Nidec F600 User manual

Pump drive F600
Step By Step Guide
Frame sizes 3 to 11
www.controltechniques.com/support
DE
Seite 2
Diese Anleitung bietet Informationen für eine schnelle Inbetriebnahme eines einfachen Umrichter-Motor-Systems.
Bei aufwendigeren Systemen: Umfassende Betriebsanleitungen, Online-Videos und Hilfsmittel finden Sie unter
unserer Webadresse oder über den vorstehenden QR-Code.
Bitte lesen Sie die dem Umrichter beiliegende Sicherheitsdokumentation, bevor Sie den Umrichter montieren oder
in Betrieb nehmen.
Beim M300 ist unbedingt der Abschnitt 4.2 in der Steuerung – Kurzanleitung über die Webadresse bzw. den
vorstehenden QR-Code hinzuzuziehen, um die Safe Torque Off-Funktion in Sicherheitssystemen zu verwenden.
EN
Page 2
This guide provides a fast and simple start-up procedure for a basic drive and motor installation.
For help with more advanced installations: Comprehensive user guides, online videos and help tools can be
accessed using the web address or QR code above.
Please read the safety information booklet supplied with the drive before installation or set-up.
It is essential to read Section 4.4 in the F600 User Guide using the web address or QR code above prior
to using the Safe Torque Off function in safety systems.
Part Number: 0478-0621-03
Issue: 3

F600 Step By Step Guide
Contents
1. Introduction ........................................................................2
2. STEP 1 Check the contents of the box...............................4
3. STEP 2 Check model and voltage..................................... 4
4. STEP 3 Mount the drive ....................................................5
5. STEP 4 Select supply / motor cables and fuses ................ 6
6. STEP 5 Remove the finger guard breakouts......................8
7. STEP 6 Wire the drive up ..................................................9
8. STEP 7 Use the keypad ..................................................22
9. STEP 8 Run the drive for the first time in Hand mode .....23
10. STEP 9 Running the drive in Auto mode ........................29
11. Drive Operating modes ...................................................31
12. Basic Features ................................................................32
13. Additional Information .....................................................34
14. UL information .................................................................39
15. Drive ratings, cable sizes and fuse ratings .....................43

F600 Step By Step Guide 2
English
Introduction
The F600 is a simple and flexible range of drives from 1.1 kW to 280 kW in 9 frame sizes and four
input voltage ranges (200 V, 400 V, 575 V and 690 V).
This Step-by Step guide provides simple instructions on how to mount the drive, fuse and cable
selection, wiring the drive-up, programming the drive and running the motor keypad mode on
frames 3 to 11.
The following information is available for download at 'www.controltechniques.com/support':
• F600 User Guide
There is also a guided set-up contained in the software tool Connect available from:
https://acim.nidec.com/drives/control-techniques/downloads
• F600 Parameter Reference Guide
Features of the drive
Figure 1-1 Feature diagram for frame sizes 3 to 10
Key
1. Keypad connection 9. Communications port
2. Rating label 10. NV media card slot
3. Identification label 11. Internal EMC filter
4. Option module slot 1 12. DC bus +
5. Option module slot 2 13. DC bus -
6. Option module slot 3 14. Motor connections
7. Relay connections 15. AC supply connections
8. Control connections 16. Ground connections
10
10 11
12
10
13
916
15
16
15
15
16
16
15
14
14
13
13
13
13
13
13
13
13
12
12
12
12
12
14
12
12
12
12
10
4
5
7
8
16 15
1515 14
14
15
16
16
16
16
16 16
16
16
16
14
14
12
12
6
Common
control pod
Power stages

3F600 Step By Step Guide
Figure 1-2 Feature diagram for frame size 11
Key
1. Keypad connection 8. Control connections
2. Rating label 9. Communications port
3. Identification label 10. NV media card slot
4. Option module slot 1 11. Ground connections
5. Option module slot 2 12. AC supply connections*
6. Option module slot 3 13. DC bus +
7. Relay connections 14. Motor connections
*Common AC Supply connections are internally linked on the 11E 6 pulse drive
10
11 12
11 13
14
9
87
6
5
4

