Ferris HydroCut HC32KAV13 User manual

Parts
Rev. Date: 4/2005
HydroCut Series
Walk-Behind Mower
Manual
5022949
5375 North Main Street
Munnsville, NY 13409 USA
800-933-6175
Ferris Industries
TP 400-7077-08-HC-F
Models:
5900604
HC32KAV13
HC36KAV13E
0
8
Revision

Table Of Content
s
Tor
q
ue S
p
ecification Chart ............................................................................................. Inside Back Cover
MODEL COMPONENTS PAGE
En
g
ine Frame & Handle Bars Group - Electric Start .......................................................................................................... 4
Engine Frame & Handle Bars Group - Manual Start .......................................................................................................... 6
Fuel Supply Hose & Tank Replacement Parts Group - Electric Start ................................................................................. 8
Fuel Suppl
y
Hose & Tank Replacement Parts Group - Manual Start ................................................................................. 10
Fuel Tank & Mount Group .................................................................................................................................................. 12
Engine, PTO & Deck Drive Idler Group - Manual Start ...................................................................................................... 14
Engine, PTO & Deck Drive Idler Group - Electric Start ...................................................................................................... 16
Motion Control, Parkin
g
Brake & Operator Presence Group - Electric Start ...................................................................... 18
Motion Control, Parkin
g
Brake & Operator Presence Group - Manual Start ...................................................................... 20
Transaxle & Mount Group .................................................................................................................................................. 22
Transaxle - SERVICE PARTS ...........................................................................................................................................
.
24
Tire & Wheel Group ........................................................................................................................................................... 26
Decals - Brand & Model ..................................................................................................................................................... 28
Decals - Safety & Instruction .............................................................................................................................................. 30
32" Mower Deck - Frame, Caster & Shield ........................................................................................................................
.
32
32" Mower Deck - Hei
g
ht Ad
j
ustment ................................................................................................................................
.
34
32" Mower Deck - Housing, Spindles, Blades & Pulleys .................................................................................................... 36
36" Mower Deck - Frame, Caster & Shield ........................................................................................................................
.
38
36" Mower Deck - Hei
g
ht Ad
j
ustment ................................................................................................................................
.
40
36" Mower Deck - Housin
g
, Spindles, Blades & Pulle
y
s .................................................................................................... 42
Electrical Group - Electric Start .......................................................................................................................................... 46
Electrical Group - Manual Start .......................................................................................................................................... 48
Electrical Schematic - Manual Start ................................................................................................................................... 50

Engine Frame & Handle Bars Group - Electric Start
077hbre0
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2005 4 © Copyright Ferris Industries. All Rights Reserved.
5900604
HC36KAV13E
TP 400-7077-08-HC-F

PART NO. DESCRIPTIONREF NO. QTY.
Engine Frame & Handle Bars Group - Electric Start
Footnotes
1 22180 1 SWITCH, PTO
2 22222 1 SWITCH RETAINER RING
3 25035 1 NUT, 3/8-24 Hex
4 46501 1 CABLE, Choke Control, 47"
5 25010-6 2 BOLT, 1/4-20 x 3/4
6 20927 1 SWITCH, Ignition, Complete (Includes Ref No. 7 - 9)
7 22789 1 KEY, Ignition, Molded Set
8 22790 1 COVER
9 22791 1 PLASTIC NUT
10 47629 1 CABLE, Throttle Control, 46"
11 21841 2 GRIP, Foam
12 25095 2 NUT, 1/4-20 Hex Nylon Lock
13 61279 1 HANDLE BAR ASSEMBLY
14 25271 2 NUT, #10-24 Hex Nylon Lock
15 21670 1 RUBBER STRAP
16 25270 2 SCREW, #10-24 x 1
17 46188 1 BATTERY BOX
18 - 1 BATTERY, Lawn & Garden, 12V (BCIU1, 340 CCA)
19 22308 4 BODY CLIP, 5/16-18
20 47735 1 REAR SHIELD
21 25011-6 4 BOLT, 5/16-18 x 3/4
22 25155 4 WASHER, 5/16" SAE
23 49229 1 ENGINE DECK ASSEMBLY
The above parts group applies to the following Mfg. Nos.:
2005 5 © Copyright Ferris Industries. All Rights Reserved.
5900604
HC36KAV13E
TP 400-7077-08-HC-F

