Exalto MD1 230XP User manual

ITEM NO. 211230.25/50 (12V) - 212430.25/50 (24V)
WIPER SYSTEMS
Exalto windscreen
wiper type 230XP

Window height Up to 1100 mm Up to 1600 mm Between
1100-2500 mm
Nm range 15 23-35 40 55 85-120
Motor series 215 223
232
240 255 285
2120
Arms series LD
(LD)
MD1
(PU)
MD2
(PF)
HD1
(P10)
HD2
(P12)
Exalto window wiper systems
Complete range of products
We o er a wide range of wiper systems
for all types of vessels, both leisure and
commercial. For the leisure market we
cover all windows with our LD and MD
wipers. For commercial use we have our
HD wipers to o er perfect wiping of large
window sizes. We also can provide linked
or straight line systems. Please see the
below table as an overview.
After sales support
We have an excellent after sales support.
Our wiper specialists can provide a
comprehensive advice to ensure the
system works accurately and to your
wishes. Should problems occur with the
product, it is always our main priority to
solve it quickly and accurately, with the
help of your local dealer close by you.
Dear Customer,
Thank you for buying our products.
Exalto wiper systems are designed and manufactured to the highest standards for marine
applications. We guarantee you a clear view for many years.
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MANUAL WIPER SYSTEMS

Declaration of conformity
Safety
1.1 introduction
1.2 environmental factors
1.3 modifi ed use and warranty conditions
2.1 general
2.2 electrical data
2.3 mechanical data
6.1 wiper does not work after
switching on
6.2 wiped area or park position is not
correct
6.3 motor runs, but arms do not move
4.1 preparations for fi rst use
4.2 normal operations
3.1 preparation
3.2 installation of mechanical parts
3.3 electrical installation
3.4 fi nal installation
5.1 general maintenance
5.2 servicing
5.3 changing the wiping arc and park
position
5.4 disassembly and assembly
7.1 assembly overview
7.2 parts list
7.3 connection table
7.4 wiring diagrams for switches and
control systems
1. Introduction
2. Technical data
6. Troubleshooting
4. Operation and use
3. Installation
5. Maintenance
7. Drawings and schematics
3
Exalto type 223BS
MANUAL WIPER SYSTEMS

Use of the manual
Read the entire manual before installation. In this manual you can fi nd the following
expressions and symbols:
Hint!
Gives you advice on how to perform a task more easily.
Aention!
Alerts you to possible problems and safety warnings.
Safety
Exalto windscreen wipers are easy to install, yet a fair amount of technical knowledge
(mechanical and electrical) is required of the installer. Please consult the manual or
contact your vendor in case of doubt during installation or operation.
Main Precaution
Disconnect all the electric connections of the wiper before making any change to the
wiper system.
Safety symbols
An exclamation mark in front of the text warns you, that injury or damage
can occur if a procedure is badly performed.
Dangers
The installation and use of Exalto wipers will not infl ict any personal dangers
or damage, provided that installation is done according to the procedures
specifi ed in the manual.
• Never remove covers or other safety provisions, unless maintenance is being
performed and all safety requirements are obeyed.
• The installer must provide all necessary covers.
• Always disconnect the electrical power when performing maintenance.
Prevent the installation from being started (accidentally) by others.
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MANUAL WIPER SYSTEMS

Safety provisions
The safety provisions will protect the user against contact with moving, electrical
or hot parts. Some of these have to be provided by the installer. There are several
safety provisions:
• Cover or panel (obligatory): covers moving parts and electrical connections.
The installer MUST provide a self-made cover or place the wiper behind a panel.
• Make sure the wiper has enough ventilation when placing it behind a panel or cover.
• Place a fuse (see specifi cations) sized to protect the motor.
Safety requirements
Before the Exalto wiper is installed, we strongly recommend the following:
• Read the entire manual before installation.
• Make sure your working environment as well as the wiper parts are clean.
• Check to be sure no parts are missing or damaged.
• Use only high quality tools and have them within reach when installing.
• Handle the parts with care.
• Never install or maintain the wiper with the electrical voltage applied, unless this is
specifi cally mentioned in the manual.
• Clear your tools after installation.
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Exalto type 223BS
MANUAL WIPER SYSTEMS

