operation e.g. the
work surfaces condition and orientation
and the type and condition of the machine
being used. Before each use, such factors
should be assessed, and where possible
appropriate working practices adopted.
Managing these factors can help reduce
the eects of vibration:
Handling
• Handle the machine with care,
allowing the machine to do the work.
• Avoid using excessive physical eort
on any of the machines controls.
• Consider your security and stability,
and the orientation of the machine
during use.
Work Surface
• Consider the work surface material;
its condition, density, strength,
rigidity and orientation.
WARNING: The vibration emission during
actual use of the power tool can dier from
the declared total value depending on the
ways in which the tool is used. The need
to identify safety measures and to protect
the operator are based on an estimation
of exposure in the actual conditions of use
(taking account of all parts of the operating
cycle, such as the times the tool is switched
o, when it is running idle, in addition to
trigger time).
(1.8)
LABELS & SYMBOLS
WARNING: Do not operate this machine if
warning and/or instruction labels are missing
or damaged. Contact Evolution Power Tools
for replacement labels.
Note: All or some of the symbols on the
next page may appear in the manual or
on the product.

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(1.9)
Symbol Description
VVolts
AAmperes
Hz Hertz
min-1 Speed
~Alternating Current
noNo Load Speed
Wear Safety Goggles
Wear Ear Protection
Wear Dust Protection
Do Not Touch,
Keep hands away
Read Instructions
CE Certification
Triman - Waste Collection
& Recycling
Waste Electrical &
Electronic Equipment
Warning
Double Insulated
Adjust blade guard
accordingly before cutting
(1.10)
INTENDED USE OF
THIS POWER TOOL
WARNING: This product is a table saw and
has been designed to be used with special
Evolution blades. Only use accessories
designed for use in this machine and/or
those recommended specically by
Evolution Power Tools Ltd.
When tted with an appropriate blade
this machine can be used to cut:
Mild Steel (Max Thickness 3mm)
Aluminium (Max Thickness 3mm)
Wood and wood based materials
(Max Thickness 85mm)
Note: Cutting galvanised steel may reduce
blade life.
(1.11)
PROHIBITED USE OF
THIS POWER TOOL
WARNING: This product is a table saw and must
only be used as such. It must not be modied in
any way, or used to power any other equipment
or drive any other accessories other than those
mentioned in this Instruction Manual.
(1.13)
WARNING: This machine is not intended for use
by persons (including children) with reduced
physical, sensory or mental capabilities, or lack
of experience and knowledge, unless they
have been given supervision or instruction
concerning the safe use of the machine by a
person responsible for their safety and who is
competent in its safe use.
Children should be supervised to ensure
that they do not have access to, and are not
allowed to play with this machine.

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SAFETY PRECAUTIONS
(1.14)
ELECTRICAL SAFETY
This machine is tted with the correct moulded
plug and mains lead for the designated market. If
the supply cord is damaged, it must be replaced
with a special cord or assembly available from
the manufacturers or its service agent.
(1.15)
OUTDOOR USE
WARNING: For your protection, if this tool is
to be used outdoors, it should not be exposed
to rain, or used in damp locations. Do not place
the tool on damp surfaces. Use a clean, dry
workbench if available. For added protection
use a residual current device (R.C.D.) that will
interrupt the supply if the leakage current to
earth exceeds 30mA for 30ms. Always check
the operation of the residual current device
(R.C.D.) before using the machine.
If an extension cable is required it must be a
suitable type for use outdoors and so labelled.
The manufacturers instructions should be
followed when using an extension cable.
(2.1)
POWER TOOL GENERAL
SAFETY INSTRUCTIONS
(These General Power Tool Safety Instructions
are as specied in BS EN 60745-1:2009 &
EN 61029-1:2009)
WARNING: Read all safety warnings and
instructions. Failure to follow the warnings
and instructions may result in electric shock,
re and/or serious injury.
Save all warnings and instructions for
future reference.
The term “power tool” in the warnings refers
to your mains-operated (corded) power tool
or battery-operated (cordless) power tool.
(2.2)
1) General Power Tool Safety Warnings
[Work area safety]
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in
explosive atmospheres, such as in the
presence of ammable liquids, gasses or
dust. Power tools create sparks which may
ignite the dust or fumes.
c) Keep children and bystanders away
while operating power tool. Distractions
can cause you to lose control.
(2.3)
2) General Power Tool Safety Warnings
[Electrical Safety]
a) Power tool plugs must match the
outlet. Never modify the plug in any
way. Do not use any adapter plugs
with earthed (grounded) power tools.
Unmodied plugs and matching outlets will
reduce the risk of electric shock.
b) Avoid body contact with earthed
or grounded surfaces, such as pipes,
radiators, ranges and refrigerators.
There is an increased risk of electric shock
if your body is earthed or grounded.
c) Do not expose power tools to rain or
wet conditions. Water entering a power tool
will increase the risk of electric shock.
d) Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the
risk of electric shock.
e) When operating a power tool
outdoors, use an extension cord suitable
for outdoor use. Use of a cord suitable for
outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp
location is unavoidable, use a residual

