Fender ROC PRO 1000 User manual

ROC PRO 1000
HEAD p/n 022-6807-000 (120V)
COMBO p/n 022-6808-000 (120V)
SERVICE MANUAL
CONTENTS:
Notices
Specifications
Parts lists:
PCB assembly
Chassis assembly
Cabinet assembly
Footswitch assembly
Miscellaneous
Schematics
Service diagrams
Fender Musical Instruments Corp. 7975 North Hayden Road Scottsdale, AZ 85258
ROC PRO 1000
(This is the model name for warranty claims)
SERVICE MANUAL
MAY 1996
IMPORTANT NOTICE:
The information contained herein is CONFIDENTIAL and PROPRIETARY to Fender Musical Instruments Corp. It
is disclosed solely for use by qualified technicians for purposes of equipment maintenance and service. It is not to
be disclosed to others without the expressed permission of Fender Musical Instruments Co. All specifications
subject to change without notice.
For warranty repair service, only Fender specified part numbers are to be used. It is recommended they also be
used for post-warranty maintenance and repair.
Parts marked with an asterick (*) indicate the required use of that specific part. This is necessary for RELIABILITY
and SAFETY requirements. DO NOT USE A SUBSTITUTE!
A coded naming convention is used in the description of certain parts. The codes and what they mean are as
follows:
CAPACITOR CODES HARDWARE CODES
CAP AE = Aluminum Electrolytic BLX = Black Oxide
CAP CA = Ceramic Axial CR = Chrome Plated
CAP CD = Ceramic Disk HWH = Hex Washer Head
CAP MPF = Metalized Polyester Film M = Machine Screw
CAP MY = Mylar NI = Nickel Plated
CAP PFF = Polyester Film/Foil OHP = Oval Head Phillips
PB = Particle Board
RESISTOR CODES PHP = Pan Head Phillips
PHPS = Pan Head Phillips Sems
RES CC = Carbon Comp SMA = Sheet Metal "A" Point
RES CF = Carbon Film SMB = Sheet Metal "B" Point
RES FP = Flame Proof SS = Stainless Steel
RES MF = Metal Film TF = Thread Forming
RES WW = Wire Wound ZI = Zinc Plated
1

SPECIFICATIONS
Type PR 209
Input impedance: >1M ohm
Nominal level: 100mV
Power output: 69 Watts R.M.S. into 8 ohms @ 5% THD
94 Watts R.M.S. into 4 ohms @ 5% THD
Effects loop: Nominal Level; Selectable +4, -7, -16 dBV
Output Impedance: 1.2k ohms
Input Impedance: 100k ohms
Dimensions:
Combo Head
Height: 17.5 inches (44.5 cm) 8.5 inches (21.6cm)
Width: 22.5 inches (56.8 cm) 22.5 inches (56.8 cm)
Depth: 10.25 inches (25.9 cm) 9.5 inches (24.1 cm)
Weight: 41 lbs. (18.6 kg) 25 lbs. (11.4 kg)
PARTS LIST
PRINTED CIRCUIT BOARD ASSEMBLY
QTY PART # DESCRIPTION REFERENCE DESIGNATION
1 040260 PCB ASSY PERFORMER 1000 (STUFFED)
1 031910 BREAKER THERMAL 15A 155/195DEG TH1
