SCA PLU 632324 User manual

PLU 632324
2000KG
MAXIMUM VEHICLE LOAD
ELECTRIC MOTORISED
JOCKEY WHEEL
PRODUCT MANUAL

1
WARNING
Apply blocks to the wheels of the trailer, camper, boat or caravan when on an incline.
Always pay attention to the Electric Motorised Jockey Wheel. If the Electric Motorised
Jockey Wheel abnormally warps / twists / bends, stop working immediately.
The height of the Electric Motorised Jockey Wheel is able to be manually adjusted for easy
hitching to the tow vehicle, Only move with the jockey wheel in lowered position.
DO NOT push or pull your trailer, camper, boat or caravan on over 5° gradient.
When you push or pull vehicle on gradient, make sure the Electric Motorised Jockey Wheel is
in the lowered position.

SAFETY PRECAUTIONS
1. Please read this manual carefully before use. Keep manual in a safe place for future reference.
2. Please observe the surrounding area when operating the Electric Motorised Jockey Wheel.
3. Please disassemble the Electric Motorised Jockey Wheel when not in use.
4. DO NOT exceed the rated capacities when using the Electric Motorised Jockey Wheel.
5. DO NOT use the Electric Motorised Jockey Wheel for long distance movement as motor
will overheat.5.
6. DO NOT submerge Electric Motorised Jockey Wheel in water.
7. Always disconnect the Electric Motorised Jockey Wheel power cable when not in use.
8. Stop operating the Electric Motorised Jockey Wheel if the unit CANNOT find traction on
slippery surface.8.
The below image shows the parts that are included in the Electric Motorised Jockey Wheel
PARTS DIAGRAM
1. Motor & Gear System
2. Control Box
3. Mounting Bracket
4. Jockey Wheel Lift Handle
5. Handlebar
6. Control Handle
2

Step 1: Connect the Upper Handlebar and the Lower Handlebar using the M8 Lock Bolt.
INSTALLATION OF THE ELECTRIC MOTORISED JOCKEY WHEEL
M8 Lock Bolt
Lower Handlebar
Upper Handlebar
M8 Lock Knob
Step 2: Attach the Assembled Handlebar to the main body using the M8 Lock Knob.
Connect the Plug of the Handle Cable into the Control Box.Step 2:
Handle Cable’s Plug
3

Step 3: Insert the Latch Pressure Plate into the Latch Fixed Plate, then attach the Latch
Fixed Plate to the drawbar of vehicle by the using 2 x M12-120 Hex Bolts, 2 x M12Step 3:
Flat Washers and 2 x M12 Nylon Lock Nuts.Step 3:
Step 4: Lock the Latch Pressure Plate together with the Latch Fixed Plate by using the
M12 Flat Washer and M12-40 Hex Bolt.Step 4:
Ensure that the Rib is locked into the slot on both the Latch Fixed Plate and theStep 4:
Latch Pressure Plate before tightening.Step 4:
Use the Correct Rib for the lowest operating height is selected when in use.Step 4:
M12-40 Hex Bolt
M12 Flat Washer
Slot on the
Latch Pressure Plate
Jockey Wheel
Lift Handle for
raising and
lowering the
height
Ribs
Latch Pressure Plate
M12-120 Hex Bolt
Latch Fixed Plate
M12 Nylon Lock Nut
M12 Flat Washer
4

Step 5: Connect the Power Cable into the Power Socket on the Control Box. Connect the
RED end to the Positive Terminal and connect the BLACK end to the NegativeStep 5:
Terminal. Connect the 50 Amp Connector to the 12V DC Power Source.Step 5:
Step 6: After all the installation are completed, press the ON/OFF Power Switch to power
ON or OFF the Electric Motorised Jockey Wheel. Make sure to tie up the PowerStep 6:
Cable neatly.Step 6:
TIPS FOR SAFE OPERATION
1. Electric Motorised Jockey Wheel is rated at 2,270kg Maximum Vehicle Load and 272kg
Maximum Jockey Wheel Load. Overloads can damage the Electric Motorised Jockey1.
Wheel’s motor and Solid Rubber Wheel etc.1.
2. Make sure all nuts and bolts etc are securely fastened before operating the Electric
Motorised Jockey Wheel.2.
3. Check if Power Cable is connected correctly and all connections are tight.
4. DO NOT use Power Cable that is in poor condition, squashed, torn or any other visible
damage.4.
5. This Electric Motorised Jockey Wheel is equipped with a 30A Auto Reset Circuit Breaker from
overheating of the motor. Once the Circuit Breaker is activated, stop working for 5 minutes, let5.
motor cool down before resume to use the Electric Motorised Jockey Wheel.5.
6. Avoid the use of the Electric Motorised Jockey Wheel in wet conditions (rain).
50 Amp Connector
ON/OFF Power Switch
5

OPERATION GUIDE
* Take time to assess your situation and plan your movement.
* Mount the Electric Motorised Jockey Wheel to the drawbar of the vehicle.
Locking pin and cover (not included) are recommended.*
* Press the Button on the Control Handle to move the Electric Motorised Jockey Wheel in
the desired direction you wish to move the Electric Motorised Jockey Wheel.*
* Assemble the Handlebar, connect the Power Cable into the Power Socket on the Control
Box and connect the 50 Amp Connector of the Power Cable to the 12V DC Power Source.*
TROUBLESHOOTING
PROBLEM
Motor does
not turn on
Slow motor
speed
Loud noise
emitted from
motor
CAUSE
• Circuit breaking
• Power Cable’s connection loose
• Motor failure
• Circuit breaker activated from
overheating of the motor•
• Low voltage on motor or too
much weight on jockey wheel•
• Jockey wheel is overloaded
• Jockey wheel is being used
on a greater than 5°•
SOLUTION
• Press the ON/OFF power switch on
the control box•
• Check all connections are tight
• Replace motor
• Stop working for 5 minutes, let motor
cool down•
• Recharge battery
• Check weight on jockey wheel
• Decrease weight on jockey wheel
• Cease using jockey wheel if incline is
greater than 5°•
All moving parts within the Electric Motorised Jockey Wheel have been lubricated using high
temperature lithium grease. No internal lubrication is required.
If the Electric Motorised Jockey Wheel is being used in high moisture conditions for long
periods of time, internal lubrication will be necessary, please find a professional technician for
maintenance.
MAINTENANCE
6

PLU: 632324 CODE: JW01
Manufactured and Packaged for SRGS PTY LTD ABN 23 113 230 050
6 Coulthards Avenue, Strathpine, Queensland 4500, Australia
MADE IN CHINA
SPECIFICATIONS:
INPUT VOLTAGE:
PEAK WORKING CURRENT:
NORMAL WORKING CURRENT:
RECOMMENDED BATTERY SIZE:
MAXIMUM VEHICLE LOAD:
MAXIMUM JOCKEY WHEEL LOAD:
MINIMUM HEIGHT:
MAXIMUM HEIGHT:
EXTENSION:
GEAR RATIO:
OPERATION:
BRAKING ACTION:
MAXIMUM SPEED:
MAXIMUM INCLINE:
CABLE LENGTH:
SOLID RUBBER WHEEL:
ELECTRICAL PROTECTION:
OVERALL DIMENSIONS:
NET WEIGHT:
12V DC
30 Amp
15-27 Amp
24Ah
2,000kg (4,400lb)
272kg
680mm
970mm
290mm
326:1
Forward & Reverse
Automatic
6-7 Metres Per Minute
5 Degrees
1.6 Metres
Ø192 x W69mm
30A Auto Reset Circuit Breaker
L68 x W40 x H80cm
13.50kg