Faulhaber 6501.00088 User manual
WE CREATE MOTION
EN
SC Programming Board
6501.00088
Instruction Manual
2
Version:
1st issue, 07.05.2009
Copyright
by Dr. Fritz Faulhaber GmbH & Co. KG
Daimlerstr. 23 / 25 · 71101 Schönaich
All rights reserved, including translation rights.
No part of this description may be duplicated,
reproduced, stored in an information system or
processed or transferred in any other form with-
out prior express written permission of Dr. Fritz
Faulhaber GmbH & Co. KG.
This instruction manual has been prepared with
care.
Dr. Fritz Faulhaber GmbH & Co. KG cannot ac-
cept any liability for any errors in this instruction
manual or for the consequences of such errors.
Equally, no liability can be accepted for direct or
consequential damages resulting from improper
use of the equipment.
The pertinent regulations regarding
safety engineering and interference suppression
as well as the specifications in this instruction
manual must be complied with when using the
equipment.
Subject to modifications.
The current version of this instruction manual is
available on FAULHABER’s internet site:
www.faulhaber.com
Imprint
3
1 Important Information 4
1.1 Symbols used in this instruction manual 4
2 Install Motion Manager 4 Software 5
2.1 Using the USB interface (X9) 5
2.2 Using the RS232 interface (X5) 5
3 Connect the periphery 6
3.1 Speed Controller 6
3.2 Power supply (X1) 6
4 Establish Communication 8
5 Installing the USB Driver 10
5.1 System Requirements 10
5.2 Setup instructions 10
6 Additional Information 13
6.1 Speed setpoint input via analog voltage 13
6.2 Direction of Rotation 13
7 Technical Data 14
7.1 Operating Data 14
7.2 Connection information 14
7.3 Product Layout 15
Content
4
Important Information1
This instruction manual describes the installation, configuration and use of the Programming Board
6501.00088 from FAULHABER.
Please read through the complete instruction manual before using the board.
Keep this instruction manual in a safe place for later use.
FAULHABER is not liable for any data loss, damage or other problems which arise due to use of
this board.
Note
This Board is designed for configuration use only.
Symbols used in this instruction manual1.1
Note Note
This “Note” pictogram provides tips and recommendations for use and operation.
5
Install Motion Manager 4 Software2
Install the respective current version of the FAULHABER Motion Manager software onto your PC.
It can be downloaded from the FAULHABER internet site: http://www.faulhaber.com/MotionManager
Using the USB interface (X9)2.1
In order to use the programming board via an USB interface you have to install the appropriate
driver in addition, following the installation instruction described in chapter 5.
Connect the Programming Board to a PC USB port via an USB cable type B.
X9
9
5
6
1
LED1
LED2
0V
ON
OFF
Ext.
Unsoll Int.
RIGHT
LEFT
UP10VUnsoll
PROG
MOT
Mode DIR
2,54
UP= Umot Imot
UP
Umot
Unsoll
DIR
FG
OK
Power
on
GND
Motoranschlüsse
UP= Uelo
USB RS232
1
1
11
1
2
23
M09
GND
Uelo
Umot
Using the RS232 interface (X5)2.2
No additional installation is necessary.
Connect the Programming Board to a PC RS232 COM port via a Null modem cable.
X5
9
5
6
1
LED1
LED2
0V
ON
OFF
Ext.
Unsoll Int.
RIGHT
LEFT
UP10VUnsoll
PROG
MOT
Mode DIR
2,54
UP= Umot Imot
UP
Umot
Unsoll
DIR
FG
OK
Power
on
GND
Motoranschlüsse
UP= Uelo
USB RS232
1
1
11
1
2
23
M09
GND
Uelo
Umot
6
Connect the periphery3
Speed Controller3.1
Connect your Speed Controller to the fitting terminal or connector:
X2
X3
X6
X10
X10
X6
X3
X2
9
5
6
1
LED1
LED2
0V
ON
OFF
Ext.
Unsoll Int.
RIGHT
LEFT
UP10VUnsoll
PROG
MOT
Mode DIR
2,54
UP= Umot Imot
UP
Umot
Unsoll
DIR
FG
OK
Power
on
GND
Motoranschlüsse
UP= Uelo
USB RS232
1
1
11
1
2
23
M09
GND
Uelo
Umot
Power supply (X1)3.2
Connect the power supply to Umot and GND (X1).
X1
9
5
6
1
LED1
LED2
0V
ON
OFF
Ext.
Unsoll Int.
RIGHT
LEFT
UP10VUnsoll
PROG
MOT
Mode DIR
2,54
UP= Umot Imot
UP
Umot
Unsoll
DIR
FG
OK
Power
on
GND
Motoranschlüsse
UP= Uelo
USB RS232
1
1
11
1
2
23
M09
GND
Uelo
Umot
7
Connect the periphery3
Power supply (X1)3.2
Note Pay attention to the correct position of Jumper
JP3 (1-2; UP= Umot).
The maximum voltage of Umot depends on the
speed controller.
It is recommended to use at least 10.5 V as mini-
mum voltage of Umot to get 0 V – 10 V as setpoint
voltage (= Unsoll) via the potentiometer.