1. Introduction
With this user manual we want to guide you in the installation and use of the Exalto
windscreen wiper. Please follow all instructions and install all safety provisions.
1.1 Introduction
Exalto windscreen wipers are especially designed to keep working even with the most extreme
weather conditions at sea. All external parts are made of corrosion resistant materials. The
spindle housings with the self-lubricating bearings are made of naval brass. The wiper is
designed to be mounted in the bulkhead. The wipe arc is stepless adjustable from 40° to
90°. Standard this model is supplied for a bulkhead thickness of 25 mm and 50 mm. The
matching Exalto MD1 (PU) pantograph arms are adjustable in length between 375-750 mm, to
set the wipe area accurately. The motor has insulated earth return.
1.2 Environmental factors
Some materials used in the construction of the wiper motor maybe harmful to the
environment (e.g. copper). These parts of the wiper may be re-used or recycled.
No harmful substances are released when using or disassembling the wiper.
1.3 Modified use and warranty conditions
All modifi cations or defects in the product are subject to the Orgalime General
Conditions of Sale. Please contact your vendor in case of any questions or if you want
to use Exalto wipers in a non-maritime environment or other applications.
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MANUAL WIPER SYSTEMS

2. Technical data
2.1 General
• Product Exalto windscreen wiper
• Type 230XP (Bulkhead fi tting, Slot adjustable, Open
housing)
• Catalogue numbers 211230.25/50 (12V), 212430.25/50 (24V)
2.2 Electrical data 12 Volt
• Torque (max.) 32 Nm
• Voltage 12 Volt
• Current 3 A
• Power consumption (max.) 36 W
• Number of revolutions Low speed 38 rpm, high speed 59 rpm
• Recommended cable 5 wires 1½ mm² (16 g) or 2½ mm² (14 g) up to 10 m long
• Recommended fuse 6 A slow blow
• Grounding Insulated earth return
2.2 Electrical data 24 Volt
• Torque (max.) 32 Nm
• Voltage 24 Volt
• Current 1,5 A
• Power consumption (max.) 36 W
• Number of revolutions Low speed 35 rpm, high speed 56 rpm
• Recommended cable 5 wires 1½ mm² (16 g) or 2½ mm² (14 g) up to 10 m long
• Recommended fuse 4 A slow blow
• Grounding Insulated earth return
2.3 Mechanical data
• Dimensions L x w x h = 204 x 125 x 137 mm
• Shaft diameters Drive shaft Ø 20 mm/support shaft Ø 8 mm at 50 ctrs mm
• Mounting In bulkhead or glass (20 mm or 50 mm)
• Bearing Bronze housing, self-lubricating
• Wiper arms Model MD1 (PU) up to 750 mm
• Wiper blades Up to 800 mm
• Wipe arc Slotted lever 40°-90°, stepless adjustable
• Weight Approx. 2,30 kg
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Exalto type 223BS
MANUAL WIPER SYSTEMS