Engine Frame & Handle Bars Group - Manual Start
077HBRM0
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2005 6 © Copyright Ferris Industries. All Rights Reserved.
HC32KAV13
TP 400-7077-08-HC-F

PART NO. DESCRIPTIONREF NO. QTY.
Engine Frame & Handle Bars Group - Manual Start
Footnotes
1 22180 1 SWITCH, PTO
2 22222 1 SWITCH RETAINER RING
3 25035 1 NUT, 3/8-24 Hex
4 46501 1 CABLE, Choke Control, 47"
5 25010-6 2 BOLT, 1/4-20 x 3/4
6 21842 1 SWITCH, Ignition, Complete (Includes Ref No. 7 - 9)
7 22789 1 KEY, Ignition, Molded Set
8 22790 1 COVER
9 22791 1 PLASTIC NUT
10 47629 1 CABLE, Throttle Control, 46"
11 21841 2 GRIP, Foam
12 25095 2 NUT, 1/4-20 Hex Nylon Lock
13 47905 1 HANDLE BAR ASSEMBLY
14 25179-4 2 SCREW, #10-24 x 1/2
15 21769 1 SWITCH, Plunger, NC
16 25029 2 NUT, #10-24 Hex
17 22308 4 BODY CLIP, 5/16-18
18 47735 1 REAR SHIELD
19 25011-6 4 BOLT, 5/16-18 x 3/4
20 25155 4 WASHER, 5/16" SAE
21 48230 1 ENGINE DECK ASSEMBLY
The above parts group applies to the following Mfg. Nos.:
2005 7 © Copyright Ferris Industries. All Rights Reserved.
HC32KAV13
TP 400-7077-08-HC-F

Fuel Supply Hose & Tank Replacement Parts Group - Electric Start
077fshe0
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2005 8 © Copyright Ferris Industries. All Rights Reserved.
5900604
HC36KAV13E
TP 400-7077-08-HC-F

PART NO. DESCRIPTIONREF NO. QTY.
Fuel Supply Hose & Tank Replacement Parts Group - Electric Start
Footnotes
1 20835 6 CLAMP, Hose
2 50831-7 1 1/4" Fuel Line, 7" Long (supplied with engine)
3 21178-3 1 FUEL FILTER
4 50831-35 1 1/4" Fuel Line, 35" Long
5 50833-22 1 WIRE LOOM, 22"
6 21235 1 VALVE, Fuel Shut-Off
7 50831-4 1 1/4" Fuel Line, 4" Long
8 23061 1 ELBOW FITTING
9 1726400 1 GROMMET
10 23069 2 HOSE CLAMP
11 50925-20 1 HOSE, 20"
12 23067 1 SCREEN FITTING
The above parts group applies to the following Mfg. Nos.:
2005 9 © Copyright Ferris Industries. All Rights Reserved.
5900604
HC36KAV13E
TP 400-7077-08-HC-F

Fuel Supply Hose & Tank Replacement Parts Group - Manual Start
077FSHM0
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2005 10 © Copyright Ferris Industries. All Rights Reserved.
HC32KAV13
TP 400-7077-08-HC-F

PART NO. DESCRIPTIONREF NO. QTY.
Fuel Supply Hose & Tank Replacement Parts Group - Manual Start
Footnotes
1 20835 6 CLAMP, Hose
2 50831-7 1 1/4" Fuel Line, 7" Long (supplied with engine)
3 21178-3 1 FUEL FILTER
4 50831-19.5 2 1/4" Fuel Line, 19-1/2" Long
5 50833-18 2 WIRE LOOM, 18"
6 21235 1 VALVE, Fuel Shut-Off
7 23061 1 ELBOW FITTING
8 1726400 1 GROMMET
9 23069 2 HOSE CLAMP
10 50925-20 1 HOSE, 20"
11 23067 1 SCREEN FITTING
The above parts group applies to the following Mfg. Nos.:
2005 11 © Copyright Ferris Industries. All Rights Reserved.
HC32KAV13
TP 400-7077-08-HC-F

Fuel Tank & Mount Group
077TNK0
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2005 12 © Copyright Ferris Industries. All Rights Reserved.
HC36KAV13E
5900604
HC32KAV13
TP 400-7077-08-HC-F

