Ewellix CLSM-92-T User manual

CATEGORY
MAX 2 LINES
Linear Modules
- CLSM
INSTALLATION, OPERATION AND MAINTENANCE MANUAL

33
Contents
1.0 General information......................................................4
1.1 Information in this manual ...............................................4
1.2 Explanation of symbols and signal words ......................4
1.3 Limitation of liability ........................................................5
1.4 Copyright.........................................................................5
1.5 Spare parts......................................................................5
1.6 Warranty terms ...............................................................5
1.7 Customer service ...........................................................5
2.0 Safety ............................................................................ 6
2.1 Hazard potential ............................................................6
2.2 Intended use ...................................................................7
2.3 Essential performance ....................................................7
2.4 Responsibility of the owner and processor ...................7
2.5 Authorized personnel .....................................................8
2.6 Modications to the device.............................................8
2.7 General safety advice......................................................8
2.8 Electrical safety ..............................................................9
2.9 Disclaimer of liability .......................................................9
3.0 Technical data ............................................................10
3.1 Operating conditions..................................................... 10
3.2 Product label................................................................. 10
3.3 Safety sign labels attached on the device ................... 10
4.0 Structure and function .............................................. 11
4.1 Brief description ............................................................ 11
4.2 Direction of motor during operation ........................... 14
4.3 Sensor mounting........................................................... 14
5.0 Delivery, Packaging and Storage ............................. 15
5.1 Safety information for transporting............................... 15
5.2 Delivery inspection........................................................ 15
5.3 Returning module to the manufacturer......................... 16
5.4 Packaging...................................................................... 16
5.5 Storage.......................................................................... 16
6.0 Installation ................................................................. 17
6.1 Installation location ....................................................... 17
6.2 Inspections prior to initial operation............................. 17
6.3 Installation ..................................................................... 17
6.4 Turning device on and o.............................................. 18
WARNING
Read this manual before installing,
operating or maintaining this actuator.
Failure to follow safety precautions and
instructions could cause actuator failure
and result in serious injury, death or
property damage.
7.0 Operation .................................................................... 19
7.1 Safety ............................................................................ 19
7.2 Normal operation .......................................................... 19
7.3 Action before use .......................................................... 19
7.4 Emergency disengagement ........................................ 19
7.5 Action after use .............................................................20
7.6 Installation instruction CLSM inline kit..........................20
8.0 Maintenance ...............................................................23
8.1 Maintenance plan ..........................................................23
8.2 Maintenance work ........................................................23
8.3 Measures after maintenance completed...................... 25
8.4 Maintenance checks .....................................................25
9.0 Malfunctions ...............................................................26
9.1 Malfunction table ..........................................................27
9.2 Start of operation after xing malfunction.................... 27
10.0 Dismantling ..............................................................28
10.1 Dismantling of the CLSM linear module .....................28
10.2 Disposal.......................................................................28
11.0 Appendix ....................................................................29

4
CLSM
1.0 General information
1.1 Information in this
manual
This manual provides important information on how to work
with the linear module (also called device or drive) safely and
eciently.
The manual is part of the device, must always be kept near
the device and should be available for personnel to read at
any time. All personnel working with the device must read
and understand this manual before starting any work. Strict
compliance with all specied safety notes and instructions
is a basic requirement for safety at work.
Moreover, the accident prevention guidelines and general
safety regulations applicable at the place of use of the de-
vice must also be complied with.
For a better representation of the circumstance of use, the
illustrations used are not necessarily to scale and may vary
from the actual design of the devicedevice.
1.2 Explanation of
symbols and signal words
Safety precautions
Safety precautions are identied by symbols and signal
words as shown on the right side in this chapter. The signal
words indicate the severity of the hazard and the chance it
could occur.
Follow these safety precautions and act cautiously in order
to avoid accidents resulting in personal injury and damage
to property.
DANGER
Indicates a dangerous situation, which
will lead to death or serious personal
injury, if the precautionary measures are
ignored.
WARNING
Indicates a dangerous situation, which
can lead to serious personal injury or
death, if the precautionary measures are
ignored.
CAUTION
Indicates a dangerous situation, which
can lead to minor or moderate injury, if
the precautionary measures are ignored.
NOTICE
Indicates a dangerous situation, which
can lead to minor or moderate property
damage, if the precautionary measures
are ignored.
NOTE
Emphasizes useful hints and
recommendations as well as information
for ecient and trouble-free operation.

