EWS TS Series User manual

Version 1.0
Stand / state 31.03.2022
EWS Weigele GmbH & Co. KG
Maybachstraße 1
D-73066 Uhingen
www.ews-tools.de
Matthias Weigele Dipl.-Ing.
Operating instructions
EWS TOOL SHUTTLE/TOOL CARRIER
TS-, TC-, TP-, TT-Series

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EWS TOOL SHUTTLE/TOOL CARRIER
iGeneral notes:
In order to maintain the high quality of your tool shuttle / tool carrier for as long as possible,
there are some important points to consider.
If you have any questions, you are also welcome to contact our sales and service staff.
Dear customers,
By purchasing the tool shuttle / tool carrier from EWS, you have made a good choice and we want
to thank you for your trust.
Our tooling systems and accessories are designed according to the machine specifications and
manufactured with high precision using state-of-the-art production units.
Operating instructions
Please carefully read through and follow the operating instructions. Keep the documentation permanent-
ly at the place of use of the tool shuttle / tool carrier for the entire service life of the product. Use these
operating instructions to familiarise yourself with the product, its correct use and the safety instructions.
Ensure that all persons involved with the tool shuttle / tool carrier are aware of this documentation.
Intended use
The tool shuttle/tool carrier may only be used for the transport or storage of tool holders.
It must not be used for any other purpose, is delivered in assembled condition and can be used directly in
combination with the appropriate tool palette(s).
Danger
The user is liable in the event of improper use.

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1. Safety
2. Basic structure
3. Properties
4. Commissioning and operation
5. Care, maintenance and service
6. Storage, transport and disposal
7. Service / warranty
8. Technical specifications
4-6
7- 9
10
10
11
11
12
13
CONTENTS

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1. SAFETY
DANGER
Imminent danger that will absolutely lead to serious bodily injury or death.
CAUTION
Dangerous situation that may result in minor to moderate bodily injury.
WARNING
Imminent danger that can lead to serious bodily injury or death.
NOTE
Important information as a requirement, the observance of which is necessary for the correct
use of the product and the safety of the operator.
Children and young people under the age of 16 as well as persons who are not familiar with these
operating instructions must not use the product. Persons with reduced physical or mental abilities
may only use the product if they are supervised or instructed by a competent person. Never use the
product when tired, ill or under the influence of alcohol, drugs or medicines.
General safety and information labelling
In addition, of course the general accident prevention regulations, legal requirements, the duty to exercise
care when handling the tool shuttle / tool carrier, as well as the observance of environmental protection,
also apply.

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WARNING Tool shuttle
Risk of injury from:
Running over the feet
Flinging away other persons
Crushing the feet and body
Crushing of other persons against a fixed resistance
(e.g. wall, machine, vehicle)
- Careful and safe handling of the tool shuttle.
- Only use in industrial indoor areas on dry, solid and level floors.
- Release the parking brakes on the transport castors only for transport, then actuate
them again immediately.
- Wear suitable work clothing/safety shoes.
- Persons must not be transported with the tool shuttle under any circumstances.
- Avoid tipping the tool shuttle at all costs.
- Keep transport routes clear.
- Push at walking speed.
- Observe maximum load.
WARNING Tool carrier
Risk of injury from:
Insufficient stability
Tool carrier falling over/falling off the work table or tool holders falling to the floor dur-
ing removal/insertion
- Careful and safe handling of the tool carrier.
- Place the tool carrier securely on a table top.
- Only use in industrial indoor areas on a work table with sufficient load-bearing capacity.
- Wear suitable work clothing/safety shoes.
- Avoid tilting the tool carrier at all costs.
- Observe maximum load.

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WARNING
Danger from use of the tool shuttle / tool carrier in an unsuitable environment.
Ambient conditions: clean, dry, frost-free, non-EX, industrial area
NOTE
Structural changes to the tool shuttle / tool carrier may not be made without the written
consent of EWS Weigele GmbH & Co. KG.
WARNING Tool shuttle/tool carrier
Risk of injury from:
Tools clamped in the tool holder (e.g. drills)
- Always use protective caps over tools to avoid abrasions.
- If necessary wear suitable personal protective equipment (PPE).
Slipping, tripping or falling over elements such as pipes, tubes or other elements in the
movement space
- Lay and fix cables, hoses or other elements outside the movement space.
Misuse
- Read the operating instructions before use and keep them available at all times.
Exclude any other type of use or misuse.
Always comply with the relevant specifications.
Do not exceed the maximum permissible total load.
Do not expose to knocks, impacts or heavy loads.