3 028104 BUTTON PUSH SWITCH BLACK S1-3
1 028577 CABLE ASSY REVERB 30" P1-4
2 029719 CABLE FLAT 5 CKT 10" P9,10
1 037943 CAP AE RDL .33µF 50V 20% C52
5 038689 CAP AE AX .47µF 100V 20% C20,22,39,40,44
1 038690 CAP AE AX 1.0µF 100V 20% C1
3 026517 CAP AE AX 2.2µF 50V 20% C9,50,76
1 028459 CAP AE RDL 2.2µF 50V 20% C48
1 028460 CAP AE RDL 4.7µF 50V 20% C51
1 038692 CAP AE AX 10µF 35V 20% C62
6 025960 CAP AE AX 22µF 16V 20% C10,12,38,42,55,61
1 028465 CAP AE RDL 22µF 25V 20% C56
4 028471 CAP AE RDL 47µF 50V 20% C53,54,73,74
2 025787 CAP MINI AE 100µF 16V NP C57,58
2 031756 CAP AE 4700µF 50V 20% C71,72
1 038873 CAP CA 22pF 100V 5% C47
1 039256 CAP CA 68pF 100V 5% C37
3 038699 CAP CA 100pF 100V 5% C8,23,45
1 038700 CAP CA 390pF 50V 5% C4
4 038701 CAP CA 470pF 50V 5% C18,19,31,49
1 038874 CAP CA 560pF 50V 5% C27
3 039263 CAP CA 1000pF 100V 5% C7,26,75
1 039264 CAP CA 1500pF 100V 5% C33
1 039265 CAP CA 2200pF 100V 5% C43
1 039266 CAP CA 3300pF 100V 5% C11
2 039268 CAP CA 4700pF 50V 5% C2,3
3 027278 CAP MPF .1µF 63V 10% C32,59,60
3 027281 CAP MPF .22µF 63V C6,16,35
4 027286 CAP MPF .47µF 63V C5,17,34,63
1 036234 CAP PFF RDL .015µF 100V 10% C46
6 033591 CAP PFF RDL .033µF 100V 10% C13,14,15,30,41,64
10 033592 CAP PFF RDL .047µF 100V 10% C24,25,28,29,65-70
1 027937 CONTROL SNAPIN 2K 15A TAPER R14 (MID)
3 027940 CONTROL SNAPIN 50K 15A TAPER R12,13,61 (BASS, TREBLE/CH1)
5 027941 CONTROL SNAPIN 50K B TAPER R22,54,60,76,85 (VOLUME/CH1,BODY,
TREBLE/CH2,EFFECTS MIX,REVERB)
2 027943 CONTROL SNAPIN 50K 30C TAPER R30,31 (GAIN 1,2)
1 027947 CONTROL SNAPIN 100K 30C TAPER R57 (VOLUME/CH2)
2

PARTS LIST
PRINTED CIRCUIT BOARD ASSEMBLY
CONTINUED
QTY PART # DESCRIPTION REFERENCE DESIGNATION
42 006260 DIODE 1N4448 SIGNAL BENT CR1-9,11-24,29-32,35,36,39-42,45-47,
50,51,58-60,62
2 064089 DIODE 1N4003 CR37,38
4 028776 *DIODE BIAS BYV26D LEAD FORMED CR25-28
4 029045 DIODE 6A 400V 6A4 LEAD FORMED CR52-55
1 041261 *DIODE LM4040DCZ-10 TO-92 CR49
2 027327 DIODE ZENER 1N5234B 6.2V 5% CR33,34
1 027329 DIODE ZENER 1N5228B 3.9V 5% CR44
2 028119 DIODE ZENER 1N5353B 5W 16V 5% CR56,57
1 031017 DIODE ZENER 1N5223B 2.7V 5% CR43
1 031019 DIODE ZENER 1N5245B 15V 5% CR48
2 041320 DIODE ZENER 1N5341B 6.2V 5% CR10,63
12 025802 FSTN TAB MALE .250X.032 PCB MT CP1-5,7-11,13,14
2 026000 FSTN TAB MALE PCB MT .187X.032 CP6,12
2 025996 FUSE CLIP PCB .250 & 5MM FUSE XF1
1 039982 FUSE QA 1-1/4X1/4 250V 4AMP F1 (100V/120V ONLY)
1 020794 FUSE QA 20mmX5mm 250V 2AMP F1 (220V/230V/240V 0NLY)
1 031725 HEATSINK PLATE M-80 (TRANSISTOR MOUNTING)
