Fender Custom Vibrolux User manual

CUSTOM VIBROLUX
SERVICE MANUAL
CONTENTS:
Notices
Specifications
Parts lists:
PCB assembly
Chassis assembly
Cabinet assembly
Miscellaneous
Schematics/diagrams
Fender Musical Instruments Corp. 7975 North Hayden Road Scottsdale, AZ 85258

CUSTOM VIBROLUX
(This is the model name for warranty claims)
SERVICE MANUAL
JANUARY 1995
IMPORTANT NOTICE:
The information contained herein is CONFIDENTIAL and PROPRIETARY to Fender Musical Instruments Corp. It is
disclosed solely for use by qualified technicians for purposes of equipment maintenance and service. It is not to be
disclosed to others without the expressed permission of Fender Musical Instruments Co. All specifications subject to
change without notice.
For warranty repair service, only Fender specified part numbers are to be used. It is recommended they also be used
for post-warranty maintenance and repair.
Parts marked with an asterisk (*) indicate the required use of that specific part. This is necessary for RELIABILITY
and SAFETY requirements. DO NOT USE A SUBSTITUTE!
A coded naming convention is used in the description of certain parts. The codes and what they mean are as follows:
CAPACITOR CODES HARDWARE CODES
CAP AE = Aluminum Electrolytic BLX = Black Oxide
CAP CA = Ceramic Axial CR = Chrome Plated
CAP CD = Ceramic Disk HWH = Hex Washer Head
CAP MPF = Metalized Polyester Film M = Machine Screw
CAP MY = Mylar NI = Nickel Plated
CAP PFF = Polyester Film/Foil OHP = Oval Head Phillips
PB = Particle Board
RESISTOR CODES PHP = Pan Head Phillips
PHPS = Pan Head Phillips Sems
RES CC = Carbon Comp SMA = Sheet Metal "A" Point
RES CF = Carbon Film SMB = Sheet Metal "B" Point
RES FP = Flame Proof SS = Stainless Steel
RES MF = Metal Film TF = Thread Forming
RES WW = Wire Wound ZI = Zinc Plated

CUSTOM VIBROLUX
PARTS LIST
PRINTED CIRCUIT BOARD ASSEMBLY
QTY PART # DESCRIPTION REFERENCE DESIGNATION
1 041311 CABLE REVERB P1-4
6 009512 CAP AE AX 22UF 25V 20% C1,6,12,14,15,25
5 024819 CAP AE AX 22UF 500V C31-35
1 024820 CAP AE AX 47UF 350V C37
1 036654 CAP AE RDL 22UF 63V 20% C30
1 031040 CAP AE RDL 100UF 100V 20% C36
025995 CAP CD/FS
1 020909 CAP CD 47PF 1000V 10% C11
2 020867 CAP CD 330PF 1000V 10% C2,7
1 020842 CAP CD 500PF 1000V 10% C13,18
1 020842001 CAP CD 500PF 1000V 10% C16
2 024849 CAP MP .0068UF 400V C26,27
1 024833 CAP MPF RDL .047UF 400V 10% C17
2 024839 CAP MPF .033UF 400V C23,24
2 024845 CAP MPF RDL .047UF 400V 10% C4,9
1 024853 CAP MPF RDL .1UF 250V 10% C19
4 024854 CAP MPF RDL .1UF 400V 10% C3,8,28,29
2 024855 CAP MPF RDL .1UF 630V 10% C21,22
2 026204 CAP PFF RDL .0068UF 600V C5,10
1 036964 CONTROL 100K LINEAR R30 (REVERB)
2 036965 CONTROL 250K 10% AYDUI R7,18 (BASS)
2 036967 CONTROL 250K 20% AUDIO W/TAP R9,20 (TREBLE)
1 036962 CONTROL SNAPIN 250K TAPER R57 (INTENSITY)
1 036963 CONTROL 1 MEG 10% REV AUDIO R54 (SPEED)
2 036966 CONTROL 1 MEG 20% AUDIO R10,21 (VOLUME)
5 026730 DIODE 1N4006/1N5062 800PRV 1A CR1-5
14 025802 FSTN TAB MALE .250X.032 PCB MT CP1,2,5-14,28,29,31,33,35,36
14 026000 FSTN TAB AMALE PCB MT .187X.032 CP15-26,37,38
1 022546 FUSE HOLDER PCB MTG UNIVERSAL XF1
1 022547 FUSE CARRIER 3AG
1 077982 FUSE QA 1-1/4X1/4 250V 3A
4 037117 JACK PCB MONO CLOSED CKT J1-4 (NORMAL BRIGHT INPUTS)
1 013043 JACK PHONE STEREO 12B J5 (FOOTSWITCH)
1 049183 JUMPER WIRE 22GA .8X.175
13 020888 JUMPER WIRE 22GA .5X.175 W1-10,12-14, ACROSS R42
1 036989 PCB 63 VIBROVERB (RAW BOARD)
047555 PCB ASSY VIBROLUX (STUFFED)
2 026368 RES CF 1/2W 5% 100 OHM R62,63
1 048903 RES CF 1/2W 5% 2.7K R58
1 048903 RES CF 1/2W 5% 18K R59
1 025832 RES CF 1/2W 5% 22K R22
1 028857 RES CF 1/2W 5% 68K R64
1 025115 RES CF 1/2W 5% 82K R43
6 025116 RES CF 1/2W 5% 100K R4,15,29,34,44,55
1 036957 RES CF 1/2W 5% 470K R51
2 024964 RES CF 1/4W 5% 820 OHM R24,39
4 024969 RES CF 1/4W 5% 1.5K R5,16,28,33
1 024977 RES CF 1/4W 5% 4.7K R52
2 024979 RES CF 1/4W 5% 6.8K R8,19
1 024987 RES CF 1/4W 5% 22K R56
1 028865 RES CF 1/4W 5% 30K R53
4 024995 RES CF 1/4W 55 68K R1,2,12,13
1 024996 RES CF 1/4W 5% 82K R65
2 024997 RES CF 1/4W 5% 100K R6,17
3 025059 RES CF 1/4W 5% 220K R27,45,46
2 028016 RES CF 1/4W 5% 300K R49*,50
1 025063 RES CF 1/4W 5% 390K R31
1 025065 RES CF 1/4W 5% 470K R32
6 025069 RES CF 1/4W 5% 1M R3,14,25,36,38,40
1 027347 RES FILM W1 5% 2.2K R26