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Terms
Tool shuttle = TS (tool shuttle/EWS T-Shuttle)
Tool carrier / table stand = TC (tool carrier)
Tool palette = TP (tool palette)
Storage tray = TT (tool tray)
Three basic models of the storage and transport system are offered by EWS.
Tool shuttle TS-400
3 tool palettes TP and one
storage tray TT
or
4 tool palettes TP
Tool carrier/table stand TC-100
1 tool palette TP
Tool carrier/table stand TC-200
2 tool palettes TP
2. BASIC STRUCTURE

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Exemplary EWS tool shuttle TS-400 (EWS T-Shuttle) front side.
The tool holders shown are not included in the scope of delivery.
Exemplary EWS tool shuttle TS-400 (EWS T-Shuttle) Rear side
Tool palettes TP
Mounting
blocks optional
4 lockable
transport rollers
Standard shelf
Handle
Tool inserts
Storage tray TT or alternatively an
additional tool palette TP

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Exemplary EWS tool carrier TC-200 (EWS T-Carrier) as table stand.
The tool holders shown are not included in the scope of delivery.
Tool palettes TP
4 feet
Tool inserts

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4. COMMISSIONING AND OPERATION
3. PROPERTIES
■Unpack the tool shuttle / tool carrier, check it for completeness and report any transport damage
immediately to EWS Weigele GmbH & Co. KG.
■Place the tool carrier securely on a stable table top at least 50 mm thick.
■To assemble/replace the TP tool palettes, a size 5 Allen key is required for each of the 4 pan head
screws (not included in the scope of delivery).
■Only insert tool holders into the tool inserts provided.
■Check for damage before each use.
■If damaged, the tool shuttle / tool carrier must not be used.
■Set up near the processing machine.
of the tool shuttle/tool carrier:
■Provision and protected storage of tool holders.
■Depending on the requirements, individual composition of the palettes with the same or different tool
inserts.
■Thenumber of tool inserts on the tool palette varies according to the shank size of the tool holders.
■Tool inserts are available for a wide range of tool holder interfaces.
■Tool palettes fit tool shuttles and tool carriers and are interchangeable.
■Ideal for multi-tasking machines, turning lathes or modular systems.
■Tool-friendly plastic inserts.
■One tool shuttle/tool carrier can be used for several processing machines.
■Time saving with sister tools quickly to hand.
Only from the tool shuttle:
■safe transport due to 4 lockable transport castors.
■Ideal for transport between a central setting and measuring device and the
processing machine.
■Mounting blocks and storage compartments can be integrated (to be ordered separately).
Only from the tool carrier:
■table structure with 4 stable feet.
TIP
Tool palettes with inserts for the tool shuttle/tool carrier are available for many interfaces in the
EWS-ONLINE CATALOGUE. www.ews-tools.de/OnlineCatalogue (Search with item number: TP%)
or contact the EWS sales department. Other tool palettes can also be supplied on request.
Example order: TP-V5-20 Tool palette for Varia V5 with 20 tool inserts

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5. CARE, MAINTENANCE AND SERVICE
NOTE
Only original parts from the manufacturer are permitted as spare parts and accessories.
Spare parts and accessories not supplied by the manufacturer have not been tested for op-
eration and may impair operational safety. EWS accepts no liability for damage caused by the
use of non-approved spare parts and accessories.
Care: Clean only with a cleaning cloth. Never use compressed air or cleaning agents
so as not to damage the powder-coated surfaces or the plastic inserts.
Maintenance: The tool shuttle/tool carrier is maintenance-free for the user.
Service case: In case of defects of any kind, contact the EWS service staff.
EWS Weigele GmbH & Co. KG
Tel[phone]
Fax [phone]
E-mail [email protected]
The EWS service department can be reached at:
Always store and transport EWS products in a clean, dry and frost-free place.
Constant vibrations or strong shocks must be avoided.
Proper storage is guaranteed under the following conditions:
Do not dispose of these products with normal household waste.
Please contact our service department or return the tool shuttle / tool carrier to us for disposal
at the end of its service life.
Temperature Humidity
5-40 °C < 65 %
6. STORAGE, TRANSPORT AND DISPOSAL