5
1.0 General information
1.3 Limitation of liability
All information and notes in this manual were compiled by
considering applicable standards and regulations, the pres-
ent status of technology and our years of knowledge and
experience.
The manufacturer will not be liable for damage to the linear
module or the equipment into which the linear module has
been installed resulting from:
• Disregarding this manual
• Unintended use
• Employment of untrained personnel
• Unauthorized conversions
• Technical modication
• Manipulation or removal of the screws on the device
• Use of unapproved spare parts
If the linear module is customized by Ewellix, the actual
product delivered may be dierent from what is described in
the manual. In this case, ask Ewellix for any additional in-
structions or safety precautions relevant to these devices.
We reserve the right to make technical modications to the
linear module to improve usability.
1.4 Copyright
This manual is protected by copyright law and exclusively to
be used internally by Ewellix customers.
Passing this manual on to third parties, duplication of any
kind – even in the form of excerpts – as well as the external
use and/or disclosure of the Contents without the written
consent of the manufacturer is not permitted.
Ewellix reserves the right to seek compensation for viola-
tions of these restrictions.
1.5 Spare parts
The CLSM linear module is not meant to be repaired by cus-
tomer personnel. All warranty and service claims become
void without notice if any screws on the linear module have
been loosened or removed.
WARNING
Safety hazard caused by use of non-genuine spare parts
Wrong or faulty spare parts can adversely aect safety and
cause serious injury, damage, malfunction or total failure.
Therefore:
• Spare parts in/on the device may only be replaced by the manu-
facturer.
The device must be dismantled and sent to the manufac-
turer for repair and replacement of spare parts. The address
where to send the device back for repair is listed on the
back cover of this document.
1.6 Warranty terms
The applicable and eective warranty terms are those con-
tained in the manufacturer’s terms and conditions of sale.
1.7 Customer service
Ewellix Customer Service is always available to provide
technical information and answer questions.
See the contact information for Ewellix Customer Service on
the back cover.Warning labels
The symbol to the left can be found on the actuator near the
hot surface danger.
Hot surfaces on actuator can cause burns and should not be
touched. Protection must be provided against accidental
contact if necessary.

6
CLSM
These operating instructions contain basic guidelines that
have to be observed during mounting, operation and main-
tenance of the CLSM linear module series. It is imperative
that these instructions, particularly the “Safety” section, be
thoroughly studied and understood by the tter and any
skilled workers or operators prior to mounting and start-up.
If there is any uncertainty or doubt, please contact Ewellix
for support.
These operating instructions and the manual for the overall
system, which contains the most important elements of
these operating instructions, must always be available at the
place of operation of the slides or the system.
It is not only the general safety advice listed here under
“safety” which must be observed. Also pay attention to the
additional safety advice in the other chapters of this manual
and to existing national accident prevention regulations.
2.1 Hazard potential
The machine will not perform the intended function (fault),
for various reasons, including:
Potential risks
The machine will not perform the intended function (fault) or
can cause an accident or injury , for various reasons,
including:
• Human mistakes
• Malfunction of safety devices
• Unauthorized personnel
• Variation of the processed material, or of the workpiece.
• Failure of one or more of its components.
• External eects (for example shock, vibration, electromag-
netic magnetic elds).
• An error or defect in the design
• Failure of power supply.
• Inability to gain control of the machine by the operator
2.0 Safety
DANGER
The CLSM linear module series has been designed and
constructed in compliance with state-of-the-art technology. They
are safe to use under the conditions tested by us. Nevertheless,
they can pose potential hazards to the life and health of the
operators as well as to the machine and other asset values and
to ecient machine operation if:
• they are not mounted or operated by trained or at least instructed
personnel, or,
• they are used incorrectly or for a purpose other than intended, or,
• the safety advice in the system manual is not observed.
DANGER
These in particular are the hazards:
• There is a risk of trapping, slicing or cutting ngers or the hand
between the slide top and the end plates.
• During continuous operation, the motor and thus the surface can
heat up, which creates a burn hazard when touching the parts.
• Further sources of danger are the strong attractive forces of the
permanent magnets tted in the secondary part, the resulting
magnetic eld and the risk of electric shocks when touching the
motor contacts.
These hazards must be prevented through suitable protec-
tive devices within the nal machine. There are warning la-
bels on both end plates if the prole rail slide has bellows
and on two outer magnets if there are no bellows. It is for-
bidden to remove or damage these labels. If you need new
warning labels, please contact Ewellix.