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current device (RCD) protected supply.
Use of an RCD reduces the risk of electric shock.
(2.4)
3) General Power Tool Safety Warnings
[Personal Safety].
a) Stay alert, watch what you are doing
and use common sense when operating a
power tool. Do not use a power tool while
you are tired or under the inuence of
drugs, alcohol or medication. A moment
of inattention while operating power tools
may result in serious personal injury.
b) Use personal protective equipment.
Always wear eye protection. Protective
equipment such as dust masks, non-skid
safety shoes, hard hat or hearing protection
used for appropriate conditions will reduce
personal injuries.
c) Prevent unintentional starting. Ensure
the switch is in the o-position before
connecting to power source and or
battery pack, picking up or carrying the
tool. Carrying power tools with your nger
on the switch or energising the power tools
that have the switch on invites accidents.
d) Remove any adjusting key or wrench
before turning the power tool on.
A wrench or key left attached to a rotating part
of a power tool may result in personal injury.
e) Do not overreach. Keep proper
footing and balance at all times.
This enables better control of the power
tool in unexpected situations.
f) Dress properly. Do not wear loose
clothing or jewellery. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
g) If devices are provided for the
connection of dust extraction and
collection facilities, ensure that these are
connected and properly used. Use of dust
collection can reduce dust-related hazards.
(2.5)
4) General Power Tool Safety Warnings
[Power tool use and care].
a) Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job better
and safer at a rate for which it was designed.
b) Do not use the power tool if the switch
does not turn it on or o. Any power tool
that cannot be controlled with the switch is
dangerous and must be repaired.
c) Disconnect the power tool from the
power source and/or battery pack from
the power tool before making any
adjustments, changing accessories,
or storing power tools. Such preventative
safety measures reduce the risk of starting
the power tool accidentally.
d) Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for
misalignment or binding of moving
parts, breakage of moving parts and
any other condition that may aect
the power tools operation. If damaged,
have the power tool repaired before
use. Many accidents are caused by poorly
maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control.
g) Use the power tool, accessories and
tool bits etc. in accordance with these
instructions, taking into account the
working conditions and the work to
be performed. Use of the power tool for
operations dierent from those intended
could result in a hazardous situation.
(2.6)
5) General Power Tool Safety Warnings
[Service]
a) Have your power tool serviced by
a qualied repair person using only