3. Installation
Before starting the installation read the chapter on safety. Check before installation that all
parts are present and undamaged. In case of errors, contact your vendor.
3.1 Preparation
The complete wiper, with packaging, can be handled and transported by hand. Leave the
wiper in the packing, until you are ready to install it; this will reduce the risk of damage and
loss of parts. Make sure all parts, tools and other means are ready.
3.2 Installation of mechanical parts
1. The wipe arc of your wiper is not pre-set unless specifi ed in the order and
manufacturing process. Please follow steps described in paragraphs 5.3 and 5.4 to set
the wiping arc prior to installation.
2. Rough determination of wiping arc and wiper
blade. With this method the wiping arc and the
wiper blade length can roughly be determined.
Please contact your vendor to calculate your
confi guration more accurately.
• Determine length of pantograph arm (L):
L = E + D
• Get the maximum wiped area width (W):
W = ±0.9 * GW
• Find the intersection of L en W in the diagram below;
L
D
E
GH
GW
W
H
D= distance top side
glass to center
of spindles
E= eye level
GH = glass height
GW = glass width
H= vertical displacement
L= length of arm
W= width of wiped area
EXAMPLE
1000
900
800
700
600
500
400
300
300
400
500
600
700
800
900
1000
1100
1200
1300
1400
40°
45°
50°
55°
60°
65°
70°
75°
80°
85°
90°
Wipe arc
Armlength (L)
Wiped area width (W)
Determination of wipe arc
Units in mm
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MANUAL WIPER SYSTEMS

3. Determine the place where the wiper is to be installed. The dimensions are shown
below. The wiper can be installed in any position above or below the window.
4. Place the windscreen wiper in the pre-drilled holes of the bulkhead (see fi gure). A rubber sealing
gasket must be placed at both sides of the bulkhead.
• The wipe arc-line closest to the intersection, shows the wipe arc;
• Find in the table below the vertical displacement of the blade (H);
Now the wiper blade length can be calculated: Length of wiper blade = 0.9 * 2 * (E-H).
90°
86
103
117
132
146
161
176
190
205
220
234
249
264
278
293
263
250
105
85°
92
79
119
132
145
158
197
184
171
210
223
236
94
80°
82
70
105
117
129
140
175
164
152
187
199
211
222
234
83
75°
73
62
93
104
114
124
155
145
135
165
176
186
196
207
73
70°
63
55
81
90
100
109
136
127
118
145
154
163
172
181
63
65°
55
47
71
79
86
94
117
110
102
125
133
141
149
157
54
60°
47
40
60
67
74
80
100
94
87
107
114
121
127
134
45
55°
40
34
51
57
62
66
85
79
74
90
96
102
107
113
36
50°
33
26
43
47
52
56
70
66
61
75
80
84
89
94
30
45°
27
23
35
38
42
46
57
53
50
61
65
68
72
76
25
40°
21
19
26
30
34
37
45
43
40
48
51
54
57
60
400
Armlength (L)
350
300
450
500
550
600
750
700
650
800
850
900
950
1000
Determining the vertical displacement of the wiper blade
Wipe arc
Vertical displacement of the blade (H)
Units in mm
Aention!
When installing the wiper, reserve space for a housing or cover.
Bearing
Dogbone
Nut M10
Tightening 33Nm/24ft. lbs
Nut M8
Tightening 17Nm/12ft. lbs
Hexagon nut
tightening torque 26Nm/19ft. lbs
Glass or Bulkhead
Rubber sealing plate
Pin
Hexagon locking nut
tightening torque 16.3Nm/12ft. lbs
Stainless steel sealing plate
Bearing
Rubber sealing plate
Glass or Bulkhead
Glass or Bulkhead
Rubber weathercap
Nut M8
tightening torque 16.3/12ft. lbs
M8 washer
Tightening 16.3Nm/12ft. lbs
9
Exalto type 223BS
MANUAL WIPER SYSTEMS

3.3 Electrical installation
3.4 Final installation
Aention!
Do not fi t the wiper arm before fi nishing the electrical connections.
Hint!
If you have doubts regarding the park
position, make a vane with tape to
simulate the position of the arms.
1. Install the wiper switch in the
dashboard.
2. Connect the wiper to the ship’s electrical
system. Use a cable with 5 wires with a
diameter of at least 1½ mm² (16 g) up to
a maximum length of 10 m. Use larger
diameters when using longer cable lengths
greater than 10 m.
3. Fit a slow blow fuse of 6 A (12 Volt) or 4 A (24
Volt) in the main cable (positive).
4. Connect the switch to the wiper (refer to the
switch manual for installation).
1. Switch on the power and test the motor briefl y. Wait until the motor stops after
turning o the switch. The motor will be in park position. The standard park position is
shown in the fi gure under point 5.3.2.
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MANUAL WIPER SYSTEMS