7
2.0 General notes
7
2.2 Intended use
The device has been designated and built exclusively for its
intended purpose as described in these instructions.
The device is only to be used to lift or transport loads.
It can be installed in industrial and construction technology
applications.
• The CLSM linear module must only be used for positioning
loads that do not give o emissions which could pose a
danger to the axis and that do not overload the axis. The
transport of people and animals is forbidden.
• The CLSM linear module have been designed for horizon-
tal installation as a single axis or as a combination of axes
such as cross tables or gantries. Where vertical installation
is planned, please contact Ewellix.
• The CLSM linear module must not be used in outdoor, wet
or explosive areas.
• The CLSM linear module have to be used within the tem
WARNING
Risk from misuse
Any utilization of this device beyond its intended purpose may
lead to potentially hazardous situations.
Therefore:
• Strictly adhere to all safety precautions and instructions in this
operating manual.
• Do not allow this device to be subjected to weather conditions,
strong UV rays, corrosive or explosive air media as well as other
aggressive media.
• Do not modify, retool or change the structural design or individual
components of the linear module.
• Never use the device outside of the technical application and op-
erational limits described in this manual..perature range of 0 to
55°C.
2.3 Essential performance
Essential performance is the performance necessary to
achieve freedom from unacceptable risk. Unacceptable risk
occurs when a product’s failure will cause harm to the work-
ers or the environment
Essential performance of the CLSM linear module is operation
between the range of performance and environment data.
NOTE
Product specications for each linear module are indicated in
Appendix 1 – technical data.
DANGER
Risk of injury and harmful results of failure of essential
performance
The CLSM linear module must maintain essential performance in both
operation and during the failure of any one component of the device.
2.4 Responsibility of the
owner and processor
The device is designed for personal use and is also used in
commercial applications by owners or processors.
The processor is the contracting partner of the reseller or
the manufacturer. The processor installs the device in a
complete system (application).
Any injury, damage or loss caused by violation of these in-
structions will be the responsibility of the owner or
processor.
In addition to following the safety instructions in this manual,
the owner or processor must do the following concerning
the safety and accident prevention guidelines and environ-
mental protection regulations applicable to the site of the
system’s installation:
• Inform themselves of applicable industrial safety regula-
tions and use risk assessment to determine additional haz-
ards that arise due to the specic working conditions pre-
vailing at the site where the device is installed. The risk
assessment must be implemented in the form of work in-
structions for device operation.
• Must conrm that the work instructions created for the
system including the device satisfy current legal require-
ments and modify the instructions, if they don’t.
• Clearly regulate and specify the responsibilities for instal-
lation, operation, maintenance, and cleaning the system.
• Ensure that all employees who deal with the device have
read and understood this manual.
• Provide personnel with the required protective equipment.
• Must train personnel at regular intervals and inform per-
sonnel of the hazards.
• In addition, owner must ensure that the device is in ade-
quate working condition. They must do the following:
• Ensure that the maintenance intervals described in these
instructions are complied with.
• Have all safety devices inspected regularly for function and
completeness