F600 Step By Step Guide 4
STEP 1: Check the contents of the box
Check you have all the components and your drive has not been damaged during transportation.
* With frame size 7 to 11, surface mounting brackets are also supplied with the drive.
STEP 2: Check model and voltage
The model number can be found on the identification label on the top of the drive. Please check
that the model and the drive voltage range is suitable for the installation.
KIT BOX* SAFETY
INFORMATION
STEP BY STEP
GUIDE
F600-03400123 A
1
1
F600 -05 4 00270 A
Derivative Electrical Specifications
Product line:
Frame size:
Voltage rating:
2 - 200 V (200 - 240 ±10 %)
4 - 400 V (380 - 480 ±10 %)
5 - 575 V (500 - 575 ±10 %)
6 - 690 V (500 - 690 ±10 %)
Current Rating:
Current rating x 10
Drive Format:
A – AC in AC out (with internal choke)
D – DC in AC out (Inverter)
C – AC in DC out (Rectifier)
E – AC in AC out (without internal choke)
T – AC in AC out (12P rectifier plus inverter)

5F600 Step By Step Guide
STEP 3: Mount the drive
The drive should be mounted in an ambient temperature range of - 20 °C to 55 °C (- 4 °F to 131 °F).
Output current derating may be required at ambient temperatures > 40 °C (104 °F). Refer to the
F600 User Guide (section 5). For UL installations, the maximum ambient temperature permitted is
50 °C (122 °F) with any specified derating applied.
The drive can be screwed on a wall or Through-panel mounted (Refer to the F600 User Guide).
Table 3-1 highlights the clearances.
Table 3-1 Recommended spacing
Table 3-2 Drive dimensions and weights
Frame Spacing Drive / Filter Spacing Drive / Drive Spacing above drive Spacing below drive
3 0 mm (0.00 in) 0 mm (0.00 in) 100 mm (4.0 in) 100 mm (4.0 in)
4 30 mm (1.18 in) 30 mm (1.18 in) 100 mm (4.0 in) 100 mm (4.0 in)
5 30 mm (1.18 in) 30 mm (1.18 in) 100 mm (4.0 in) 100 mm (4.0 in)
6 30 mm (1.18 in) 30 mm (1.18 in) 100 mm (4.0 in) 100 mm (4.0 in)
7 30 mm (1.18 in) 30 mm (1.18 in) 100 mm (4.0 in) 100 mm (4.0 in)
8 30 mm (1.18 in) 30 mm (1.18 in) 100 mm (4.0 in) 100 mm (4.0 in)
9 60 mm (2.37 in) 60 mm (2.37 in) 60 mm (2.37 in) 100 mm (4.0 in)
10 60 mm (2.37 in) 60 mm (2.37 in) 60 mm (2.37 in) 100 mm (4.0 in)
11 60 mm (2.37 in) 60 mm (2.37 in) 60 mm (2.37 in) 100 mm (4.0 in)
Frame
Height Width
Depth Mounting
holes (Ø) Weight
Mounting Overall Mounting Overall
3365 mm
(14.37 in)
382 mm
(15.03 in)
73 mm
(2.87 in)
83 mm
(3.26 mm)
200 mm
(7.87 in)
5.5 mm
(0.21 in)
4.5 kg
(9.92 lb)
4365 mm
(14.37 in)
391 mm
(15.39 in)
106 mm
(4.17 in)
124 mm
(4.88 in)
200 mm
(7.87 in)
6.5 mm
(0.26 in)
6.5 kg
(14.33 lb)
5365 mm
(14.37 in)
391 mm
(15.39 in)
106 mm
(4.17 in)
143 mm
(5.63 in)
200 mm
(7.87 in)
6.5 mm
(0.26 in)
7.4 kg
(16.3 Ib)
6365 mm
(14.37 in)
391 mm
(15.39 in)
196 mm
(7.72 in)
210 mm
(8.27 in)
287 mm
(11.29 in)
7.0 mm
(0.28 in)
14 kg
(30.9 Ib)
7508 mm
(20 in)
552 mm
(21.73 in)
220 mm
(8.66 in)
270 mm
(10.63 in)
280 mm
(11.02 in)
9.0 mm
(0.35 in)
28 kg
(61.70 Ib)
8753 mm
(29.64 in)
804 mm
(31.65 in)
259 mm
(10.20 in)
310 mm
(12.21 in)
290 mm
(11.42 in)
9.0 mm
(0.35 in)
52 kg
(114.6 Ib)
91049 mm
(41.29 in)
1108 mm
(43.62 in)
259 mm
(10.20 in)
320 mm
(12.59)
290 mm
(11.42 in)
9.0 mm
(0.35 in)
46 kg
(101.4 Ib)
10 1010 mm
(39.76 in)
1069 mm
(42.08 in)
259 mm
(10.20 in)
310 mm
(12.21 in)
290 mm
(11.42 in)
9.0 mm
(0.35 in)
46 kg
(101.4 Ib)
11 1189 mm
(46.81 in)
1242 mm
(48.89 in)
259 mm
(10.20 in)
310 mm
(12.21 in)
313 mm
(12.32 in)
9.0 mm
(0.35 in)
63 kg
(138.8 lb)