9 016795 IC DUAL OP AMP TL072 U1-6,8-10
1 028047 IC OP AMP MC1436 U7
4 040903 INSULATOR MICA TO-218 (@ Q11,12,13,14)
1 011028 JACK 1/4 13E (EXTERNAL SPEAKER JACK)
3 031570 JACK PHONE PCB STEREO PREMIUM J1,3,5 (INPUT, RETURN, LINE OUT)
2 037036 JACK PHONE PCB MONO CA PREMIUM J2,4 (SEND, FOOTSWITCH)
47 020888 JUMPER WIRE 22GA .5X.175 W1-47
1 040270 LED RED 5MM ROUND PC MT LD2
1 040271 LED RED/YELLOW LD1
1 040259 PCB FAB PERFORMER 1000 (RAW BOARD)
1 025818 RES CF 1/4W 4.7Ω5% R163
1 024947 RES CF 1/4W 47Ω5% R81
2 024956 RES CF 1/4W 220Ω5% R44,45
2 024957 RES CF 1/4W 270Ω5% R107,110
2 029604 RES CF 1/4W 300Ω5% R15,143
2 029451 RES CF 1/4W 430Ω5% R62,67
2 029609 RES CF 1/4W 910Ω5% R139,156
9 024965 RES CF 1/4W 1K 5% R24,46,52,56,71,105,106,111,129
1 028842 RES CF 1/4W 1.1K 5% R68
1 024967 RES CF 1/4W 1.2K 5% R66
2 024969 RES CF 1/4W 1.5K 5% R43,83
PARTS LIST
PRINTED CIRCUIT BOARD ASSEMBLY
CONTINUED
QTY PART # DESCRIPTION REFERENCE DESIGNATION
1 029453 RES CF 1/4W 1.6K 5% R47
4 024971 RES CF 1/4W 2.2K 5% R21,58,103,104
2 024972 RES CF 1/4W 2.7K 5% R49,69
5 024973 RES CF 1/4W 3.3K 5% R29,32,34,42,50
2 024975 RES CF 1/4W 3.9K 5% R92,117
1 024977 RES CF 1/4W 4.7K 5% R80
2 028034 RES CF 1/4W 5.1K 5% R7,73
1 024979 RES CF 1/4W 6.8K 5% R9
2 025942 RES CF 1/4W 7.5K 5% R20,28
1 024980 RES CF 1/4W 8.2K 5% R27
8 024981 RES CF 1/4W 10K 5% R2,82,128,131,132,141,153,154
1 029539 RES CF 1/4W 13K 5% R75
2 024985 RES CF 1/4W 15K 5% R4,6
2 029006 RES CF 1/4W 20K 5% R108,109
6 024987 RES CF 1/4W 22K 5% R11,16,25,26,51,59
2 024988 RES CF 1/4W 27K 5% R93,95
11 024993 RES CF 1/4W 47K 5% R53,55,89-91,149,150,157,158,164,165
1 028990 RES CF 1/4W 51K 5% R74
1 026507 RES CF 1/4W 62K 5% R167
6 024997 RES CF 1/4W 100K 5% R36,65,72,77,78,122
3 025058 RES CF 1/4W 180K 5% R17,23,35
5 025059 RES CF 1/4W 220K 5% R19,63,79,84,166
1 025063 RES CF 1/4W 390K 5% R171
5 025065 RES CF 1/4W 470K 5% R64,88,124,168,169
2 028018 RES CF 1/4W 510K 5% R5,8
2 025067 RES CF 1/4W 680K 5% R94,125
1 025068 RES CF 1/4W 820K 5% R142
12 025069 RES CF 1/4W 1M 5% R1,3,48,86,87,126,130,133,134
136,137,152
3 025073 RES CF 1/4W 1.5M 5% R148,151,159
3 025084 RES CF 1/4W 10M 5% R10,18,123
1 041259 *RES MF 1/4W 73.2K 1% R145
1 041260 *RES MF 1/4W 80.6K 1% R144
1 036202 *RES MF 1/4W 118K 1% R146
1 016985 *RES MF 1/4W 562K 1% R140
1 040714 *RES MF 1/4W 768K 1% R147
3 031767 RES CF 1/2W 15Ω5% R70,120,121
1 026549 RES CF 1/2W 1.5K 5% R162
1 037169 RES CF 1/2W 1.8K 5% R138
2 026493 RES CF 1/2W 2.7K 5% R118,155
2 037354 RES CF 1W 4.7K 5% R101,102
3

PARTS LIST