8
CLSM
8
2.5 Authorized personnel
The CLSM linear module must only be installed, started up,
operated and maintained by qualied personnel
WARNING
Improper installation, operation and maintenance can result in
serious injury, death or property damage.
Use only qualied, trained personnel (as described below) who
have read, understand and follow these instructions.
The operator of the CLSM linear module series must ensure
that thes operating instructions are available to the workers
in charge of installation, start-up, operation and mainte-
nance of the slides, and make sure that the manual is thor-
oughly studied and understood.
Only then may the machine be put into operation
2.5.1 Qualications
The following qualication are specied for dierent areas of
activity listed in the manual.
• A trained person (Operator)
Has been instructed by the customer in an orientation ses-
sion on the assigned tasks and possible dangers in case
of improper behavior.
• Qualied personnel
Based on their professional training, know-how and expe-
rience as well as knowledge of the applicable standards
and regulations, these personnel are able to perform as-
signed work activities and to detect and avoid possible
dangers on their own.
Only persons who are expected to perform their tasks relia-
bly are permitted and personnel whose reaction capability is
impaired, for example, through drugs alcohol or medication,
are not permitted
2.6 Modications to the
device
To avoid hazardous situations and to ensure optimal perfor-
mance, do not make any changes or modications to the
device unless they have been specically authorized by
Ewellix.
2.6.1 Warning labels
The symbol to the right can be found on the linear
module near the hot surface danger.
Hot surfaces on the linear module can cause burns and
should not be touched.
Protection should be provided against accidental contact if
necessary.
2.7 General safety advice
DANGER
It is imperative that the following notices are observed during
installation, start-up, maintenance, operation and repair!
Any installation and repair work to the CLSM linear module
should only be carried out when the machine is at a standstill
and de-energized. Prior to beginning the work, you must ensure
that the intermediate circuit of the power output module is
completely discharged and that unauthorized or unintended
switching on of a supply voltage by third party is not possible.
According to 2006/42/EC machine directive, the CLSM linear
module is partly completed machinery. Operation of the axis
is only permissible with suitable mechanical and electrical
protective devices. These must comply with the laws and
regulations of the respective country in which the CLSM module
is operated.
The CLSM-150-L…A linear module is tted with strong
permanent magnets. People with cardiac pacemakers or other
implants that must not be exposed to strong magnetic elds,
must keep a safe distance of at least 1,5 m. This distance
must be kept irrespective of the installation and operational
condition of the axis as well as during transport and storage
Corresponding warning labels are tted directly to the axis and
must also be applied to the nal machine clearly visibly by the
operator when the axis has been installed.
Magnetizable data storage media may be destroyed or damaged
by the strong magnetic elds. For such data carriers, keep a
minimum distance of 200 mm.
Due to the high magnetic forces, be especially careful during
installation of the axis into the nal machine as well as during
work near the axis when using iron-containing objects (for
example, tools).
DANGER
The standard-type motor of CLSM linear module is commutated
via an incremental encoder system. Depending on the type of
amplier used, there can be a short movement of the slide when
switching on the axis.
The operator must ensure that this potential commutation
movement will not damage the machine or endanger people.
• The standard version of the CLSM linear module is not tted with
a separate brake. In the event of voltage breakdown or failure of
the measurement system, the slide may move into its end position
uncontrolled. The CLSM linear module series is equipped with
end position dampers. If these cannot be reached because the
application dictates limited travel, the operator must ensure that
other end position dampers are tted to the nal machine that
can take over this function in the event of failure.
• For vertical applications of the axis, please contact Ewellix.
• When CLSM-150-L without bellows is used, the operator is
obliged to protect the magnetic rail against contamination, in par-
ticular against iron-containing foreign particles. These can de-
stroy the motor due to the small air gap between the primary and
secondary part.

9
2.0 General notes
9
2.8 Electrical safety
NOTE
Declaration of EMC (Electro Magnetic Compatibility) of the linear
motor for CLSM-150-L…A is provided, if needed.
DANGER
The plug and socket connections of motor and encoder must
never be separated or connected under voltage! Disconnecting
the motor plug is permissible only after switching o the power
output module of the servo amplier and discharging of the
intermediate circuit down to below 40 V. The time for discharging
of the intermediate circuit depends on the servo amplier used
and the connected load and can be gathered from the relevant
documentation. As a rule, a discharging period of 5 minutes can
be considered sucient.
2.9 Disclaimer of liability
When the safety advice in this manual is not observed, this
can endanger persons, the environment and machinery.
The manufacturer assumes no liability for unauthorized
modications to the CLSM Linear module., nor for improper
installation, start-up, maintenance and repairs as well as un-
authorized use or improper operation of the CLSM Linear
module.
Only original replacement and expandable parts from
Ewellix and SIEMENS are approved and should be used
without exception.
The use of other parts may result in increased hazards.