CUSTOM VIBROLUX
PRINTED CIRCUIT BOARD ASSEMBLY (CONT)
QTY PART # DESCRIPTION REFERENCE DESIGNATION
1 49142 RES FILM 1W 5% 39K R37
2 036468 RES MOX FP 1W 5% 470OHM R47,48
2 036470 RES MOX FP 1W 5% 10K R60,61
1 048365 RES MOX FP 1W 5% 18K R23
1 028503 THERMISTOR 10 OHM 5A C60-11 TH1
CHASSIS ASSEMBLY
QTY PART # DESCRIPTION REFERENCE DESIGNATION
7 018022 BUSHING SNAP 5/16X17/32 BLK (@WIRES THROUGH CHASSIS)
1 026116 BUSHING SR .500X.063X7/16 BLK (@ REVERB CABLE)
1 026038 BUSHING SR .625X.062X37/64 BLK (@100V,120V&AUST OWR CABLE)
1 010401 BUSHING SR .625.125X37/64 WHT (@230V & UK PWR CABLE)
1 026541 CABLE ASSY PWR W/.250 TAB 120V (POWER CABLE 120V ONLY)
1 048463 CABLE ASSY PWR .250 TAB 100V (POWER CABLE 100V ONLY)
1 033331 CABLE ASSY PWR 220/240V (POWER CABLE 230V ONLY)
1 038602 CABLE ASSY PWR AUST .250 TAB (PWR CABLE 240V AUSTRALIA)
1 040993 CABLE ASSY PWR 5A UK .250 TAB (P CABLE UK 240V)
1 036486 CHOKE L1
1 036993 CHS 63 VIBROVERB (RAW CHASSIS)
1 049215 CHS ASSY VIBROLUX 120V
2 022491 CLAMP CABLE NYL SCRW MNT 5/16
1 032219 COLLAR-PILOT LIGHT
1 037300 COVER CAPACITOR VIBROVERB
2 029690001 DIODE HV 3KV 200MA LL CR6,7 (@XV7 &XV8)
1 021956 JACK PHONE OPEN CIRCUIT 11 J7 (EXT. SPEAKER)
1 021550 JACK PHONE TIP SHUNT 12A J6 (SPEAKER)
1 025718 JEWEL #20 PILOT LITE
9 041263 KNOB VINTAGE CREAM
7 016352 NUT HEX 3/8-32X3/32 TK NI (@ FRONT/REAR PANEL JACKS)
1 031625 NUT HOLDER PILOT LIGHT 1/16-27
6 022004 NUT KEPS #8-32 ZINC (POWER OUTPUT XFMR MOUNT)
1 047562 PANEL FRONT VIBROLUX
1 048991 PANEL REAR VIBROLUX
1 021642 PILOT LIGHT #T47
1 064063 REVERB UNI 4 SPRING 4AB 3C1B (PAN)
1 032803 SCRW TF 6-32X1/4 PHP BLX (REAR PANEL MOUNT)
26 038900 SCRW TF 6-32X1/4 PHP ZI (@ TUBE SOCKETS, SMALL XFMRS)
15 028937 SCRW TF 6-32X5/8 PHP ZI TAPTYT (PCB MOUNTING)
4 037239 SCRW TF 8-32X3/8 PHP BLX (@ OUTPUT XFMR, CABLE CLAMP)
15 025936 STANDOFF NYLON PCB SNAPIN 3/8” PCB MOUNTING
1 036570 SWITCH TOGGLE DPST W/NUTS S1 (POWER)
1 037039 SWITCH TOGGLE SPST W/NUTS S3 (STANDBY)
1 023531 TUBE 12AT7 V3 (REVERB DRIVE)
5 013341 TUBE 7025/12AX7WA SOVIET MADE
2 020424 TUBE RING UNIVERSAL (277H-2) (@V7 & V8)
6 023598 TUBE SHIELD (@ PREAMP TUBES V1-V6)
2 023580 TUBE SOCKET 8 PIN XV7-8
6 023606 TUBE SOCKET 9 PN XV1-6
2 039214 TUBE VACUUM 5881/6L6WGC V7-8
2 9904300920 WASHER FLAT .482X.703 NI (@ POWER STANDBY SWITCHES)
3 9904300100 WASHER LCK INTL 3/8X.681X.032 (@ REAR PANEL JACKS
1 036968 XFMR OUTPUT VIBROVERB T3
1 036958 XFMR POWER DOMESTIC VIBROVERB T1
1 049180 XFMR PWR EXPT VIBROVERB/VLUX T1 (EXPORT ONLY)
1 037099 XFMR REVERB VIBROVERB T2
CABINET ASSEMBLY
QTY PART # DESCRIPTION REFERENCE DESIGNATION
1 047558 CAB ASSY CUSTOM VIBROLUX (COMPLETE CABINET)
1 047558002 BACK ASSY LOWER VIBROLUX (LOWER BACKBOARD)
1 047558001 BACK ASSY UPPER VIBROLUX (UPPER BACKBOARD)