Aention!
This wiper model 230 is
suitable for wiper arms model
MD1 (PU) up to 750 mm and
wiper blades up to 800 mm.
Aention!
To ensure the arm has
the right spring pressure,
install the wiper arm in
such a way that the shaft
makes a 90° angle with
the window (fi gure left)
and that the shaft makes
a 90° angle with the wiper
arm (fi gure right). If this is
not the case, please install
spacer(s) to make the 90°
angles.
2. Place the wiper arm and blade
assembly on the shafts. Fasten the
nuts loosely onto the shafts.
90°
90°
Bearing
Dogbone
Nut M10
Tightening 33Nm/24ft. lbs
Nut M8
Tightening 17Nm/12ft. lbs
Arc Disc
Spindle Lever
Half Nut M8
Tightening 17Nm/12ft. lbs
Pin
Tightening 16.3Nm/12ft. lbs
Hexagon socket head cap screw
Tightening 8Nm/6ft. lbs
Bearing
Spacer
Glass or Bulkhead Glass or Bulkhead
Glass Glass
Retaining Ring
Tightening 16.3Nm/12ft. lbs
3. Switch on the power and test the motor briefl y again to check the wiped area.
4. When the wipe arc is correct, adjust the position and the length of the arm if necessary.
5. Tighten the nuts to the correct torque (16,3 Nm/12ft.lbs).
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Exalto type 223BS
MANUAL WIPER SYSTEMS

4. Operation & Use
4.1 Preparation for first use
When the wiper has been installed and adjusted, the system can be prepared for fi rst use.
We recommend a thorough inspection of the system to ensure proper operation.
Check:
• there are no leaks where the shafts go through the bulkhead;
• the wiping arc cleans the entire window;
• the park position is correct.
If the wiping arc or the park position is wrong, adjust them again. Follow the procedure in
paragraph 5.3.
4.2 Normal operation
All Exalto windscreen wipers are provided with the following functions:
• low speed;
• high speed;
• self parking.
Do not use the wiper on a dry window; excessive wear of the blades and the motor will
occur in this case. Because of the wide variety of wiper switches, refer to the user manual
for the installed switch to learn about the functions of that specifi c switch. In the back of
this manual you will fi nd some general controls and its wiring instructions.
12
MANUAL WIPER SYSTEMS

5. Maintenance
5.1 General maintenance
To keep the Exalto wiper in good condition, you are advised to:
• clean wiper arms and blades with fresh water after every journey in salt water (to prevent
salt from clogging moving parts);
• never use the wiper on a dry window.
5.2 Servicing
As long as the wiper system functions normally and is kept in good shape (see paragraph
5.1), servicing the motor is not necessary. Check yearly (monthly when used intensively)
if the wiper blades are worn. Replace blades when worn or when the blades leave many
stripes across the glass. In case of failure or adjustments, have servicing done solely by
qualifi ed mechanics. In chapter 6, Troubleshooting, a list is given of possible problems and
their solutions.
5.3 Changing the wiping arc and park position
If the wiped area is not optimal, the wipe arc and park position can be changed. Always
disconnect the electric before opening the housing.
5.3.1 Adjusting the wipe arc
1. Remove the wiper from the bulkhead;
2. Loosen the nut in the slot of the wipe shaft lever;
3. Move screw away from shaft for smaller wipe arc or towards shaft for larger wipe arc;
4. Fasten the nut again (max. 16.3Nm / 12ft.lbs);
5. Run the motor briefl y to park it and fi x the lever in the park position.
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Exalto type 223BS
MANUAL WIPER SYSTEMS