PART NO. DESCRIPTIONREF NO. QTY.
Fuel Tank & Mount Group
Footnotes
1 22158 1 FUEL TANK CAP
2 48149 1 FUEL TANK
3 25013-6 4 BOLT, 3/8-16 x 3/4
4 25156 8 WASHER, 3/8" SAE
5 25013-10 4 BOLT, 3/8-16 x 1-1/4
6 49228 2 FUEL TANK MOUNT
7 25128 4 NUT, 3/8-16 Hex Serrated Flange
The above parts group applies to the following Mfg. Nos.:
2005 13 © Copyright Ferris Industries. All Rights Reserved.
HC36KAV13E
5900604
HC32KAV13
TP 400-7077-08-HC-F

Engine, PTO & Deck Drive Idler Group - Manual Start
077ENGW0
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2005 14 © Copyright Ferris Industries. All Rights Reserved.
HC32KAV13
TP 400-7077-08-HC-F

PART NO. DESCRIPTIONREF NO. QTY.
Engine, PTO & Deck Drive Idler Group - Manual Start
Footnotes
1 22907 1 ENGINE, 13HP Kawasaki (Model FH381V)
1 21178-3 1 FUEL FILTER
1 21334-1 1 OIL FILTER (49065-2078)
1 - 1 PRE-CLEANER (11013-7016)
1 - 1 AIR FILTER (11013-7017)
1 - 1 MUFFLER (49070-7002)
1 - 1 EXHAUST MANIFOLD (18088-7001)
1 - 1 MANIFOLD HEAT SHIELD (13271-7022)
1 - 2 EXHAUST MANIFOLD GASKET (11060-7021)
1 - 1 RECOIL ASSEMBLY, Complete (49088-7001)
2 21379 1 GROMMET, 7/8"
3 21103 1 SPRING, Extension
4 25011-12 5 BOLT, 5/16-18 x 1-1/2
5 25139 4 NUT, 5/16-18 Hex Large Serrated Flange
6 20876B 2 BUSHING, Brass
7 47661 1 DECK DRIVE IDLER ARM
8 25160 1 WASHER, 3/4" SAE
9 20863 1 C-CLIP
10 21369 1 IDLER PULLEY
11 25158 1 WASHER, 1/2" SAE
12 25018-20 1 BOLT, 1/2-20 x 2-1/2
13 25098 1 NUT, 1/2-20 Hex Nylon Lock
14 47632 1 CRANKSHAFT BOLT, 7/16 x 2-3/4
15 42132 1 SPACER, .45 x 1.62 x .37
16 1717664 1 ELECTRIC CLUTCH
17 50407-3 1 KEY, 1/4 SQ. X 2
18 25011-18 1 BOLT, 5/16-18 x 2-1/4
19 25155 5 WASHER, 5/16" SAE
20 25011-6 1 BOLT, 5/16-18 x 3/4
21 23173 1 CLAMP
22 25127 1 NUT, 5/16-18 Hex Small Serrated Flange
23 50857-10.5 1 HOSE, 10-1/2"
24 21392 1 CLAMP, #6 Hose
25 48681 1 OIL DRAIN HOSE (S/N: 101-410)
26 22234 1 ADAPTER, Oil Drain (S/N: 101-410)
27 25057 4 NUT, 5/16-18 Hex Nylon Lock
- See your local Kawasaki engine dealer for parts & service.
The above parts group applies to the following Mfg. Nos.:
2005 15 © Copyright Ferris Industries. All Rights Reserved.
HC32KAV13
TP 400-7077-08-HC-F

Engine, PTO & Deck Drive Idler Group - Electric Start
077engw1
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2005 16 © Copyright Ferris Industries. All Rights Reserved.
HC36KAV13E
5900604
TP 400-7077-08-HC-F