PRINTED CIRCUIT BOARD ASSEMBLY
CONTINUED
QTY PART # DESCRIPTION REFERENCE DESIGNATION
2 028029 RES FILM 1W 1.5K 5% R99,100
2 028030 RES FILM 1W 680Ω5% R97,98
1 028045 RES FILM 1W 220Ω5% R96
1 029722 RES FILM 1W 1K 5% R127
1 028021 RES FILM 2W 470Ω5% R119
4 028028 RES WW BT 5W .47Ω10% R112-115
2 037845 RES WW BT 5W 47Ω10% R160,161
3 041256 RES WW 5W 470Ω10% R37-39
1 031703 RES WW BT 10W .22Ω10% R116
2 041276 RES WW BT 10W 100Ω10% R172,173
4 027638 SCRW TF 4-40X3/8 HWH ZI (@ Q11-14)
6 032908 SCRW TF 6-32X3/8 PHP ZI (PCB TO HEATSINK & TH1)
1 029167 SOCKET TUBE 9 PIN PCB MOUNT XV1
3 028091 SWITCH PUSH SLFLK SHORT STROKE S1-3
1 038652 SWITCH SLIDE 4P3T S4
1 028503 *THERMISTOR 10 OHM 5AMP C60-11 TH1
1 013341 TUBE VACCUUM 7025/12XAX7 V1
.104 016420 TUBING SHRINK 1-1/2 BLK (@ V1)
4 028169 WSHR SHLDR NYL 5/32X1/4 Q11-14
2 041465 XSTR FET J113 Q1,2
6 014689 XSTR N-CH JFET J111 TO-92 Q3-8
3 016739 XSTR NPN 2N4401 TO-92 Q9,15,16
1 016742 XSTR PNP 2N4403 TO-92 Q10
2 028114 *XSTR NPN TIP142 TO-218AC Q11,12
2 028115 *XSTR PNP TIP147 TO-218AC Q13,14
PARTS LIST
CHASSIS ASSEMBLY
QTY PART # DESCRIPTION REFERENCE DESIGNATION
1 050328 CHS ASSY ROC PRO 1000 120V (COMBO ONLY)
1 050323 CHS ASSY ROC PRO 1000 120V HD (HEAD ONLY)
1 021709 BUSHING SR .437X.062X13/32 BLK (@ SPEAKER CABLE)
1 026038 BUSHING SR .625X.062X37/64 BLK (@ POWER CABLE 100V/120V)
1 010401 BUSHING SR .625X.125X37/64WHT 230V (@ POWER CABLE 230V)
1 026116 BUSHING SR .500X.063X7/16 BLK (@ REVERB CABLE)
1 026527 CABLE ASSY POWER W/.187 TABS (PWR CABLE 100V/120V ONLY)
1 026528 CABLE ASSY POWER 230V W/.187 TABS (PWR CABLE 230V EXPORT)
1 036479 CABLE ASSY POWER AUST.W/.187 TABS (240V AUSTRALIA ONLY)
1 040517 CHS PERFORMER 1000
1 028560 END BELL XFMR 85W (@ POWER TRANSFORMER)
1 031726 HEATSINK BAR M-80 (COUPLER TO CHASSIS)
12 019798 KNOB ROTARY SS
4 028591 NUT ACORN 8-32 (TRANSFORMER MOUNT)
1 050271 PANEL FRONT ROC PRO 1000 (COMBO & HEAD)
1 050272 PANEL REAR ROC PRO 1000 (COMBO ONLY)
1 050376 PANEL REAR ROC PRO 1000 HD (HEAD ONLY)
1 028937 SCRW TF 6-32X5/8 PHP ZI ROLOK (PCB TO CHASSIS MOUNT)
1 038900 SCRW TF 6-32X1/4 PHP ZI (GROUND LUG MOUNT)
5 028500 SCRW TF 8-32X3/4 HWH SLTD ZI (CHASSIS TO HEATSINK MOUNT)
1 025936 STAND OFF PCB PUSH ON NY 3/8L (PCB MOUNT)
1 025935 SWITCH POWER DPST (DOMESTIC ONLY)
1 039287 SWITCH POWER DPST .187 TAB GLOBAL (EXPORT ONLY)
1 026401 WSHR SHLDR FIB 3/8X5/8 (@ EXTERNAL SPEAKER JACK)
1 027520 WSHR FLAT .380X.630 FIBER (@ EXTERNAL SPEAKER JACK)
1 029894 WSHR LCK INTL 3/8X.500X.022 NI (@ EXTERNAL SPEAKER JACK)