F600 Step By Step Guide 6
STEP 4: Select supply / motor cables and fuses
Refer to Appendix B for the ratings for the 575V and 690V drives. The supply/motor cables and fuses
or MCB’s used should follow the ratings provided in the table below:
Table 4-1 200 V drive ratings, cable sizes and fuse ratings (200 V to 240 V ±10 %)
The voltage rating of fuses must be greater than or equal to the highest supply voltage of the system.
Fuses: The AC supply to the drive must be installed with suitable protection against overload. Failure
to observe this requirement will cause risk of fire.
The product is UL listed for use on a circuit up to 100 kA maximum supply symmetrical fault current,
when protected by fuses.
IEC cable sizes assume Copper conductor, PVC insulation, Installation method B2 and ambient
temperature of 40 °C (104 °F). UL cable sizes assume Copper conductor with insulation rated at 75 °C
(167 °F).
Model
Max.
cont.
input
current
Fuse Nominal cable size Normal Duty
European USA
IEC UL
Input Output Input Output
Max.
count.
output
current
Nom
power
@ 230 V
Motor
power
@ 230 V
3ph Nom Class Nom Class
A A A mm² mm² AWG AWG A kW hp
03200066 10.4 16
gG
20
CC, J
or T*
1.5 1.5 14 14 6.6 1.1 1.5
03200080 12.6 20 20 1.5 1.5 14 14 8 1.5 2
03200110 17 20 25 4 4 12 12 11 2.2 3
03200127 20 25 25 4 4 12 12 12.7 3 3
04200180 20 25 gG 25 CC, J
or T*
6 6 10 10 18 4 5
04200250 28 32 30 8888255.57.5
05200300 31 40 gG 40 CC, J
or T* 10 10 8 8 30 7.5 10
06200500 48 63 gG 60 CC, J
or T*
16 16 4 4 50 11 15
06200580 56 63 70 25 25 3 3 58 15 20
07200750 67 80
gG
80
CC, J
or T*
35 35 2 2 75 18.5 25
07200940 84 100 100 35 35 1 1 94 22 30
07201170 105 125 125 70 70 1/0 1/0 117 30 40
08201490 137 200 gR 200 HSJ 6 95 3/0 3/0 149 37 50
08201800 166 200 225 2 x 70 2 x 70 2 x 1 2 x 1 180 45 60
09202160 205 250
gR
250
HSJ
2 x 70
(B1)
2 x 95
(B2) 2 x 2/0 216 55 75
09202660 260 315 300 2 x 95
(B1)
2 x 120
(B2) 2 x 4/0 266 75 100
10203250 305 400
gR
400
HSJ
2 x 120
(B1) 2 x 120
(B2)
2 x 250 325 90 125
10203600 361 450 450 2 x 150
(C) 2 x 300 360 110 150
WARNING
NOTE
NOTE