PART NO. DESCRIPTIONREF NO. QTY.
Engine, PTO & Deck Drive Idler Group - Electric Start
Footnotes
1 23399 1 ENGINE, 13HP Kawasaki (Model FH381V)
2 21379 1 GROMMET, 7/8"
3 21077 1 GROMMET, 1/2"
4 25139 4 NUT, 5/16-18 Hex Large Serrated Flange
5 23400 1 SPRING, Extension
6 25011-18 1 BOLT, 5/16-18 x 2-1/4
7 20876B 2 BUSHING, Brass
8 49208 1 DECK DRIVE IDLER ARM
9 25160 1 WASHER, 3/4" SAE
10 20863 1 C-CLIP
11 25017-22 1 BOLT, 1/2-13 x 2-3/4
12 25158 1 WASHER, 1/2" SAE
13 21097 1 PULLEY, V-Idler
14 49220 1 SPACER, .52 x 1.00 x .38
15 25056 1 NUT, 1/2-13 Hex Nylon Lock
16 25011-12 5 BOLT, 5/16-18 x 1-1/2
17 47632 1 CRANKSHAFT BOLT, 7/16 x 2-3/4
18 42132 1 SPACER, .45 x 1.62 x .37
19 1717664 1 ELECTRIC CLUTCH
20 50407-3 1 KEY, 1/4 SQ. X 2
21 25155 5 WASHER, 5/16" SAE
22 25011-6 1 BOLT, 5/16-18 x 3/4
23 23173 1 CLAMP
24 25127 1 NUT, 5/16-18 Hex Small Serrated Flange
25 50857-10.5 1 HOSE, 10-1/2"
26 21392 1 CLAMP, #6 Hose
27 25057 4 NUT, 5/16-18 Hex Nylon Lock
- See your local Kawasaki engine dealer for parts & service.
The above parts group applies to the following Mfg. Nos.:
2005 17 © Copyright Ferris Industries. All Rights Reserved.
HC36KAV13E
5900604
TP 400-7077-08-HC-F

Motion Control, Parking Brake & Operator Presence Group - Electric Start
077mcge0
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2005 18 © Copyright Ferris Industries. All Rights Reserved.
HC36KAV13E
5900604
TP 400-7077-08-HC-F

PART NO. DESCRIPTIONREF NO. QTY.
Motion Control, Parking Brake & Operator Presence Group - Electric Start
Footnotes
1 25510 1 FOAM GRIP
2 61278 1 BRAKE HANDLE SHAFT ASSEMBLY
3 22438 1 SWITCH, Plunger, NO/NO
4 25029 8 NUT, #10-24 Hex
5 21769 1 SWITCH, Plunger, NC
6 25179-4 8 SCREW, #10-24 x 1/2
7 21098 4 BEARING, Flange
8 61495 1 BRAKE ROD
9 20047 3 COLLAR, 5/16" Set
10 25057 8 NUT, 5/16-18 Hex Nylon Lock
11 25155 8 WASHER, 5/16" SAE
12 25011-6 8 BOLT, 5/16-18 x 3/4
13 25100 2 NUT, 3/8-16 Hex Side Lock
14 25010-8 6 BOLT, 1/4-20 x 1
15 61693 4 SLIDE SPACER
16 61691 1 CONTROL HANDLE, LH
16 61702 1 CONTROL HANDLE, RH (Not Shown)
17 61713 2 SWITCH ACTUATOR
18 25126 10 NUT, 1/4-20 Hex Serrated Flange
19 25010-6 4 BOLT, 1/4-20 x 3/4
20 61689 1 HANDLE MOUNT, LH
20 61692 1 HANDLE MOUNT, RH (Not Shown)
21 21769 2 SWITCH, Plunger, NC
22 25223 2 SHOULDER BOLT, 1/2 x 1
23 61683 1 PIVOT CONTROL, LH
23 61685 1 PIVOT CONTROL, RH (Not Shown)
24 25213-8 7 CLEVIS PIN, 5/16 x 1
25 25201-6 8 COTTER PIN, 3/32" x 3/4"
26 20979 8 CLEVIS, 5/16-24, Plastic
27 25033 8 NUT, 5/16-24 Hex
28 47642 2 THUMB CONTROL ROD
29 25128 2 NUT, 3/8-16 Hex Serrated Flange
30 25127 2 NUT, 5/16-18 Hex Small Serrated Flange
31 25055-14 1 BOLT, 5/16-18 x 1-3/4 TFL
32 47697 1 CONTROL SHAFT ASSEMBLY
33 47740 1 LINK STUD
34 25013-32 1 BOLT, 3/8-16 x 4
35 49352 1 SPRING, Extension
36 48328 1 BRAKE LINKAGE ROD
37 22481 2 COLLAR, Set, 1/4"
38 47732 1 DUMP VALVE ROD
The above parts group applies to the following Mfg. Nos.:
2005 19 © Copyright Ferris Industries. All Rights Reserved.
HC36KAV13E
5900604
TP 400-7077-08-HC-F

Motion Control, Parking Brake & Operator Presence Group - Manual Start
077MCGM0
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2005 20 © Copyright Ferris Industries. All Rights Reserved.
HC32KAV13
TP 400-7077-08-HC-F