Fervi A030/30A User manual

USE AND
MAINTENANCE MANUAL
Industrial wet and dry vacuum cleaner
with accessories
Art. A030/30A
ORIGINAL INSTRUCTIONS
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FOREWORD
Read this manual before any operation
ORIGINAL INSTRUCTIONS
Before starting any operation it is compulsory to read this instruction manual. The guarantee
that the machine will function and perform properly is strictly dependent upon the application
of all the instructions contained in this manual.
Operator Qualification
The operators assigned to using this machine must be supplied with all of the necessary
information and instruction and should be provided with adequate training regarding
safety in pertaining to:
a) The conditions of use of the equipment;
b) Foreseeable abnormal situations, pursuant to Article 73 of Legislative Decree
81/08.
We guarantee the Machine's conformity to the specifications and technical instructions
described in the Manual on the date of issuance and listed herein; On the other hand,
the machine may also be subject to important technical changes in the future, without
the manual being updated.
Therefore, see FERVI for information about modifications that could be implemented.
REV. 3 March 2014
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CONTENTS
1.1 Preface..........................................................................................................................5
2 SAFETY WARNINGS .................................................................................. 6
2.1 General safety rules for machine tools..........................................................................6
2.2 Safety rules for electrical machine equipment ..............................................................8
2.3 Technical support..........................................................................................................8
2.4 Other provisions ...........................................................................................................8
3 TECHNICAL SPECIFICATIONS ................................................................... 9
4 DESCRIPTION OF THE VACUUM .............................................................. 10
4.1 Description of the main parts......................................................................................10
4.2 Accessories .................................................................................................................11
4.3 Identification plate ..................................................................................................... 12
4.4 Caution and warning pictograms................................................................................. 13
4.5 Description of controls ................................................................................................14
4.6 Envisaged conditions of use and environment ............................................................ 14
5 IMPROPER USE AND CONTRAINDICATIONS............................................ 15
6 LIFTING AND MOVING ............................................................................ 16
7 ASSEMBLY AND COMMISSIONING .......................................................... 17
7.1 Unpacking instructions ............................................................................................... 17
7.2 Assembly of the base ..................................................................................................17
7.3 Suction of solid material ............................................................................................. 18
7.4 Suction of liquids ........................................................................................................ 18
8 USING THE VACUUM ............................................................................... 20
8.1 Suction of dust ............................................................................................................ 20
8.2 Suction of liquids ........................................................................................................ 21
8.3 Combined use with a power tool .................................................................................22
9 MAINTENANCE ........................................................................................ 23
9.1 Routine maintenance .................................................................................................. 23
10 DISPOSAL OF PARTS AND MATERIALS ................................................. 24
11 TROUBLESHOOTING ............................................................................. 25
12 PARTS LIST .......................................................................................... 26
13 WIRING DIAGRAM ............................................................................... 27
INTRODUCTION
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This manual is delivered with the machine, and it must be regarded as an inseparable part of
it.
The manufacturer holds all ownership to material and intellectual property of this manual;
any disclosure or copying, even partial, of this publication without prior written consent is
forbidden.
The purpose of this manual is to provide the knowledge necessary for the use and
maintenance of the Industrial wet and dry vacuum cleaner Art. A030/30A and create a
sense of responsibility and knowledge of the possibilities and limits of the device entrusted to
the operator.
As the machine is entrusted to experienced and skilled operators, the following machine must
be perfectly known by the operator if it is to be used safely and effectively.
Operators must be properly trained and prepared, so make sure that this manual is read and
consulted by the staff responsible for commissioning, operation and maintenance of the Wet
and dry vacuum cleaner. This is to make all operations the safest and most effective possible
for those who carry out these tasks.
Therefore, it is imperative to strictly comply with the requirements in this manual, a
necessary condition for safe and satisfactory operation of the machine.
Before starting operation, installation and usage of the Wet and dry vacuum cleaner,
authorised personnel must therefore:
carefully read this technical document;
know which protections and safety devices are available on the machine, their location
and how they work.
The buyer is responsible for ensuring that users are properly trained, that they are aware of
all the information and instructions in this document and that they are aware of the potential
risks of operating the Wet and dry vacuum cleanerIndustrial wet and dry vacuum cleaner
with accessories.
The manufacturer waives any and all responsibility for damage to people and/or
things caused by non-observance of the instructions in this manual.
The Wet and dry vacuum cleaner was designed and built with mechanical guards and safety
devices designed to protect the operator/user from possible injury. It is strictly forbidden to
modify or remove guards, safety devices and caution labels. If this must be done (for
example, for cleaning or repair), make sure that no one can use the machine.
Modifications to the machine carried out by the user must be considered their sole
responsibility, therefore the manufacturer waives any and all responsibility for any
damage caused to persons and/or property resulting from maintenance performed
by unqualified personnel and in a manner unlike the operating procedures shown
below.