10
CLSM
10
3.0 Technical data
NOTE
The technical data (dimensions, weight, output, connection value
etc.) can be found in the drawings and data sheets at the end of
this manual (see Appendix 1).
3.1 Operating conditions
Environment
Information Unit Value Unit
Temperature range 0…+55 ° C
Relative atmospheric humidity, maximum
(no build up of condensation) 95 %
3.2 Product label
The Product label provides the following
information
1. Identication of Type
2. Serial Number
3. Code Number
4. Address
5. Lead
6. Stroke
1
2 3 5 3 6
3.3 Safety sign labels
attached on the device
WARNING
The outside temperature of the module should not exceed 70 °C
Exceeding this temperature will decrease the life rating of the
linear module as described in the performance diagram.

11
4.0 Structure and function
4.0 Structure and function
4.1 Brief description
The CLSM is a mechanical drive designed to work in factory
automation or medical industry. The drive is used exclusively
for the movement of the carriage.
The operating principles and structures are described In this
section.
Ball screw type
The gure above is CLSM-150-B…A. The ball screw (9) in
the linear unit is powered by the motor (3). The coupling (5)
is used to transfer power between the motor and the ball
screw.
When ball screw rotates, the carriage (7) starts to run back
and forth according to the direction of motor rotation.
CLSM-150-B…P, and CLSM-150-B…S have the same
mechanism.
23
6
2
Linear motor type
The gure above is CLSM-150-L…A. Unlike ball screw type
of module, this module is powered by a linear motor mover
(4). If the power is supplied through the cable (6), the linear
motor mover is magnetized and can move the linear motor
stator.
The carriage is attached to the linear motor mover, so it can
move back and forth.
1 14 4

12
CLSM
4.1.1 CLSM Linear module overview
CLSM-150-B…A
CLSM-150-B…P
1
2 3 64 75 8
CLSM-150-B…A
1. Upper cover
2. End plate
3. Motor (option)
4. Motor adapter
5. Coupling
6. Coupling housing
7. Carriage
8. Ball screw
CLSM-150-B…P
1. Upper cover
2. View window
3. Motor (option)
4. Motor adapter
5. Coupling housing
6. Coupling
7. Carriage
8. Ball screw
9. PU strip
1
2
3 64 75 8 9

13
4.0 Structure and function
CLSM-150-L…A
CLSM-150-L…A
1. Carriage
2. Upper cover
3. End plate
4. Linear motor mover
5. Sensor bracket and photosensor (Omron EE-SX674)
6. Cable and cable chain
7. Linear motor stator
1
2
3 4 5 6 7
3
CLSM-150-L…A
3. Encoder ( RSF Elecktronik -MS15MK )

14
CLSM
4.2 Direction of motor
during operation
4.3 Sensor mounting
Sensor can be mounted in the grooves on the CLSM 150 lin-
ear module.
Install the sensors: the sensors can be mounted into the
grooves after disassembling the end plates and tightening
the sensor brackets with xing screws.
Note
The technical data (dimensions, weight, output, connection value
etc.) can be found in the drawings and data sheets at the end of
this manual (see Appendix 1).
Counterclockwise CCW
Clockwise CW
Counterclockwise CCW
Clockwise CW
1. Clockwise CW: The carriage moves backward.
2. Counterclockwise CCW: The carriage moves forward.

15
5.0 Delivery, Packaging and Storage
5.0 Delivery, Packaging
and Storage
5.1 Safety information for
transporting
• Avoid shocks during transport.
• Transport the CLSM linear module only with original pack-
aging.
• Always ensure that the transportation safety device is
mounted.
• Store only in dry, well-tempered areas.
• Remove packaging just before mounting the module and
and save it in case you need to return it.
• The CLSM linear module must only be lifted at the bottom
part.
• When lifting the CLSM linear module, always support the
entire bottom. Otherwise a deection can occur due to its
own weight resulting in reduced accuracy.
• Only use lifters and gadgets with sucient load carrying
capacity.
• It’s only allowed to remove the transportation safety device
of the CLSM linear module after inserting the axis into the
nal machine and tightening at least 50% of the attach-
ment screws of the bottom part.
NOTICE
Proper transport is imperative to prevent signicant material
damage,
Therefore:
• Proceed carefully during the loading, unloading and delivery of
the package items to its nal destination and comply with the in-
formation shown on the packaging,
• Only remove the module from its packaging right before installa-
tion.
• Note storage requirements if the linear module needs to be re-
turned to the manufacturer (see 5.5)..
5.2 Delivery inspection
The CLSM linear module is delivered as one packaged unit
in a box or on Pallets
Check the delivery for completeness and damage immedi-
ately upon receipt.
Check completeness of delivery:
• Unpack.
• Check that all devices and options are contained in the
package.
• Check the products for damage, scratches and dents.
Proceed as follows in conjunction with visible
exterior transport damage:
• Do not accept delivery or do so only with reservations.
• Record scope of damage on the transport document or on
the bill of delivery of the shipping company.
• Initiate complaint with shipping company.
Note
Report any damage as soon as it has been recognized.
• Damage claims can only be asserted within the transporter’s ap-
plicable complaint period..