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identical replacement parts. This will
ensure that the safety of the power tool is
maintained.
(2.7)
HEALTH ADVICE
WARNING: When using this machine, dust
particles may be produced. In some instances,
depending on the materials you are working
with, this dust can be particularly harmful.
If you suspect that paint on the surface
of material you wish to cut contains lead,
seek professional advice. Lead based paints
should only be removed by a professional
and you should not attempt to remove it
yourself. Once the dust has been deposited
on surfaces, hand to mouth contact can result
in the ingestion of lead. Exposure to even
low levels of lead can cause irreversible brain
and nervous system damage. The young and
unborn children are particularly vulnerable.
You are advised to consider the risks
associated with the materials you are working
with and to reduce the risk of exposure.
As some materials can produce dust that may
be hazardous to your health, we recommend
the use of an approved face mask with
replaceable lters when using this machine.
You should always:
• Work in a well-ventilated area.
• Work with approved safety equipment,
such as dust masks that are specially
designed to lter microscopic particles.
(2.8)
WARNING: The operation of any power tool
can result in foreign objects being thrown
towards your eyes, which could result in
severe eye damage. Before beginning power
tool operation, always wear safety goggles
or safety glasses with side shield or a full face
shield where necessary.
ADDITIONAL SAFETY INSTRUCTIONS
- TABLE SAWS
1) Guarding related warnings
a) Keep guards in place. Guards must be in
working order and be properly mounted.
A guard that is loose, damaged, or is
not functioning correctly must be
repaired or replaced.
b) Always use saw blade guard, riving
knife and anti-kickback device for
every through–cutting operation. For
through-cutting operations where the
saw blade cuts completely through the
thickness of the workpiece, the guard and
other safety devices help reduce the risk
of injury.
c) Immediately reattach the guarding
system after completing an operation
(such as rabbeting, dadoing or
resawing cuts) which requires removal
of the guard, riving knife and/or anti-
kickback device. The guard, riving knife,
and anti-kickback device help to reduce
the risk of injury.
d) Make sure the saw blade is not
contacting the guard, riving knife or
the workpiece before the switch is
turned on. Inadvertent contact of these
items with the saw blade could cause a
hazardous condition.
e) Adjust the riving knife as described
in this instruction manual. Incorrect
spacing, positioning and alignment
can make the riving knife ineective in
reducing the likelihood of kickback.
f) For the riving knife and anti-kickback
device to work, they must be engaged
in the workpiece. The riving knife and
anti-kickback device are ineective when
cutting workpieces that are too short to
be engaged with the riving knife and anti-
kickback device. Under these conditions
a kickback cannot be prevented by the
riving knife and anti-kickback device.
g) Use the appropriate saw blade for
the riving knife. For the riving knife to

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function properly, the saw blade diameter
must match the appropriate riving knife
and the body of the saw blade must be
thinner than the thickness of the riving
knife and the cutting width of the saw
blade must be wider than the thickness of
the riving knife.
2) Cutting procedures warnings
a) DANGER: Never place your fingers
or hands in the vicinity or in line with
the saw blade. A moment of inattention
or a slip could direct your hand towards the
saw blade and result in serious personal
injury.
b) Feed the workpiece into the saw
blade only against the direction of
rotation. Feeding the workpiece in the
same direction that the saw blade is
rotating above the table may result in the
workpiece, and your hand, being pulled
into the saw blade.
c) Never use the mitre gauge to feed
the workpiece when ripping and do
not use the rip fence as a length stop
when cross cutting with the mitre
gauge. Guiding the workpiece with the
rip fence and the mitre gauge at the same
time increases the likelihood of saw blade
binding and kickback.
d) When ripping, always apply the
workpiece feeding force between the
fence and the saw blade. Use a push
stick when the distance between the
fence and the saw blade is less than
150mm, and use a push block when
this distance is less than 50mm. “Work
helping” devices will keep your hand at a
safe distance from the saw blade.
e) Use only the push stick provided by
the manufacturer or constructed in
accordance with the instructions. This
push stick provides sucient distance of
the hand from the saw blade.
f) Never use a damaged or cut push stick.
A damaged push stick may break causing
your hand to slip into the saw blade.
g) Do not perform any operation
“freehand”. Always use either the rip
fence or the mitre gauge to position
and guide the workpiece. “Freehand”
means using your hands to support or
guide the workpiece, in lieu of a rip fence
or mitre gauge. Freehand sawing leads to
misalignment, binding and kickback.
h) Never reach around or over a rotating
saw blade. Reaching for a workpiece may
lead to accidental contact with the moving
saw blade.
i) Provide auxiliary workpiece support
to the rear and/or sides of the saw
table for long and/or wide workpieces
to keep them level. A long and/or wide
workpiece has a tendency to pivot on the
table’s edge, causing loss of control, saw
blade binding and kickback.
j) Feed workpiece at an even pace. Do
not bend or twist the workpiece. If
jamming occurs, turn the tool off
immediately, unplug the tool then
clear the jam. Jamming the saw blade by
the workpiece can cause kickback or stall
the motor.
k) Do not remove pieces of cut-off
material while the saw is running. The
material may become trapped between the
fence or inside the saw blade guard and the
saw blade pulling your ngers into the saw
blade. Turn the saw o and wait until the
saw blade stops before removing material.
l) Use an auxiliary fence in contact with
the table top when ripping workpieces
less than 2mm thick. A thin workpiece
may wedge under the rip fence and create
a kickback.
3) Kickback causes and related warnings
Kickback is a sudden reaction of the
workpiece due to a pinched, jammed
saw blade or misaligned line of cut in the
workpiece with respect to the saw blade or
when a part of the workpiece binds between