7F600 Step By Step Guide
Table 4-2 400 V drive ratings, cable sizes and fuse ratings (380 V to 480 V ±10 %)
* These fuses are fast acting.
** These ratings are for 2 kHz switching frequency. For ratings at 3 kHz switching frequency refer to
the power and current ratings in the F600 User Guide.
Model
Max. cont.
input
current
Fuse Nominal cable size Normal Duty
European USA
IEC UL
Input Output Input Output
Max.
count.
output
current
Nom
power
@ 400 V
Motor
power
@ 400 V
3ph Nom Class Nom Class
A A A mm² mm² AWG AWG A kW hp
03400034 5 10
gG
10
CC, J
or T*
1.5 1.5 18 18 3.4 1.1 2
03400045 7 10 10 1.5 1.5 16 16 4.5 1.5 2
03400062 9 10 10 1.5 1.5 14 14 6.2 2.2 3
03400077 13 20 20 2.5 2.5 14 14 7.7 3 5
03400104 13 20 20 2.5 2.5 14 14 10.4 4 5
03400123 16 20 20 2.5 2.5 12 12 12.3 5.5 7.5
04400185 19 25 gG 25 CC, J
or T*
4 4 10 10 18.5 7.5 10
04400240 24 32 30 6688 24 1115
05400300 29 40 gG 35 CC, J
or T* 6688 30 1520
06400380 36 63
gR
40
CC, J
or T*
10 10 6 6 38 18.5 25
06400480 46 63 50 16 16 4 4 48 22 30
06400630 60 63 60 25 25 3 3 63 30 40
07400790 74 100
gG
80
CC, J
or T*
35 35 1 1 79 37 60
07400940 88 100 100 50 50 2 2 94 45 60
07401120 105 125 125 70 70 1/0 1/0 112 55 75
08401550 155 250 gR 225 HSJ 2 x 50 2 x 50 2 x 1 2 x 1 155 75 100
08401840 177 250 225 2 x 70 2 x 70 2 x 1/0 2 x 1/0 184 90 150
09402210 232
315 gR
300
HSJ
2 x 70
(B1)
2 x 95
(B2) 2 x 3/0 2 x 2/0 221 110 150
09402660 267 350 2 x 95
(B1)
2 x 120
(B2) 2 x 4/0 2 x 4/0 266** 132 200
10403200 332 400
gR
400
HSJ
2 x 120
(C)
2 x 120
(B2) 2 x 300 2 x 250 320 160 250
10403610 397 450 450 2 x 150
(C)
2 x 150
(B2) 2 x 350 2 x 300 361 200 300
11404370 449 500
gR 600 HSJ 4 x 95
(C)
2 x 185
(C) 4 x 3/0
2 x 400
437 225 350
11404870 492 500 2 x 240
(C) 4 x 4/0 487** 250 400
11405070 539 630 507** 280 450

F600 Step By Step Guide 8
STEP 5: Remove the finger guard breakouts
Removing the finger-guard break-outs
A12
2
1
2
12 1
2
1
32
B
C
D
A: Size 3 to 11
B: Size 5 only
C: Size 6 only
D: Size 7 to 11
Place finger-guard on a flat solid surface and hit
relevant break-outs with hammer as shown (1).
For sizes 7 to 9 pliers can be used to remove the
break-outs, grasp the relevant break-out with the
pliers and twist it as shown (3). Continue until all
required break-outs are removed (2). Remove any
flash / sharp edges once the break-outs
are removed.
Finger guard grommets are supplied in the kitbox for
size 5 and 6.