CUSTOM VIBROLUX
CABINET ASSEMBLY (CONT)
QTY PART # DESCRIPTION REFERENCE DESIGNATION
1 028566 CABLE ASSY SPKR RT ANG 13-1/2” (SPEAKER CABLE)
2 022491 CLAMP CABLE NYL SCRW MNT 5/16
.652 036797 CLOTH GRILLE TAN/BRN
4 024695 CORNER 2 HOLE W/ TAB NI CSK
4 024653 GLIDE CABINET NICKEL PLATED (NO INSERT)
1 036901 GRILLE BAFFLE ASSY VVERB/VLUX
2 025395 HANDLE CAP 1 HOLE NI
1 037121 HANDLE STRAP BRN (NO INSERT)
4 022483 INSERT GLIDE CUSHION 1.02 DIA (RUBBER ONLY)
1 032524 INSERT HANDLE (SPRING STEEL
2 024828 LEG AMP TILT 16”
1 036795 NAMEPLATE 62 FENDER
2 021998 NUT FLEX LOCK 10-32 W/NYLON IN (TILT BACK LEG MOUNT)
2 021998 NUT FLEX LOCK 10-32 W/ NYLON IN (TILT BACK LEG MOUNT)
10 021972 NUT T 10-32X3/7 STR 3 PRNG BLX (SPEAKER & HANDLE MOUNT)
1 031849 REVERB BAG (BAG ONLY)
4 037210 SCREW SMA 2X3/8 OHP NI (LOGO MOUNT)
8 047821 SCRW M 10-32 ¾ THP STL BLX (SPEAKER MOUNT)
2 022277 SCRW M 10-32X1-1/5 OHP NI (TILT BACK LEG MOUNT)
4 022244 SCRW M 10-32X1-1/8 OHP NI CONE (CHASSIS MOUNT)
4 022236 SCRW M 8-32X3-1/4 OHP NI CONE (CHASSIS MOUNT)
7 029828 SCRW PB 8X3/4 PHP ZI
4 037667 SCRW SM 8X3/4 FHP NI
8 037952 SCRW SMA #6X1 OHP NI (BACK BOARD MOUNT)
2 031344 SCRW SMA 10X3/4 OHP NI (TILT BACK LEGS STOP MOUNT)
4 011678 SCRW SMA 8X1-1/2 OHP BLX (BAFFLE MOUNT)
8 037543 SCRW SMAB 8X3/7 OHPNI (CORNER MOUNT)
2 036457 SPEAKER 10” 8 OHM 30 WATTS
2 024745 STRAP CHASSIS 4” NICKEL (CHASSIS MOUNT)
1.62 040882 TOLEX CREAM
2 024656 WASHER LEG STOP TN (TILT BACK LEG STOP)
8 037215 WSHR C’SNK #6 NI (BACKBOARD MOUNT)
6 022319 WSHR FLAT 1/4X6/16 NI (TILT BACK LEG MOUNT, 3 PER)
2 022327 WSHR FLAT 8X7/16 NI (REVERB BAG MOUNT)
4 029527 WSHR FNSH 8-5/8 FLNGD BLX WX (BAFFLE MOUNT)
2 022285 WSHR SP LOCK 1/4X.493 ZI (TILT BACK LEG MOUNT)
MISCELLANEOUS
QTY PART # DESCRIPTION REFERENCE DESIGNATION
1 048993 MANUAL OWNERS VIBROLUX REVERB
1 047557 SCHEM REDU W/SERV DIA VIBROLUX