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the saw blade and the rip fence or other xed
object.
Most frequently during kickback, the
workpiece is lifted from the table by the rear
portion of the saw blade and is propelled
towards the operator.
Kickback is the result of saw misuse and/or
incorrect operating procedures or conditions
and can be avoided by taking proper
precautions as given below.
a) Never stand directly in line with the
saw blade. Always position your body
on the same side of the saw blade
as the fence. Kickback may propel the
workpiece at high velocity towards anyone
standing in front and in line with the saw
blade.
b) Never reach over or in back of the
saw blade to pull or to support the
workpiece. Accidental contact with the
saw blade may occur or kickback may drag
your ngers into the saw blade.
c) Never hold and press the workpiece
that is being cut off against the
rotating saw blade. Pressing the
workpiece being cut o against the saw
blade will create a binding condition and
kickback.
d) Align the fence to be parallel with the
saw blade. A misaligned fence will pinch
the workpiece against the saw blade and
create kickback.
e) Use a featherboard to guide the
workpiece against the table and fence
when making non-through cuts such
as rabbeting, dadoing or resawing
cuts. A featherboard helps to control the
workpiece in the event of a kickback.
f) Use extra caution when making a
cut into blind areas of assembled
workpieces. The protruding saw blade
may cut objects that can cause kickback.
g) Support large panels to minimise
the risk of saw blade pinching and
kickback. Large panels tend to sag under
their own weight. Support(s) must be
placed under all portions of the panel
overhanging the table top.
h) Use extra caution when cutting a
workpiece that is twisted, knotted,
warped or does not have a straight
edge to guide it with a mitre gauge or
along the fence. A warped, knotted, or
twisted workpiece is unstable and causes
misalignment of the kerf with the saw
blade, binding and kickback.
i) Never cut more than one workpiece,
stacked vertically or horizontally.
The saw blade could pick up one or more
pieces and cause kickback.
j) When restarting the saw with the saw
blade in the workpiece, centre the
saw blade in the kerf so that the saw
teeth are not engaged in the material.
If the saw blade binds, it may lift up the
workpiece and cause kickback when the
saw is restarted.
k) Keep saw blades clean, sharp, and
with sufficient set. Never use warped
saw blades or saw blades with cracked
or broken teeth. Sharp and properly set
saw blades minimise binding, stalling and
kickback.
4) Table saw operating procedure
warnings
a) Turn off the table saw and disconnect
the power cord when removing the
table insert, changing the saw blade
or making adjustments to the riving
knife, anti-kickback device or saw
blade guard, and when the machine
is left unattended. Precautionary
measures will avoid accidents.
b) Never leave the table saw running
unattended. Turn it off and don’t leave
the tool until it comes to a complete
stop. An unattended running saw is an
uncontrolled hazard.
c) Locate the table saw in a well-lit and
level area where you can maintain
good footing and balance. It should

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be installed in an area that provides
enough room to easily handle the
size of your workpiece. Cramped, dark
areas, and uneven slippery oors invite
accidents.
d) Frequently clean and remove sawdust
from under the saw table and/or the
dust collection device. Accumulated
sawdust is combustible and may self-ignite.
e) The table saw must be secured. A table
saw that is not properly secured may move
or tip over.
f) Remove tools, wood scraps, etc. from
the table before the table saw is
turned on. Distraction or a potential jam
can be dangerous.
g) Always use saw blades with correct
size and shape (diamond versus round)
of arbour holes. Saw blades that do not
match the mounting hardware of the saw
will run o-centre, causing loss of control.
h) Never use damaged or incorrect
saw blade mounting means such as
flanges, saw blade washers, bolts
or nuts. These mounting means were
specially designed for your saw, for safe
operation and optimum performance.
i) Never stand on the table saw, do not
use it as a stepping stool. Serious injury
could occur if the tool is tipped or if the
cutting tool is accidentally contacted.
j) Make sure that the saw blade is
installed to rotate in the proper
direction. Do not use grinding wheels,
wire brushes, or abrasive wheels
on a table saw. Improper saw blade
installation or use of accessories not
recommended may cause serious injury.
(4.1)
GETTING STARTED
UNPACKING
Caution: This packaging contains sharp
objects. Take care when unpacking.
Remove the machine, together with the
accessories supplied from the packaging.
Check carefully to ensure that the machine
is in good condition and account for all the
accessories listed in this manual. Also make
sure that all the accessories are complete.
If any parts are found to be missing,
the machine and its accessories should be
returned together in their original packaging
to the retailer. Do not throw the packaging
away; keep it safe throughout the guarantee
period. Dispose of the packaging in an
environmentally responsible manner.
Recycle if possible. Do not let children
play with empty plastic bags due to the
risk of suocation.