If you want to work with a lower motor voltage
(Umot), a second supply voltage (minimum 10.5 V)
connected to Uelo is needed and the Jumper JP3
has to be replugged to 2-3; UP= Uelo.
JP3
9
5
6
1
LED1
LED2
0V
ON
OFF
Ext.
Unsoll Int.
RIGHT
LEFT
UP10VUnsoll
PROG
MOT
Mode DIR
2,54
UP= Umot Imot
UP
Umot
Unsoll
DIR
FG
OK
Power
on
GND
Motoranschlüsse
UP= Uelo
USB RS232
1
1
11
1
2
23
M09
GND
Uelo
Umot
8
Establish Communication4
Open the Motion Manager program and configure the software:
1. Choose the controller type “Speedcontroller without command interface” from the connection
wizard and select the COM or USB Port and the baud rate.
If the wizard doesn’t appear, click the “help” tab and select “Getting started”.
2. Turn switch S1 to “PROG”
S1
9
5
6
1
LED1
LED2
0V
ON
OFF
Ext.
Unsoll Int.
RIGHT
LEFT
UP10VUnsoll
PROG
MOT
Mode DIR
2,54
UP= Umot Imot
UP
Umot
Unsoll
DIR
FG
OK
Power
on
GND
Motoranschlüsse
UP= Uelo
USB RS232
1
1
11
1
2
23
M09
GND
Uelo
Umot
3. Click the “Configuration” tab in Motion Manager program
9
Establish Communication4
4. Turn the power supply switch S3 “OFF” and “ON” again.
S3
9
5
6
1
LED1
LED2
0V
ON
OFF
Ext.
Unsoll Int.
RIGHT
LEFT
UP10VUnsoll
PROG
MOT
Mode DIR
2,54
UP= Umot Imot
UP
Umot
Unsoll
DIR
FG
OK
Power
on
GND
Motoranschlüsse
UP= Uelo
USB RS232
1
1
11
1
2
23
M09
GND
Uelo
Umot
Now settings and parameters can be configured.
The changes are transferred to the Speed Contoller by using the button “Send”. By using the button
“Run” the communication to the PC is disconnected and the Speed Contoller is activated.
The “Run” button changes to “Stop”. By pressing this button again you’ll return to config mode.
10
Installing the USB Driver5
System Requirements5.1
PC running Microsoft Windows 2000, XP or Vista 32 bit edition (Vista 64 bit edition isnot sup-
ported).
A free USB 1.1 or 2.0 connector.
10 MB hard disk space.
The “USBX driver for Faulhaber BRC Adapter” is used to operate the programming board via the USB
interface.
This driver is included in the setup package of FAULHABER Motion Manager Version 4.1 or higher
and can be installed from the installation directory after connecting the adapter.
Setup instructions5.2
1) Connect the programming board with a standard USB cable type B to the PC.
X9
9
5
6
1
LED1
LED2
0V
ON
OFF
Ext.
Unsoll Int.
RIGHT
LEFT
UP10VUnsoll
PROG
MOT
Mode DIR
2,54
UP= Umot Imot
UP
Umot
Unsoll
DIR
FG
OK
Power
on
GND
Motoranschlüsse
UP= Uelo
USB RS232
1
1
11
1
2
23
M09
GND
Uelo
Umot
2) Connect the power supply to Umot and GND.
X1
9
5
6
1
LED1
LED2
0V
ON
OFF
Ext.
Unsoll Int.
RIGHT
LEFT
UP10VUnsoll
PROG
MOT
Mode DIR
2,54
UP= Umot Imot
UP
Umot
Unsoll
DIR
FG
OK
Power
on
GND
Motoranschlüsse
UP= Uelo
USB RS232
1
1
11
1
2
23
M09
GND
Uelo
Umot
11
Installing the USB Driver5
Setup instructions5.2
Note Pay attention to the correct position of Jumper
JP3 (1-2; UP= Umot).
The maximum voltage of Umot depends on the
speed controller.
JP3
9
5
6
1
LED1
LED2
0V
ON
OFF
Ext.
Unsoll Int.
RIGHT
LEFT
UP10VUnsoll
PROG
MOT
Mode DIR
2,54
UP= Umot Imot
UP
Umot
Unsoll
DIR
FG
OK
Power
on
GND
Motoranschlüsse
UP= Uelo
USB RS232
1
1
11
1
2
23
M09
GND
Uelo
Umot
3) A new hardware will be found; XP and Vista offer you at this point to connect to the Windows
Update Server; don’t connect this time, and continue the installation.
4) Select “Install from a list or a specific location” on the next wizard panel.
5) Select „Include this location in the search“ and browse to the „Drivers\USBX“ subdirectory in the
Motion Manager installation directory.
12
Installing the USB Driver5
Setup instructions5.2
6) The driver will be installed.
7) When the installation is complete, click “Finish”. (The installation may take a few minutes to com-
plete.)
8) Now you can use the programming board with Motion Manager.
13
Additional Information6
Speed setpoint input via analog voltage6.1
Note
This configuration ist standard as delivered condition.