4 030007 WSHR LCK INTL 8X.330X.02 ZI (TRANSFORMER MOUNT)
1 027668 XFMR PWR 120V 85A (120V DOMESTIC ONLY)
1 039357 XFMR PWR EXP 230V (100V/230V EXPORT ONLY)
4

PARTS LIST
CABINET ASSEMBLY
QTY PART # DESCRIPTION REFERENCE DESIGNATION
1 040025 CAB ASSY STAGE 112SE (COMPLETE COMBO STYLE CABINET)
1 050297 CAB ASSY ROC PRO 1000 HD (COMPLETE HEAD STYLE CABINET)
1 022491 CLAMP CABLE NYL SCRW MNT 5/16 (@ REVERB CABLE)
4 026566 CORNER 2 HOLE W/TAB NI (TOP REAR & BOTTOM FRONT)
2 026568 CORNER 3 HOLE NI (BOTTOM REAR)
4 029821 EYELET RFLNGD .215 OD X.315 L (@ REVERB PAN)
4 019276 GLIDE CABINET (STEEL ONLY)
4 019275 GLIDE CUSHION INSERT (RUBBER ONLY)
1 050334 GRILLE ROC PRO 1000 COMBO (COMPLETE GRILLE)
1 050336 GRILLE ROC PRO 1000 HEAD (COMPLETE GRILLE)
1 027846 HANDLE 9.25" NO LOGO (RUBBER ONLY. NO INSERT)
1 032524 INSERT HANDLE (SPRING STEEL)
2 019279 HANDLE CAP 2-3/16 NI (HANDLE MOUNT)
1 047600 NAMEPLATE LOGO BLACK
4 050311 NUT 2-56 NYLON INSERT 2CNME-2 (NAMEPLATE LOGO MOUNT)
8 021972 NUT T 10-32X3/4 STR 3 PRNG BLX (HANDLE/SPEAKER MOUNT)
1 028055 REVERB UNIT 800Ω8EB2C1B DN
10 026571 SCRW CORNER MOUNTING
4 050312 SCRW 2-56X3/8 FHP NI (NAMEPLETE LOGO MOUNT)
6 036199 SCRW M 8-32X1-3/16 OHP BLX WX (CHASSIS MOUNT)
5 029828 SCRW PB 8X3/4 PHP ZI (REVERB PAN/CABLE CLAMP MNT)
4 026625 SCRW WOOD 8X1 FH (GLIDE MOUNT)
6 011678 SCRW SMA 8X1-1/2 OHP BLX (GRILLE MOUNTING)
4 026577 SCRW M 10-32X1 PHP BLX (SPEAKER MOUNT)
4 022244 SCRW M 10-32X1-1/8 OHP NI (HANDLE MOUNT)
1 040598 SPEAKER 12" 8 OHM 80 WATTS
6 050317 STANDOFF RUBBER .75 DIA.X .77 (GRILLE MOUNTING)
1.061 026570 VINYL BLACK LT WEIGHT
12 029527 WSHR FNSH 8-5/8FLNGO BLX WX (CHASSIS / GRILLE MOUNT)
PARTS LIST
FOOTSWITCH ASSEMBLY
QTY PART # DESCRIPTION REFERENCE DESIGNATION
1 040409 FTSW ASSY 3 BTTN CH/GA/RV (COMPLETE FOOTSWITCH)
1 028895 CABLE ASSY FTSW RT ANG 12' (FOOTSWITCH CABLE)
2 006260 DIODE 1N4448 SIGNAL BENT CR2,3
3 031017 DIODE ZENER 1N5223B 2.7V 5% CR1,4,5
1 028109 HSG END CUP LEFT FTSW
1 028143 HSG END CUP RIGHT FTSW
1 028141 HSG FTSW 3 BUTTON
1 037036 JACK PHONE PCB MONO CA PREMIUM J1
3 031871 LED BI-COLOR 5mmX5mm LD1,2,3
1 040514 PCB ASSY FTSW 3 BTTN CH/GA/RV
1 040513 PCB FAB FTSW 3 BTTN PERFORMER (RAW BOARD)
1 040408 PLATE TOP FTSW 3 BTTN CH/GA/RV
1 024952 RES CF 1/4W 100Ω5% R1
8 028889 SCRW SMB 6X1/4 PHP
3 037722 SPACER RND NYL .120X.187X.680
3 028714 SWITCH PUSH SPDT S1,2,3
3 031899 WSHR NYL .485X.775X.150 TK
MISCELLANEOUS
QTY PART # DESCRIPTION REFERENCE DESIGNATION
1 050337 MANUAL OWNERS ROC PRO 1000
1 050338 SCHEM REDU ROC PRO 1000 W/SERV DIA
5