Fantech DBF4XL User manual

Installation Guidelines
Please note: DBF4XL fans arenot explosion proof. Do not use the fans if a
potentially explosive situation may exist. DO NOT USE with heated air in
excess 140˚F (60˚C).
Do not install in an exhaust ductwork wherethe equivalent duct length is <
25 feet (7.62 meters). The DBF4XL is suitable to overcome an equivalent
duct length of 130 feet (40 meters) of 4 inch diameter galvanized steel duct,
and to maintain a air velocity of 1200fpm (6.10 m/s).
Calculating Duct Run
To calculate the length of your planned duct run, measure from the dryer
to external venting point in roof or wall. For each bend or elbow add 5-7
feet to your total duct run calculations. The DBF4XL can be used on runs
up to 130 feet.
Fan and Switch Mounting
The recommended location of the booster fan is a minimum of 15 linear
(not equivalent) feet of duct from the dryer outlet. If the fan is mounted
closer than the recommended 15 feet, it may develop enough pressure to
lift wet lint into the fan impeller resulting in excessive lint loading in the fan.
The best location for the fan to be mounted is as close as possible to the
termination of the duct work. Exception: If a secondary lint filter is installed
between the dryer and the booster fan, the booster fan may be mounted
within the minimum distance otherwise recommended (See illustration on
right). A mounting bracket (included) attached to a rafter or joist should be
used to stabilize the fan. Although not recommended, a vertical rigid duct
may support the fan if the duct is securely stabilized. (Consult local codes
prior to supporting the fan in the duct alone.) It is recommended that duct
work be attached to the inlet and outlet of the fan by means of FC vibration
isolation clamps (optional) to permit periodic inspection of the blower. Refer
to maintenance instructions for inspection recommendations. All duct con-
nections should be properly sealed to prevent leakage and loss of fan per-
formance. Flex duct connections between the dryer duct connection and
exhaust duct should be stretched as smooth as possible.
Pressure Sensor Switch Operation
The DBF4XL contains a positive pressuresensing switch which recognizes
dryer operation and activates the booster fan from an independent electrical
circuit. This eliminates connections through the dryer circuit which may void
the manufacturers’ warranty as well as manual systems which require the
attention of the operator or costly current/temperature sensing systems.
Power to the booster fan is connected in series through a normally open ter-
minal on the switch. A pressure tap is connected to a nipple on the side of the
switch. When the dryer begins operation, positive pressure in the duct caus-
es the switch diaphragm to expand closing the circuit to the booster fan. An
integral delay-on-break timer in the switch will cycle the fan on for intervals of
10 minutes. Cycle will reinitiate after a few seconds as long as the dryer is
operating. This will continue until the dryer has stopped and the timer delay
period has lapsed. Drying cycles, the booster fan, the delay timer and the pres-
sure switch are not adversely affected by the starting/stopping intervals.
DBF4XL
FC Mounting
Clamps (optional)
Alternate Location
Secondary Lint Trap
Installation Instructions for
Model DBF4XL Dryer Exhaust Booster
READ & SAVE THESE INSTRUCTIONS!
Includes:
1DBF4XL Dryer Exhaust Booster
1Fan Mounting Bracket and Hardware
1Wall Label (Mount on wall near dryer.)
1 Tubing & Grommet

Dimensions in inches.
Diaphragm Correct
in all Positions
Correct Diaphragm
Positioning
Incorrect
Diaphragm
Positioning
Incorrect Diaphragm Positioning
Correct Diaphragm Positioning
Dimensional Data
Correct Switch Positioning -Diaphragm Positioned Vertically
Vertical Duct
Angled Duct
Horizontal Duct
Pressure Switch Positioning
Mount Fan
Mount Bracket
DBF4XL FAN/SWITCH INSTALLATION INSTRUCTIONS
Fan Installation
Step 1. Selecting Fan Location
Fan must be mounted a minimum of 15 feet from the dryer outlet. If the fan is mounted closer than
the recommended 15 feet, it may develop enough pressure to lift wet lint into the fan impeller
resulting in excessive lint loading in the fan.
*Note: See exception on the front page of these instruc-
tions. In any application, the fan should be mounted as close as possible to the termination of the duct
work. In order to perform recommended maintenance, fan location should allow sufficient access for
service. Refer to dimensional drawings shown below.
Step 2. Mount Bracket
Using the wood screws provided, attach the mounting bracket to a support beam at the selected loca-
tion. Fan mounting can be in any angle, however, vertical mounting is recommended to reduce conden-
sation buildup in the fan. If a horizontal installation is necessary and condensation buildup may pose a
problem, a 1/4" hole drilled in the bottom of the housing (along with an NPT insert and drain tubing) will
allow condensation to drain.