5.3.2 Adjusting the park position
1. Place the motor lever on the shaft, parking right or left (see drawing section 3.4 and below for
reference);
2. Place the motor lever in such a way that it forms an almost straight line with the dog bone (see
drawing);
3. Tighten the motor lever well and place the wiper in the bulkhead;
4. Run the motor briefl y to check performance;
5. Adjust the wiper arm to the correct length, if necessary;
6. Install the wiper arm in correct parking position;
7. If necessary repeat steps 5 and 6 to position wiper arm in correct parking position.
Nut M8
Tightening 17Nm/12ft. lbs
Nut M8
Tightening 17Nm/12ft. lbs
Bearing
Retaining Ring
Dogbone
Half Nut M8
Tightening 17Nm/12ft. lbs
Nut M10
tightening 33Nm/24ft. lbs
Half Nut M10
tightening 33Nm/24ft. lbs
Drive Shaft
Pin
Nordlock
Washer
Motorlever
correct correct
not correct not correct
14
MANUAL WIPER SYSTEMS

5.4 Disassembly and assembly
Prevent injuries when disassembling by disconnecting the wiper from the power
supply. Keep all necessary tools within reach and remember the chapter on safety.
Provide protective packaging, if you’re going to store or transport the wiper assembly.
5.4.1 Removing the wiper assembly from the bulkhead
5.4.2 Disassembling the drive crank lever
5.4.3 Removing the motor from the wiper assembly
1. Disconnect all the electric connections to the wiper;
2. Remove the wiper arms;
3. Remove the nuts (see 7.1) and plates (see 7.1) on the outside;
4. Remove the wiper from the holes in the bulkhead or glass;
5. If you want to replace the wiper, follow chapter 3.
1. Disconnect all the electric connections to the wiper;
2. Remove the wiper from the bulkhead (see 5.4.1);
3. Unscrew the nut (see 7.1) on the lever (see 7.1) and remove the lever;
4. For adjusting the wipe arc, follow section 5.3.
1. Disconnect all the electric connections to the wiper;
2. Remove the wiper arm (see 5.4.1);
3. Disassemble the motor lever (see 7.1);
4. Unscrew the three bolts of the motor (see 7.1) and remove the motor;
5. When replacing, bolt the motor on the housing and follow section 5.3 to install the wiper arc
disc in the correct park position.
Bearing
Dogbone
Nut M10
Tightening 33Nm/24ft. lbs
Nut M8
Tightening 17Nm/12ft. lbs
Arc Disc
Spindle Lever
Half Nut M8
Tightening 17Nm/12ft. lbs
Pin
Tightening 16.3Nm/12ft. lbs
Hexagon socket head cap screw
Tightening 8Nm/6ft. lbs
Bearing
Spacer
Glass or Bulkhead
Glass or Bulkhead
Glass
Glass
Tightening 4.5Nm/3.3ft. lbs
Tightening 16.3Nm/12ft. lbs
15
Exalto type 223BS
MANUAL WIPER SYSTEMS

6. Troubleshooting
In this chapter, several malfunctions are mentioned combined with possible causes
and solutions. Please leave servicing to qualifi ed mechanics.
6.1 Wiper does not work aer switching on
• Possible causes:
1. Wiper switch is not working properly.
Solution: Test and replace it. Check if the current is (and keeps being) too high.
2. Burned or incorrectly sized fuse.
Solution: Test and replace it. Check if the current is (and keeps being) too high.
3. Electrical connections are wired incorrectly or might be damaged.
Solution: Measure the voltage across the motor and check all connections are correct.
4. The wiper motor has failed.
Solution: Replace the motor and check for excessive drag or high current.
6.2 Wiped area or park position is not correct
• Possible causes:
1. The wiper arm was placed without parking the motor fi rst.
Solution: Remove the wiper arm. Run the motor to the park position and re-install the
arm.
2. The wipe arc is set wrong or has changed due to high loads (e.g. spring pressure of
arms too high, excessive drag).
Solution: Determine the wiping arc if needed (see paragraph 5.4) and set the wiping arc
again (see paragraph 5.3).
3. The wires are connected incorrectly.
Solution: Check and reconnect the wiring (see the scheme in paragraph 3.3).
16
MANUAL WIPER SYSTEMS