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(4.2)
ITEMS SUPPLIED
Description Quantity
Instruction Manual 1
Multi-Material Cutting Blade 1
Table Extensions 2
Table Extension Support Struts 4
Leg Set (4 corner Legs) 1 Set
Cross Braces 4
Rubber Feet 4
Blade Guard with
Extraction Port 1
Dust Extraction Hose 1
Mitre Gauge 1
Anti-Bounce Device 1
Adjustable Rip Fence 1
Rear Cantilever Braces 2
Push Stick 1
Fence Rail (2 piece) 1
Fence Rail Joining Tongue 1
Hex Key 1
Blade Changing Spanners (2pc) 1 Set
Assorted fixings 1 Bag
Riving Knife 1
4.3
ADDITIONAL ACCESSORIES
In addition to the standard items supplied with
this machine the following accessories are also
available from the Evolution online shop at
www.evolutionpowertools.com
or from your local retailer.
(4.4)
Description Part No
Multi-Material
Cutting Blade FURYBLADE255MULTI
Wood Blade RAGEBLADE255WOOD

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MACHINE OVERVIEW
10
14 15
3
2
8
7
13
16
17
12
6
5
9
11
G
F
1
4
1. ON/OFF SWITCH
2. RIVING KNIFE
3. BLADE GUARD
4. BLADE
5. BEVEL LOCKING KNOB
6. RISE AND FALL/BEVEL ADJUSTMENT
HAND WHEEL
7. RIP FENCE SCALE MAGNIFIER
8. RIP FENCE LOCKING HANDLE
9. PUSH STICK
10. RIP FENCE
11. REAR CANTILEVER BRACES
12. ANTI-BOUNCE DEVICE
13. SLIDING MITRE FENCE
14. DUST PORT
15. DUST HOSE
16. REAR DUST PORT
17. BLADE CHANGE SPANNERS

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A. BLACK CORNER LEGS (STAMPED A) x 4
B. CROSS-BRACES (STAMPED B) x 2
C. CROSS-BRACES (STAMPED C) x 2
D. REAR CANTILEVER BRACES x 2
E. RUBBER FEET x 4
F. SIDE TABLE EXTENSION PANELS x 2
G. SIDE TABLE SUPPORT STRUTS x 4
H. BLADE GUARD x 1
I. ANTI-BOUNCE DEVICE x 1
J. RIP FENCE x 1
K. MITRE GAUGE x 1
L. FENCE RAIL 2 pieces
M. FENCE RAIL JOINING TONGUE x 1
N. HEX HEADED SCREW x 28
O. FLANGE NUT x 35
P. COACH BOLT (BLACK) x 7
Q. HEX SOCKET CAP SCREW x 1
R. NUT (BLACK) x 2
S. RIVING KNIFE x 1
WHAT’S IN THE BOX
H
I
J
N O P Q R
A
E
B
C
D
K
FG
M
L
T
S