9F600 Step By Step Guide
STEP 6: Wire the drive up
This step covers connection of input power connection L1,L2, and L3 including the ground terminals,
motor phases U V W and the control terminals.
The tools required for this are terminal screwdriver, flat screwdriver, M7, M8, M10 and M17 sockets
T20 and T25 driver. When wiring the drive’s power, ground and control connections, they should be
tightened to the recommended torque settings shown in the table below:
Table 6-1 Drive control and relay terminal data
Table 6-2 Drive power terminal data
Power and Ground connections
Connect the supply and motor connections using the cables and fuses quoted in the table shown in
Step 4.
Model Connection type Torque settings
All Plug-in terminal block 2.0 N m (1.4 lb ft)
Model
size
AC and motor terminals DC terminal Ground terminal
Recommended Maximum Recommended Maximum Recommended Maximum
3 and 4
Plug-in terminal block T20 Torx (M4) T20 Torx (M4) / M4 Nut
(7 mm AF)
0.7 N m
(0.5 lb ft)
0.8 N m
(0.6 lb ft)
2.0 N m
(1.4 Ib ft)
2.5 N m
(1.8 Ib ft)
2.0 N m
(1.4 Ib ft)
2.5 N m
(1.8 Ib ft)
5
Plug-in terminal block T20 Torx (M4) / M4 Nut
(7 mm AF) M5 Nut (8 mm AF)
1.5 N m
(1.1 lb ft)
1.8 N m
(1.3 lb ft)
1.5 N m
(1.1 lb ft)
2.5 N m
(1.8 Ib ft)
2.0 N m
(1.4 Ib ft)
5.0 N m
(3.7 Ib ft)
6
M6 Nut (10 mm AF) M6 Nut (10 mm AF) M6 Nut (10 mm AF)
6.0 N m
(4.4 Ib ft)
8.0 N m
(6.0 Ib ft)
6.0 N m
(4.4 Ib ft)
8.0 N m
(6.0 Ib ft)
6.0 N m
(4.4 Ib ft)
8.0 N m
(6.0 Ib ft)
7
M8 Nut (13 mm AF) M8 Nut (13 mm AF) M8 Nut (13 mm AF)
12 N m
(8.8 Ib ft)
14 N m
(10.0 Ib ft)
12 N m
(8.8 Ib ft)
14 N m
(10.0 Ib ft)
12 N m
(8.8 Ib ft)
14 N m
(10.0Ibft)
8 to 11
M10 Nut (17 mm AF) M10 Nut (17 mm AF) M10 Nut (17 mm AF)
15 N m
(11.1 Ib ft)
20 N m
(14.8 Ib ft)
15 N m
(11.1Ibft)
20 N m
(14.8 Ib ft)
15 N m
(11.1Ibft)
20 N m
(14.8Ibft)

F600 Step By Step Guide 10
Figure 6-1 Size 3 power and ground connections

11 F600 Step By Step Guide
Figure 6-2 Size 4 power and ground connections
L1 L2
L2L1 L3 U V W
L3
Motor
PE
+DC
-DC
4
1
DC Connections
AC Connections
Additional ground
connection
Ground connection
studs
Supply
ground
Optional ground
connection
Mains
supply
Fuses
Optional
line reactor
Optional
EMC filter

F600 Step By Step Guide 12
Figure 6-3 Size 5 power and ground connections

13 F600 Step By Step Guide
Figure 6-4 Size 6 power and ground connections

F600 Step By Step Guide 14
Figure 6-5 Size 7 and 8 power and ground connections (size 7 shown)

15 F600 Step By Step Guide
Figure 6-6 Size 9E, 10E power and ground connections

F600 Step By Step Guide 16
Figure 6-7 Size 9A power and ground connections

17 F600 Step By Step Guide
Figure 6-8 Size 11E power and ground connections

F600 Step By Step Guide 18
The drive must be connected to the system ground of the AC supply. The ground wiring must
conform to local regulations and codes of practice.
Table 6-3 Protective ground cable ratings
Electrochemical corrosion of grounding terminals
Ensure that grounding terminals are protected against corrosion i.e. as could be caused
by condensation.
The ground loop impedance must conform to the requirements of local safety regulations.
The drive must be grounded by a connection capable of carrying the prospective fault
current until the protective device (fuse, etc.) disconnects the AC supply.
The ground connections must be inspected and tested at appropriate intervals.
Input phase conductor size Minimum ground conductor size
≤10 mm² Either 10 mm² or two conductors of the same cross-sectional area as the
input phase conductor
> 10 mm² and ≤16 mm² The same cross-sectional area as the input phase conductor
> 16 mm² and ≤35 mm² 16 mm²
> 35 mm² Half of the cross-sectional area of the input phase conductor
WARNING
WARNING

19 F600 Step By Step Guide
Control connections
The control terminals are configured by default for the arrangement shown below:
Figure 6-9 F600 control terminal connections
Auto select
Analog outputs may
be used as 10V supply
for 0-10V input.
Main process
PID Feedback
4-20 mA input
Motor protection
input
Digital I/O (Free to assign)
Hand select
Digital I/O (Free to assign)
Analog Hand mode
speed reference
(if required)
0 to 10V input
Relay 1
(240 Vac, installation
over-voltage category II)
Safe Torque Off/
Drive enable
Drive active
Drive Healthy
Unassigned Relay 2
(240 Vac, installation
over-voltage category II)