6.3 Motor runs, but the wiper arm does not move
• Possible causes:
1. Mechanical joints are loose.
Solution: Replace worn parts or tighten as required.
2. Parts are broken.
Solution: Replace broken parts, re-adjust as required.
3. Splines of shafts are worn
Solution: Replace all loose, broken or worn parts and adjust as required.
17
Exalto type 223BS
MANUAL WIPER SYSTEMS

7. Drawings & Schematics
7.1 Assembly overview
23 24 22 13 18 7 21 20 19 12 1 15 14
89346
517 10
2
11
7 1816 25
Pos. Park/QTY. Description PartNo Material Weight
25 2 circlip 6mm 6799A4006 1.4401 - SS316 0.000
24 1 Washer 0125A408 1.4401 - SS316 0.002
23 1 Self-locking nut 0985A408 1.4401 - SS316 0.006
22 1 Weathercap M20 2100.361 Rubber 0.005
21 3 Nut M8 0934A408 1.4401 - SS316 0.005
20 1 Cover plate SS 223BS 50mm 2100.481 1.4401 - SS316 0.050
19 2 Coverplate Nitril Imtra 50mm 2100.494 NBR 0.007
18 2 filling ring 2100.400 1.4401 - SS316 0.001
17 1 Drive shaft XP2 rvs316 wd 25 2100.371.XP 1.4401 - SS316 0.277
16 3 SS Flathead bolt M6×16 0965HA406016 1.4401 - SS316 0.005
15 1 XP2 motor 12Volt 30Nm 2100.3012 - 1.300
14 1 Housing XP2 2100.105 1.0037 (S235JR) 0.846
13 1 circlip 12mm 0471A2012 1.4401 - SS316 0.000
12 1 Idler spindle M8, Bulkhead 2100.441 1.4401 - SS316 0.031
11 1 Lock washer 10mm Large 2100.412L 1.4401 - SS316 0.004
10 1 Wipe arc adjusting bolt 2100.082 1.4301 - SS304 0.024
9 2 PA6.6 bearingØ8×10×10 2100.926 PA66 - GF30 0.000
8 1 Connecting rod Ø10 L=85mm 2100.936 - 0.050
7 4 Nut M20x1 2100.350 1.4401 - SS316 0.003
6 1 Nut M8 flat 0439A408 1.4401 - SS316 0.003
5 1 Half nut M10 0439A410 1.4401 - SS316 0.006
4 1 Nut M10 SW 13 2100.354 1.4401 - SS316 0.003
3 1 Leverpin Ø8mm 2100.920 1.4401 - SS316 0.013
2 1 Motor lever 20x60x5 mm for XP wiper 2100.114 1.0037 (S235JR) 0.035
1 1 Liner M20x1mm 2100.329 brass 0.190
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MANUAL WIPER SYSTEMS