16
CLSM
5.5 Storage
Pack the device in its original packaging for storage.
• Do not store outside.
• Storage should be dry and dust-free.
• Keep away from any aggressive media.
• Protect from UV radiation.
• Avoid mechanical vibrations.
• Storage temperature: -20 to 40 °C
• Relative atmospheric humidity: max, 95% (no build up of
condensation).
• To store longer than three months, check the general con-
dition of all parts of the packaging on a monthly basis. If
necessary, refresh or renew the conservation.
Note
It is possible that there are notices on the packaging con-
cerning storage which go beyond the requirements listed
here. If so, follow those notices.
5.3 Returning module to
the manufacturer
Proceed as follows for the return transport:
1. Dismantle the device if necessary (see 10 Dismantling)
2. Pack device in its original packaging. Follow storage
conditions (see 5.5 storage).
3. Send to manufacturer. The address is listed on the back
cover of this manual.
5.4 Packaging
For packaging
The individual packaged pieces have been packaged appro-
priately according to the expected transport conditions.
Only environmentally friendly materials were used for the
packaging.
The packaging is supposed to protect against corrosion and
other damage until they are ready for installation. Therefore,
do not destroy the packaging for possible return shipment to
the manufacturer (see 5.3 Returning module to the
manufacturer).
Example of packaging
Whendispose of the packaging, please note and adhere to
the following.
Note
Environmental damage due to incorrect disposal
Packaging material consists of valuable raw materials and in
many cases they can be sensibly recycled and reused.
Therefore:
• Dispose of packaging material in an environmentally correct way
• Comply with locally applicable disposal regulations.

17
6.0 Installation
6.0 Installation
Authorized personnel
The installation and initial operation may only be conducted
by qualied personnel.
WARNING
Risk of injury and material damage due to incorrect installation
of the device.
Therefore:
• Devices may only be installed in accordance with their re-
spective instructions.
6.1 Installation location
To determine the proper location for the module, adhere to
the technical data (see Appendix).
Install in a location where the module is not exposed to
strong UV radiation or corrosive or explosive air media.
6.2 Inspections prior to
initial operation
Performed by professional electrician.
Prior to the initial operation, a professional electrician must
perform and document the following tests and readings:
• Check visual condition.
• Function check of operation features and safety features.
Note
See additional information concerning inspection and readings
(see 8 Maintenance).
6.3 Installation
DANGER
Hazard of installation by unauthorized personnel
To prevent injury and damage to the property, installation has to
be performed by trained personnel..
The CLSM linear module is attached to the application by
xing bolts on the bottom plate of the module.
Note
To check the dimensions of the drill hole of the linear module
for fastening bolts, see the drawings in the data sheets (see
Appendix 1).
DANGER
Risk of incorrect installation
• Do not support the CLSM linear module by only part of the body.
It should be installed to support the weight of the entire body and
loads.
• Make sure the xing surface of the application is evenly at.
1. Assemble the motor onto the linear module if the product
is not pre-mounted.
2. Secure elements of the application in which the linear
module will be installed.
3. Secure the bottom plate using pins.
130
+0,02
-0.02
Pin specication Value Unit
Pin size Ø 6 H7 pin Hole DP 10 mm

18
CLSM
4. Bolt the linear module to the application.
130
T SLOT
WARNING
Risk of injury and material damage due to impacts
Ensure that the linear module is not impacted in its movement
over the entire stroke area. Consider collision tests of the
application.
WARNING
Risk of injury and material damage due to incorrect
installation
During installation, do not subject the linear module to
sideimpact or to turning forces.
Ax prohibition and warning labels for the application onto
the linear module, if necessary.
WARNING
Risk of injury and material damage due to loosening or
removal of the screws on the device
Removal or loosening of the screws on the linear unit may lead
to injuries and material damage during operation.
Therefore:
• Never loosen or remove screws on the linear unit.
6.4 Turning device on and
o
Note
The device does not feature its own operating control elements.
The operation takes place via separate operating elements.
BOLT specication Value Unit
Bolt size M6 Tap DP 12
(Hex SocketHead Cap) mm
5,2
7,9
6