Step 3. Mount Fan
For proper operation, the switch diaphragm should be positioned vertically. (Illustrations below show
diaphragm position for horizontal, vertical and ducts installed at an angle.) Wiring box should be posi-
tioned for easy access. Attach fan to the mounting bracket with the self tapping screws provided. Care
should be taken not to strip the housing. Although screw pilot holes are not required, 3/32" (or smaller)
pilot holes are recommended.
NOTE: Steps 2 & 3 may be reversed.
9
3
/ 4 "3
3
/ 4 "
3
7
/ 8 "
6
15
/ 16 "
1"
1"
2"
2"
3"
2"
3
7
/ 8 "
9
3
/ 4 "
3
3
/ 4 "
3
7
/ 8 "
6
15
/ 16 "
1"
1"
2"
3
7
/ 8 "
Mounting Bracket &
Screw Locations

Diaphragm Inverted
"Pressure Tap" Located at Elbow
Alternate Installations for Increased Switch Sensitivity in areas of Higher Elevation
Electrical Connection
DO NOT CONNECT POWER SUPPLYUNTIL FAN IS COMPLETELY INSTALLED. The DBF4XL is provided with a 120VAC power cord.
1. This unit has rotating parts and safety precautions should be exercised during installation, operation and maintenance.
2. CAUTION: "For General Ventilation Use Only. Do Not Use To Exhaust Hazardous Or Explosive Materials And Vapors."
3. WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURYTO PERSONS - OBSERVE THE FOLLOWING:
a. Use this unit only in the manner intended by the manufacturer.If you have questions, contact the factory.
b. Before servicing or cleaning, unplug power cord or switch power off at service panel and lock service panel to prevent fan from being switched on acci-
dentally.When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
c. Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards,
including fire-rated construction.
d. The combustion airflow needed for safe operation of fuel burning equipment may be affected by this unit's operation. Follow the heating equipment
manufacturer's guidelines and safety standards such as those published by the National Fire Protection Association (NFPA), the American Society
of Heating, Refrigeration, and Air Conditioning Engineers (ASHRAE) and the local code authorities.
e. When cutting or drilling into wall or ceiling, do not damage electrical wires or other hidden utilities.
f. Ducted fans must always be vented to the outdoors.
4. WARNING! Check voltage at the fan to see if it corresponds to the motor nameplate.
GUARDS MUST BE INSTALLED WHEN FAN IS WITHIN REACH OF PERSONNEL OR WITHIN SEVEN (7) FEET OF WORKING LEVEL OR WHEN DEEMED
ADVISABLE FOR SAFETY.
Installing Grommet and Tubing
First, drill a 5/16 inch to 3/8 inch diameter hole in the duct
wall. Carefully insert the grommet into the hole. (Drilling a
metal duct may produce burrs. Be careful not to be cut or
pricked by the burrs or the duct.) Next, force one end of the
tubing over the nipple on the switch. It may be necessary to
use a lubricant in order to slide the tubing over the entire
nipple. Make a mark a distance of 1/2 inch from the other
end of the tubing. Slide this end of the tubing through the
center of the grommet up to the mark as illustrated.
Do not
use a lubricant on this end of the tubing.
In order to increase the switch sensitivity for installations in
regions of higher elevation, it may be necessary to rotate
the diaphragm as illustrated. The diaphragm should be
located below the horizontal axis. Please note that due to
gravity, the switch may not release when the diaphragm is
fully inverted. The diaphragm should be rotated in incre-
ments and cycled to be certain that the switch will release
thereby breaking power to the fan. An alternate approach
may be to insert the "pressure tap" in the upstream side of
an elbow. Additional tubing may be required. In the event
that additional tubing is required, be certain that the tubing
connections at the duct wall and the switch are as air-tight
as possible by sealing with a caulking material.
1/4" Max.
Duct Wall
Grommet
Tubing
1/2" Mark on Tubing
Air Flow
90 Degree Elbow
Pressure Tap - Located
upstream of an elbow.
Grommet and Tubing
Plane of Rotation
Tubing
1/2" Mark on Tubing
Grommet
Grommet
and Tubing
90 Degree
Elbow
Pressure Tap - Located
upstream of an elbow
Plane of Rotation
Air Flow
Duct Wall
1/4" Max.

Recommended Maintenance
1. Since fan bearings are sealed and provided with an internal lubricating mate-
rial, no additional lubrication is necessary.