23 24 22 13 18 7 21 20 19 12 1 15 14
89346
517 10
2
11
7 1816 25
Pos. Park/QTY. Description PartNo Material Weight
25 2 circlip 6mm 6799A4006 1.4401 - SS316 0.000
24 1 Washer 0125A408 1.4401 - SS316 0.002
23 1 Self-locking nut 0985A408 1.4401 - SS316 0.006
22 1 Weathercap M20 2100.361 Rubber 0.005
21 3 Nut M8 0934A408 1.4401 - SS316 0.005
20 1 Cover plate SS 223BS 50mm 2100.481 1.4401 - SS316 0.050
19 2 Coverplate Nitril Imtra 50mm 2100.494 NBR 0.007
18 2 filling ring 2100.400 1.4401 - SS316 0.001
17 1 Drive shaft XP2 rvs316 wd 25 2100.371.XP 1.4401 - SS316 0.277
16 3 SS Flathead bolt M6×16 0965HA406016 1.4401 - SS316 0.005
15 1 XP2 motor 12Volt 30Nm 2100.3012 - 1.300
14 1 Housing XP2 2100.105 1.0037 (S235JR) 0.846
13 1 circlip 12mm 0471A2012 1.4401 - SS316 0.000
12 1 Idler spindle M8, Bulkhead 2100.441 1.4401 - SS316 0.031
11 1 Lock washer 10mm Large 2100.412L 1.4401 - SS316 0.004
10 1 Wipe arc adjusting bolt 2100.082 1.4301 - SS304 0.024
9 2 PA6.6 bearingØ8×10×10 2100.926 PA66 - GF30 0.000
8 1 Connecting rod Ø10 L=85mm 2100.936 - 0.050
7 4 Nut M20x1 2100.350 1.4401 - SS316 0.003
6 1 Nut M8 flat 0439A408 1.4401 - SS316 0.003
5 1 Half nut M10 0439A410 1.4401 - SS316 0.006
4 1 Nut M10 SW 13 2100.354 1.4401 - SS316 0.003
3 1 Leverpin Ø8mm 2100.920 1.4401 - SS316 0.013
2 1 Motor lever 20x60x5 mm for XP wiper 2100.114 1.0037 (S235JR) 0.035
1 1 Liner M20x1mm 2100.329 brass 0.190
7.2 Parts list
Pos Q T Y. Description Part nr/Note
1 1 Liner M20x1mm bh = 100 2100.329
1 Liner M20x1mm bh = 125 2100.331
2 1 Motor lever 20x60x5 mm for XP wiper 2100.114
3 1 Leverpin Ø8mm 2100.920
4 1 Nut M10 SW 13 2100.354
5 1 Half nut M10 0439A410
6 1 Nut M8 at 0439A408
7 4 Nut M20x1 2100.350
8 1 Connecting rod Ø10 L=85mm 2100.936
9 2 PA6.6 bearing Ø8x10x10 2100.926
10 1 Wipe arc adjusting bolt 2100.082
11 1 Lock washer 10mm Large 2100.412L
12 1 Idler spindle bh = 35 mm KK/BD/BS 2100.441
1 Idler spindle bh = 55 mm KK/BD/BS 2100.447
13 1 circlip 12mm 0471A2012
14 1 Housing XP2 2100.105
15 1 XP2 motor 12Volt 30Nm 2100.3012
1 XP2 motor 24Volt 30Nm 2100.3024
16 3 SS Flathead bolt M6x16 0965HA406016
17 1 Drive shaft XP2 rvs316 wd 25 2100.371.XP
1 Drive shaft XP2 rvs316 wd 50 2100.375.XP
18 2 lling ring 2100.400
19 2 Coverplate Nitril Imtra 50mm 2100.494
20 1 Cover plate SS 223BS 50mm 2100.481
21 3 Nut M8 0934A408
22 1 Weathercap M20 2100.361
23 1 Self-locking nut 0985A408
24 1 Washer 0125A408
25 2 circlip 6mm 6799A4006
19
Exalto type 223BS
MANUAL WIPER SYSTEMS

7.3 Motor Wiring Schematic - Connection data
7.4 Wiring diagrams for switches and control systems
Exalto wiper motors can be connected through a wide variety of simple switches to
complex controllers. Below you will fi nd some connection wiring diagram examples of
Exalto switches and controllers. Please refer for detailed instructions to the specifi c switch
or controller manual.
Function Polarity Motorcode Switch code Cable
High speed + 53b H White
Low speed + 53 L Yellow
Negative - 31 Black
Stop - self park 31b P Blue
Positive + 53a B Red
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MANUAL WIPER SYSTEMS