19
7.0 Op eratio n
7.0 Operation
7.1 Safety
DANGER
Risk of crushing
While moving onto solid objects, the force of the device may
cause injuries.
Therefore:
• Ensure that there are no persons in the stroke area of the device
while in operation.
• Take note of maximum permissible operating parameters for de-
vice(see Data sheets in 11 Appendix).
• Do not touch elements connected to the device while the device
is in operation.
DANGER
If a part of the linear module fails (belt breaking, screw fracture,
loss of input torque), the working mass will drop.
Therefore:
• Additional safety features must be in place to protect the work-
place.
• Where there is no input torque, and safe brake is loosened the
carriage can be moved manually or by gravity, particularly for ver-
tical application.
• Check the drive regularly for signs or excessive wear (see Mainte-
nance work).
NOTICE
Material damage due to static and dynamic overload of the
device.
Static and dynamic overload can damage the device and cause
it to fail.
Therefore:
1. Adhere to maximum permissible operating parameters
for the device (see data sheet in 11 Appendix).
2. Never exceed nominal load.
WARNING
Burn hazard. Do not touch the surface of the device while
operating.
WARNING
If liquids or dusts penetrate the linear module during operation,
it can be damaged or will not operate properly. Keep liquid and
dust away.
7.2 Normal operation
The CLSM linear module can be operated by a controller
such as PC and PLC. The user gives a command to the pro-
gram to send signals to the motor drive and operate the
motor.
Before use, the device users may need to set the parameter
like origin position, velocity and acceleration value.
Note
The device does not feature its own operating control elements.
The operation takes place through separate operating element.
7.3 Action before use
Ensure that there are no persons or objects in the stroke
area of the device.
Before using the device, make sure that the parts of the de-
vice and surrounding environment are clean and not
explosive.
It should be used in a place free from water and dust.
NOTICE
Contamination of the devices can cause serious damage.
Therefore:
• Clean dirty parts immediately after they become dirty
(see 8.2.1 Cleaning ).
7.4 Emergency
disengagement
Note
The CLSM linear module has no emergency disengagement
function.
Safety devices have to be available to protect persons and
properties. In emergency situations, workers have to be able
to push emergency stop switches to stop the device.
In case of an accident, stop the device immediately, call the
medical Sta, and start emergency treatment.

20
CLSM
7.5 Action after use
It is important to prepare and clean up the device for re-
start. If the device is no longer used, power has to be dis-
connected from the device and system.
Always evaluate the checklist and record the log.
7.6 Installation instruction
CLSM inline kit
7.6.1 Adapter kit
This adapter kit is to install a motor with an axially designed
shaft (see 7.4.2 Recommended motors) to the CLSM linear
module.
7.6. 2 Recommended motors
In principle, all motors that are equipped with an axial shaft
may be tted with the CLSM linear module.
It is important that the rated power of the motors does not
exceed the permitted value.
Ewellix recommends the following servo motors:
Linear unit CLSM-92-T CLSM-92-B CLSM-150-B…A CLSM-150-B…P CLSM-150-B…S
Screw Lead Screw Ball Screw Ball Screw Ball Screw Ball Screw
14x03 12x05/10/20 20x05/10/20 20x05/10/20 20x05/10/20
Motor 1FK7015 1FK7022 1F7034 1FK7044 –
0.035 Nm 0.85 Nm 1,60 Nm 4,00 Nm
6000 r/min 6000 r/min 6000 r/min 4500 r/min
Lead & Ball screw Linear unit CLSM-150-P…A
Screw –
Motor 1FK7015/1FK7022/1F7034/1FK7044
Lead & Ball screw CLSM-150-L…A
Screw –
Motor SGLFW – 3SA 120AP
– 3SA 120AP
Performance overview of linear module - Lead & Ball screw
Performance overview of linear module Performance overview of linear module
WARNING
For safe and correct operation and to prevent injury, do not
disassemble the linear module.