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GRAPHIC REPRESENTATION OF SAFETY,OPERATIONAL AND RISK WARNINGS
The following boxes are designed to attract the attention of the reader / user for the proper
and safe use of the machine:
Pay attention
This highlights behavioural rules to prevent damage to the machine and/or the occurrence of
dangerous situations.
Residual Risks
This highlights the presence of dangers that cause residual risks to which the operator must
pay attention in order to avoid injury or damage to property.
1.1 Preface
For safe and easy operation of the Wet and dry vacuum cleaner, this manual must be read
carefully in order to acquire the necessary knowledge. In other words, durability and
performance are strictly dependent on how it is used.
Even if already familiar with the Wet and dry vacuum cleaner, it is necessary to follow the
instructions contained herein, in addition to the general precautions to be observed while
working.
Acquire full knowledge of the machine.
Read this manual carefully to understand: operation, safety devices and all necessary
precautions. All this is to allow safe use of the machine.
Wear appropriate clothing for the job.
The operator must wear appropriate clothing, so as to prevent the occurrence of
unpleasant accidents.
Maintain the machine with care.
Using the machine
The machine must only be used by qualified personnel trained to use the machine by
authorized personnel.
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2 SAFETY WARNINGS
2.1 General safety rules for machine tools
Risks associated with the use of the machine
Do NOT underestimate the risks related to the use of the machine and stay focused on the
work you are carrying out.
Risks associated with the use of the machine
Despite the implementation of all safety devices for safe use of the machine, it is necessary to
take note of all the accident prevention requirements highlighted in various parts of this
manual.
Risks associated with the use of the machine
Every person who is responsible for the use and maintenance of the machine should first have
read the instruction manual, particularly the chapter dealing with safety.
It is recommended that the plant safety manager get written confirmation of the above.
Risks associated with the use of the machine
During all work phases with the machine, you should proceed with great caution in
order to avoid damage to persons, to property or to the machine itself.
Please only use the machine for its envisaged uses.
Do not tamper with the safety devices provided by the manufacturer.
Risks associated with the use of the machine
Before starting any work on the machine, the operator must wear the appropriate personal
protective equipment (PPE) such as gloves and eye protection.
1. Always check the efficiency and integrity of the machine.
2. Before connecting the machine to the mains make sure that the switch is in the rest
position.
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3. Do not start the machine in an enclosed or poorly ventilated area, or in the presence of
a flammable and/or explosive atmosphere. Do not use the machine in damp and/or wet
locations, or those exposed to rain or humidity.
4. Before starting the machine, get used to ensuring that no remaining adjustment or
maintenance wrenches have remained inserted.
5. Keep the workplace tidy and free from hindrances; disorder causes accidents.
6. Make sure that the work environment is forbidden to children, non-employees and
animals.
7. Do not perform tasks on the machine other than those for which it was designed. Only
use the machine in the manner in which it was intended, as described in this instruction
manual.
8. Work without disturbances.
9. Work areas must be well lit.
10.Always wear eye protection and protective gloves while working. If dust is produced,
use the appropriate masks.
11.Wear appropriate clothing. Loose clothing, dangling jewellery, long hair, etc.., can get
caught in the moving parts, causing irreparable injury.
12.Replace worn and/or damaged parts, check that the guards and protection devices work
properly before operating. If necessary, have the machine checked by the service
support personnel. Use only original spare parts.
13.Cut the mains voltage supply to the machine when:
the machine is not being operated;
is left unattended;
you are performing maintenance or adjustment because the machine does not
work properly;
the power cable is damaged;
you are replacing its tool;
in case the machine is being moved to another location;
you are cleaning the machine.
14.Do not use the machine in areas with a risk of fire and/or explosion.
15.It is recommended that users of this publication, for maintenance and repair, have a
basic knowledge of mechanical principles and of repair technique procedures.
16.The person responsible for company safety is to make sure that the staff
responsible for using the machine have read and understood this manual in its
entirety.
17.The company safety manager is responsible for monitoring the company's risk
status according to Legislative Decree no. 81/08.
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2.2 Safety rules for electrical machine equipment
Risks associated with the use of the machine
1. Do not modify the electrical system in any way. Any attempt in this regard may
jeopardize the operation of electrical devices, thus causing malfunction or accident.
2. Work carried out in the electrical system of the machine must, therefore, be carried out
only by qualified and authorized personnel.
3. If one hears unusual noises, or feels something strange, immediately stop the machine.
Then carry out an inspection and, if necessary, perform any repairs as required.
1. Ensure supply voltage complies with the label and technical specifications (230 V / 50
Hz).
2. It is necessary to use a device for the automatic interruption of the power supply in
case of failure, which is to be coordinated with the machine's electrical system. For
more detailed information, contact a trusted electrician.
3. The mains power outlet should be bipolar grounded (10/16 A, 250 V), extension cables
must have sections that are the same or greater than the sections of the power cable
of the machine.