2. Fan impeller may accumulate lint. Periodic inspection, based upon dryer
usage, should be performed to ensure that the fan impeller is not
obstructed or loaded with lint. Under normal conditions, fan should be
inspected a minimum of every Six (6) Months.
Note: Excessive booster fan
noise or vibration may be an indication of lint buildup on the impeller.
To
inspect and clean the impeller:
a. Disconnect the incoming power supply at the source.
b. Remove the duct from the fan inlet and remove any lint buildup on
the impeller.
c. Reconnect the duct to the fan. Turn power supply on.
Troubleshooting
Important Notice: Prior to performing Steps 1 - 3, be certain that the
electrical supply to the fan/switch is turned off.
If fan fails to start when the dryer cycle begins, please follow the pro-
cedure listed below:
1. Check the incoming supply for proper voltage.
2. Turn on the electrical supply and restart the dryer cycle. Check to be certain
that fan starts.
If fan still fails to start after performing Steps 1 - 4, continue
following the procedure as listed below:
3. Verify that the pressure switch diaphragm is vertical as illustrated on Page 2
of these instructions. If the diaphragm is not vertical, reposition the pressure
switch and check for fan operation against another dryer cycle.
4. Verify that the tubing is not crimped and that the tubing connector
nipples are not obstructed.
5. If switch diaphragm is vertical and fan still fails to start, with the
electrical supply on:
a. Remove the tubing from the nipple on the fan and blow gently into
the tubing;
b. If fan starts, consult Fantech for additional technical support.
c. If fan fails to start, please consult Fantech for additional
technical support.
Fantech, reserves the right to modify,at any time and without notice,
any or all of its products’ features, designs, components and specifica-
tions to maintain their technological leadership position.
Item #: 401315 • Rev Date: 100406
United States
1712 Northgate Blvd.,
Sarasota, FL. 34234
Phone: [phone]
Fax: [phone]
www.fantech.net; [email protected]
Canada
50 Kanalflakt Way,
Bouctouche, NB E4S 3M5
Phone: [phone]
Fax: [phone]
www.fantech.ca; [email protected]
FIVE (5) YEAR WARRANTY
This warranty supersedes all prior warranties
DURING ENTIRE WARRANTY PERIOD:
FANTECH will repair or replace any part which has a factory defect in
workmanship or material. Product may need to be returned to the fantech
factory, together with a copy of the bill of sale and identified with RMA
number.
FOR FACTORY RETURN YOU MUST:
Have a Return Materials Authorization (RMA) number. This may be
obtained by calling FANTECH either in the USA at 1.800.747.1762 or in
CANADA at 1.800.565.3548. Please have bill of sale available.
•The RMA number must be clearly written on the outside of the carton,
or the carton will be refused.
•All parts and/or product will be repaired/replaced and shipped back to
buyer; no credit will be issued.
OR
The Distributor may place an order for the warranty part and/or product
and is invoiced. The Distributor will receive a credit equal to the invoice
only after product is returned prepaid and verified to be defective.
FANTECH WARRANTY TERMS DO NOT PROVIDE FOR REPLACEMENT
WITHOUT CHARGE PRIOR TO INSPECTION FOR A DEFECT. REPLACE-
MENTS ISSUED IN ADVANCE OF DEFECT INSPECTION ARE INVOICED,
AND CREDIT IS PENDING INSPECTION OF RETURNED MATERIAL.
DEFECTIVE MATERIAL RETURNED BY END USERS SHOULD NOT BE
REPLACED BY THE DISTRIBUTOR WITHOUT CHARGE TO THE END
USER, AS CREDIT TO DISTRIBUTOR'S ACCOUNT WILL BE PENDING
INSPECTION AND VERIFICATION OF ACTUAL DEFECT BY FANTECH.
THE FOLLOWING WARRANTIES DO NOT APPLY:
•Damages from shipping, either concealed or visible. Claim must be
filed with freight company.
•Damages resulting from improper wiring or installation.
•Damages or failure caused by acts of God, or resulting from improper
consumer procedures, such as:
1. Improper maintenance
2. Misuse, abuse, abnormal use, or accident, and
3. Incorrect electrical voltage or current.
•Removal or any alteration made on the FANTECH label control number
or date of manufacture.
• Any other warranty, expressed, implied or written, and to any consequen-
tial or incidental damages, loss or property, revenues, or profit, or costs
of removal, installation or reinstallation, for any breach of warranty.
WARRANTY VALIDATION
•The user must keep a copy of the bill of sale to verify purchase date.
•These warranties give you specific legal rights, and are subject to an
applicable consumer protection legislation. You may have additional
rights which vary from state to state.