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7. SERVICE / WARRANTY
EWS Weigele GmbH & Co. KG
Tel[phone]
Fax [phone]
E-mail [email protected]
Services
■Professional, fast repair by our service team
■Competent advice from our service department in the event of faults
NOTE
In the event of a warranty claim, please contact our service department.
The EWS service department can be reached at:
■The warranty period is 1 year.
■The shipping date at EWS is decisive.
■The warranty does not cover wear parts such and any consequential damage caused by them.
■The service life of EWS products depends largely on the corresponding runtime and application.
■The warranty covers all significant defects that can be proven to be the result of material or
production faults.
The warranty shall expire in the event of:
■Conversions / alterations / repairs not carried out by EWS or not approved in writing
■Improper and inappropriate set-up, maintenance and operation
■Force majeure
■Damage due to non-observance of the operating instructions

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Dimensions (height x width x depth) in standard version:
TS-400: approx. 968 x 613 x 665 mm
TC-100: approx. 292 x 613 x 258 mm
TC-200: approx. 554 x 613 x 364 mm
Empty weight in standard equipment (depending on tool palette or storage tray):
TS-400: from 49 to 55 kg
TC-100: from 8.5 to 10 kg
TC-200: from 10 to 12 kg
Maximum total weight:
TS-400: 455 kg
TC-100: 110 kg
TC-200: 212 kg
Total maximum load capacity:
TS-400: 400 kg
TC-100: 100 kg
TC-200: 200 kg
Maximum load capacity per tool palette:
TS-400, TC-100 and TC-200: 100 kg
Maximum load capacity per tool insert:
20 kg
Maximum angle of inclination:
TS-400: 10°
TC-100: 0°
TC-200: 0°
Operating temperature:
5-40°C
8. TECHNICAL SPECIFICATIONS
NOTE
Observe centre of gravity / tipping safety. The weight of the loaded upper tool palette(s) must
always be less than or equal to the weight of the loaded lower tool palette.

Tooling Systems and Turrets
EWS Weigele GmbH & Co. KG
Maybachstraße 1 · D-73066 Uhingen
Telefon [phone]
Telefax [phone]
E-Mail: [e-mail]
www.ews-tools.de
WSW Spannwerkzeuge-Vertriebs GmbH
Maybachstr. 1 · D-73066 Uhingen
Telefon [phone]
Telefax [phone]
E-Mail: [e-mail]
www.wsw-tools.de
Command Tooling Systems
13931 Sunfish Lake Blvd NW
Ramsey · MN 55303 USA
Telefon [phone]
Telefax [phone]
[e-mail]
www.commandtool.com
EWS Korea Co. Ltd.
80-101, Golden root-ro,
Juchon-myeon, Gimhae-si,
Gyeongsangnam-do, Korea
Telefon [phone]
Telefax [phone]
E-Mail: [e-mail]
www.ewskorea.co.kr
EWS Ltd.
Krassnaja str., 38
600015 Vladimir
Russland
Telefon [phone]
Telefa x [phone]
E-Mail: inf[email protected]
www.ews-russland.ru
EWS Tutucu Sistemleri ve
Taretleri Anonim Şirket
Aydınlı mah.Melodi No.2/19 Sk. Bilmo
San.Sit. 18-19
34956 Tuzla / Istanbul
Turkey
Telefon [phone]
E-Mail: mehme[email protected]
www.ews-tools.de
EWS Tool Holder Technologies
(Taicang Co. Ltd)
Beijing East Road No. 88
215400 Taicang · Jiangsu
P. R. China
Telefon [phone]
Telefax [phone]
E-Mail: sales.cnews-tools.de
www.ews-tools.cn
Stand / updated: 04/2022
Tool-Arena GmbH
Maybachstraße 1 · D-73066 Uhingen
Telefon [phone]
E-Mail [e-mail]
www.tool-arena.com