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ASSEMBLY
Note: This process can be considerably aided by studying
the images of an assembled machine as found on the machine
overview page.
THE STAND
Four corner legs (A) (stamped A) and four cross-braces (B+C)
comprise the main stand components.
Four cross-braces are supplied (Fig 1). The cross-braces
stamped with the letter B are for the front and rear of the
machine stand. The cross-braces stamped with the letter C
are for the right and left hand sides of the machine stand.
Identify all the parts before proceeding with the assembly.
Note: The rubber feet (E) are a simple push t onto the legs (A),
and are attached to the end of the leg opposite to the stamped
letter A (this is the top of the leg)
• Carefully position the main body of the machine (inverted)
on a secure, clean work-surface or workbench with the table
top on the work-surface. (Fig. 2)
Note: A large clean cloth positioned on the work-surface
would help protect the table top from accidental damage.
• Remove the eight Ø10 mm hex headed screws and their
associated washers from the corners of the machines main
body (Fig. 3).
• Attach the four legs (A) to the main body of the machine
using the previously removed hex headed screws. Do not
tighten the screws at this stage. Hand tight is sucient and
be careful to ensure that the rectangular boss moulded into
the machines body engages with the rectangular slot found
in the top of the legs (Fig. 4)
• Attach the front and rear cross-braces (B) across the front and
rear of the stand using the Ø10mm hex headed screws (N)
and nuts (O) provided.
Note: The cross-braces should be positioned to the inside
of the stand with the sloping ends of the braces echoing
the splay of the attached legs. Ensure that the screws (N) are
inserted from the outside of the stand with the nut (O) positioned
to the inside of the stand. Again only hand-tighten these screws at
this stage.
Fig. 3
Fig. 4
Fig. 1
Fig. 2

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EN
ES
DE
FR
IT
NL
• Attach the side cross-braces (C) to the corner legs (Fig. 5)
in the same manner as the front and rear cross-braces
were attached.
• Push t the rubber feet (E) onto the bottom of each leg.
Note: The machine can now be lifted from the
work-surface/workbench.
WARNING: This machine is heavy. Enlist competent help
when lifting this machine from the workbench.
Allow the machine a few minutes to settle. When satised
that the machine is standing squarely, upright and is rm and
secure thoroughly tighten all of the xing screws.
• Attach the cantilever braces to the rear two corner legs (D)
of the machine stand (Fig. 6).
Note: These cantilever braces provide extra security and
stability when the machine is in use.
ATTACHING THE TABLE EXTENSIONS
Note: The pressed steel table extension panels (F) are not
handed and can t on either side of the machine.
Each table extension attaches to the main table of the machine
using two hex headed machine screws (N) and nut (O). The
holes for the screws to pass through in the table extension
panels are positioned to the very front and rear of the side
anges. (Fig. 7) Insert the hex headed machine screws and
attach the table extension panels to the main table using the
hex headed screws (N) and nuts (O) etc.
Note: The side table support struts (G) are supplied in two
sizes. The longer 2 should be tted to the left hand side of the
machine, the shorter two on the right, and should be attached
to the outer ange of the extension panels. Fasten one end of
the support strut to the inside of the extension panel using the
rearmost hole. Repeat this step on both sides. (Fig. 8).
The other end of the support strut attaches to the top of its
accompanying corner leg.
• Carefully remove the relevant machine screw from the top
of the corner leg.
Fig. 5
Fig. 6
Fig. 7
Fig. 8

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• Insert the machine screw through the end of the support strut
and ret the machine screw to the machines main body. (Fig. 9)
Use a straight edge or similar placed across the table and
the extension panel to check the alignment. The extension
panels should be exactly level with and ush to the main
table of the machine.
Note: The support struts and the extension panels are
provided with elongated slotted holes. These facilitate slight
adjustment and realignment of components as necessary.
• Final micro adjustment and alignment of the table extensions
is possible by repositioning the relevant components using
the exibility provided by the slotted holes.
• When exact alignment of all of the components is achieved
all the xing screws should be securely tightened.
THE FENCE RAIL
Note: The fence rail is supplied in two pieces (L) which slot
together. The plastic connecting tongue (M) should be
inserted into the rectangular voids in the two extrusions
to bridge both parts of the Fence Rail. (Fig. 10)
• Attach the seven coach bolts (P) within the seven holes of
the machine (two in each extension and three in the main
aluminium table) using nut (O). Hand tighten only. (Fig. 11)
• Slide the fence rail over the seven protruding bolt heads
(Fig. 12) until the fence rail is central across the front of
the machine and fully tighten the bolts.
ADJUSTMENT
WARNING: The machine must not be connected to the mains
supply when carrying out the following procedure(s).
Note: The fence rail needs to be positioned correctly for the
scale to read accurately. Even when correctly adjusted the scale
should always be regarded as a useful cutting guide. The scale
does not supplant the need for accurate marking out.
• Locate the rip fence (J) in the fence rail to the RH side of
the blade.
• Raise the saw blade (refer to OPERATION RAISING/
LOWERING THE BLADE on page 21).
• Slide the rip fence along the fence rail until it rests against
the raised saw blade.
• Look through the rip fence magnier.
Fig. 9
Fig. 10
Fig. 11
Fig. 12