The setpoint speed is proportional to the voltage Unsoll, which can be adjusted via the potentiometer.
The voltage range of Unsoll is defined from 0 – 10 V. The maximum speed value at 10 V can be adjust-
ed via the parameter NsetMax.
Direction of Rotation6.2
The direction of rotation of the motor depends on switch S1 and S2.
S2S1
9
5
6
1
LED1
LED2
0V
ON
OFF
Ext.
Unsoll Int.
RIGHT
LEFT
UP10VUnsoll
PROG
MOT
Mode DIR
2,54
UP= Umot Imot
UP
Umot
Unsoll
DIR
FG
OK
Power
on
GND
Motoranschlüsse
UP= Uelo
USB RS232
1
1
11
1
2
23
M09
GND
Uelo
Umot
To change the direction of rotation, turn switch S1 to “MOT” and choose the direction via switch S2.
If S1 is turned to “PROG” the motor will always rotate clockwise.
Note
For detailed descriptions of all parameters and settings see the instruction manual of the speed con-
troller.
14
Technical Data7
Operating Data7.1
6501.00088
Power supply for electronics Uelo 3,5 … 30 V
Power supply for motor Umot 0 … 30 V
Current consumption of electronics Iel 0.1 A
Temperature range:
– Operating temperature 0 … +65 °C
Dimensions and weight:
– Dimensions (L × W × H) 80 × 65 × 31 mm
– Weight 45 g
Connection information7.2
Connector / Control
X1 Terminals for power supplies
Pin 1: GND Ground connection of power supply /supplies
Pin 2: Uelo Power supply for electronics
Pin 3: Umot Power supply for motor winding
X2, X3, X6, X10 Terminals for motor / motor controller
Pin 1: UPPower supply for motor electronics
Pin 2: Umot Power supply for motor winding
Pin 3: GND Power supply negative pole
Pin 4: Unsoll Output for nominal speed setting 0 ... 10 V
Pin 5: DIR Output for direction of rotation setting
Pin 6: FG Input for speed signal from motor controller
X5 RS232 connector, may optionally be used instead of X9 in PROG mode for programming.
X9 USB connector, may optionally be used instead of X5 in PROG mode for programming.
JP1 Jumper can be removed and connected to an amperemeter for motor current measurement at Umot.
JP3 1–2: UP = Umot Joint power supply to electronics and motor winding via terminal Umot.
2–3: UP = Uelo Power supply to electronics via separate terminal Uelo (separate power supply for electronics and motor
winding). Power supply for adapter board also via the terminal selected for UP.
JP9 Connector for external signal for Unsoll, e. g. PWM signal for speed setting. Note: JP10 must then be removed.
JP10 Jumper for selection of the source for Unsoll. Closed: Unsoll adjustable with P1.
S1 Switch for setting the operating mode.
“PROG “mode software update
“MOT” mode motor operation
S2 Switch for setting the direction of rotation of the motor.
S3 Switch for switching the power supply UP for the electronics on / off.
P1 P1 is used to set Unsoll from 0 ... 10 V. JP10 must be closed. The power supply UPmust be at least 10,5 V.
LED1 Indicates the adapter board is ready for operation.
LED2 Indicates the external controller status of output FG.
15
Technical Data7
Product Layout7.3
9
5
6
1
X5
X1 JP3
LED1
LED2
JP1
X9
S1 S2 P1 S3
X10
JP9
X2
X3
X6
JP10
0V
ON
OFF
Ext.
Unsoll Int.
RIGHT
LEFT
UP
10VUnsoll
PROG
MOT
Mode DIR
2,54
UP= Umot Imot
UP
Umot
Unsoll
DIR
FG
OK
Power
on
GND
Motoranschlüsse
UP= Uelo
USB RS232
1
1
11
1
2
2 3
M09
GND
Uelo
Umot
Connection information
Settings
S1 PROG
S2 RIGHT
S3 OFF
P1 0V
JP1 Closed
JP10 Closed
No. Function
LED 1 Ready for operation
LED 2 Status external controller
Terminals
X1 Power supply
X2, X3, X6, X10 Connector for
motor or SC controller
X5 RS232 connector
X9 USB connector, type B
Jumpers
JP1 Motor current measurement
JP3 Separationof UPfrom Umot
JP9 Unsoll external input signal
JP10 Unsoll int. setting with P1
Switches
S1 Operating mode
S2 Direction of motor rotation
S3 Power switch on / off
Potentiometer
P1 Unsoll setting
scale reduced PROG mode
Settings
S1 MOT
S2 RIGHT or LEFT
S3 OFF - ON
P1 0V ... 10V
JP1 Opt. current measurement
JP10 Select source for Unsoll
MOT mode
MA05019, English, 1st issue, 04.2009
© DR. FRITZ FAULHABER GMBH & CO. KG
Subject to modifications
DR. FRITZ FAULHABER
GMBH & CO. KG
Antriebssysteme
Daimlerstraße 23 / 25
71101 Schönaich · Germany
Tel. +49(0)7031/638-0
Fax +49(0)7031/638-100
info@faulhaber.de
www.faulhaber.com
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