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EN
ES
DE
FR
IT
NL
• Loosen slightly the seven coach bolts (P) which hold the
fence rail to the machine.
• Gently move the fence rail to the right or left until the ‘0’
position on the scale coincides with the datum line in the
magnier. (Fig. 13)
• Check, and when satised that calibration has been
achieved, tighten the seven fence rail nuts securely.
• Lower the blade.
Note: The rip fence simply slots into the fence rail, and can be
locked into position anywhere along the rails length, and at either
side of the machine by pressing the locking lever downwards.
CHECKING/ADJUSTING THE RIP FENCE
When the fence rail and rip fence have been attached to the
machine, the rip fence should be checked to ensure that it lies
parallel to the blade.
• Raise the blade to its full height.
• Rest a straight-edge or similar against the blade.
• Bring the rip fence up to the straight-edge and check
for parallelism.
• If adjustment is needed, gain access to the two socket
headed screws through the two holes in the carrier. (Fig. 14)
• Loosen these screws using the correct sized hex key,
and adjust the fence as required.
• Tighten and re-check the rip fence when correct alignment
has been achieved.
• Lower the blade.
SLIDING MITRE GAUGE
Note: The sliding mitre gauge (K) ts in either of the inverted
‘T’ slots in the machine table.
The adjustable aluminium faceplate is held in the protractor base
of the mitre gauge by two machine screws and thumb nuts.
The anti-bounce device (I) can be tted into the socket
incorporated into the mitre gauge base. (Fig. 15) Turning the
locking handle anti-clockwise (Fig. 16) allows the mitre gauge
angle to be adjusted. Use the protractor scale and pointer and
set the gauge to the desired angle. Tighten the vertical handle
when the required angle has been selected.
Note: It is recommended that the anti-bounce device is tted
only when needed (e.g. when cutting thin sheet material or
Fig. 13
Fig. 15
Fig. 14
Fig. 16

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thin walled metal tube etc). At other times safely store the
device o the machine.
The pillar of the anti-bounce device ts into the socket in the
mitre gauge base, and is held in place by a thumb screw. (Fig 17)
TOP BLADE GUARD
The top blade guard (H) (sometimes referred to as a crown
guard) must always be tted to the machines riving knife.
The ‘split’ line along the top of the guard indicates the centre
line of the saw blade below. Graphics on the guard further
reinforce the cutting line of the saw blade.
WARNING: The top blade guard must be tted to the
machines riving knife.
WARNING: The machine must be disconnected from the
mains supply when installing the blade guard.
• Remove the Table Access Plate.
• Raise the blade to its highest position - See page 21
‘RAISING/LOWERING THE BLADE’ section.
• Slide the Riving Knife between the xing plate and
mounting block (Fig. 18). Ensure that the mounting blocks
projecting lugs engage with the slot in the Riving Knife.
• Adjust the Riving Knife so that it is between 3 – 5mm from
the saw blade. The blade guard mounting hole on the riving
knife should be at least 10mm higher than the tooth peak
(Fig. 19).
• When correct alignment is achieved tighten the xing bolt.
• Check the saw blade rotates freely and teeth are within
3 - 5mm of the Riving Knife.
• Re-install the Table Access Plate.
• The guards locating pin should be positioned through the
hole machined in the top edge of the riving knife (Fig. 20).
Secure using the thumb screw, do not over tighten.
Note: Adjust the blade guard for the material you are cutting.
To adjust to the thickness of the material being cut, the blade
guard must pivot up and down easily and smoothly, so do not
over-tighten this wing nut.
• Check the operation of the blade guard. Ensure that it is
working eciently and covers the blade at the sides as well
as the crown.
• Lower the blade a little and recheck that the blade guard
Fig. 18
Fig. 17
Fig. 19
Fig. 20
3 - 5mm
10mm