4. The power supply cable (and its possible extension cable) should never come in contact
with hot objects, sharp edges, wet or oiled surfaces.
5. The power cord should be checked regularly and before each use to check for signs of
damage or wear. If these are not in good condition, replace the cable.
6. Do not use the power cord to lift the machine or to remove the plug from the socket.
2.3 Technical support
For any problems or concerns, please contact, without hesitation the Customer Service
Department of your dealer, who has competent and specialized staff, specific equipment and
spare parts.
2.4 Other provisions
IT IS FORBIDDEN TO TAMPER WITH SAFETY DEVICES
The first thing to do when starting work is to check for the presence and integrity of the
protections and the operation of the safety devices.
If any defect is encountered do not use the machine!
Even more so, it is strictly forbidden to modify or remove guards, safety devices,
labels and indication signs.
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3 TECHNICAL SPECIFICATIONS
Model Art. A030/30A
Voltage/Power supply frequency (V/Hz) 230/50
Vacuum motor power (W) 1400
Maximum connectable tool power (W) 1600
Drum capacity (l) 30
Air flow rate (l/s) 35
Empty weight (with drum) (kg) 7
Vacuum dimensions (mm) 360x360x610
Tube length (mm) 1700
Acoustic pressure level (dB (A)) 76.4
Emitted acoustic power level (dB(A)) 89.5
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4 DESCRIPTION OF THE VACUUM
4.1 Description of the main parts
The Vacuum Art. A030/30A is a suction device for industrial use, suitable for the collection
of dust, small particles and also liquids (after removing the internal filter).
Handy, simple to use, easy to open for emptying and can be inspected for maintenance
purposes without difficulties. The vacuum is able to respond effectively to all your cleaning
needs, from small DIY projects to professional use.
Figure 1 - Main parts
1Suction hose 6On / off switches
2Rigid suction tube 7Waste / liquid collection drum
3Suction brush 8Suction inlet tube
4Motor cover handle 9Swivel wheels
5Motor Casing / Body
1
2
3
4
5
6
8
7
9
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4.2 Accessories
Figure 2 – Accessories
10 Hose 13 Large brush
11 Extension cord 14 Round brush
12 Dust filter 15 Short crevice tool
10
12
11
14
13
15
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4.3 Identification plate
The identification plate is affixed to the upper cover of the vacuum (Figure 3).
Figure 3 – Identification plate
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4.4 Caution and warning pictograms.
The machine has the following warning and attention pictograms (Figure 4):
Figure 4 – Caution and warning pictograms
Pictograms
PLATE IN ITALIAN PLATE IN ENGLISH
ATTENZIONE
SCOLLEGARE IL CAVO
DI ALIMENTAZIONE
PRIMA DI APRIRE
ATTENTION
UNPLUG THE POWER
CORD BEFORE OPENING
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4.5 Description of controls
The start / stop switch for the electric motor of the vacuum is located above the upper cover
(Figure 5).
-starting the motor (suction)
Ostopping the motor
=starting the motor (suction) controlled by electro-tool
Figure 5 – Start/stop switch
4.6 Envisaged conditions of use and environment
The Vacuum Art A030/30A has been designed and built to collect, using suction, dust,
small solid objects and even liquid (after removing the filter inside the drum).
Other types of use, or the extension of use beyond that envisaged, does not correspond to
the designation attributed by the manufacturer, and therefore the latter cannot accept any
responsibility for any damage resulting therefrom.
The machine can be used indoors or outdoors, in the absence of adverse weather conditions
(rain, hail, snow, high winds, etc.).
It is prohibited to use the vacuum in areas "at greater risk of explosion".
Also, the workplace must have lighting which is sufficient to ensure the work area can be
clearly seen (recommended 300 to 500 lux).
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5 IMPROPER USE AND CONTRAINDICATIONS
The following actions, which obviously cannot cover the entire range of possible "misuse" of
the machine are strictly forbidden.
THE FOLLOWING IS STRICTLY PROHIBITED!
Point the opening of the suction tube in the direction of people or animals.
Use the vacuum for purposes other than those for which it was designed.
It is forbidden to vacuum and collect:
odusts which are toxic and/or flammable (hazardous);
ohot or corrosive residues;
owater or liquids from containers, sinks, tubs, etc.
oliquids containing foam.
Use the vacuum in adverse weather conditions (rain, hail, snow, high winds, etc.).
Use the vacuum without the filter element.
Remove the filter or perform any maintenance with the machine operating.
Rest heavy objects on the cover. No part of the machine can be used as a supporting
surface.
Allow the vacuum to be used by people who are not adults and/or not sufficiently
trained.
Bypass or remove safety guards.
Allow maintenance to be performed by unauthorised personnel and which has not been
covered in this manual.
Perform maintenance without first disconnecting the power cord from the mains socket.
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6 LIFTING AND MOVING
The weight of the Vacuum Art A030/30A is 7 kg approx., therefore the operator can
transport it by hand by the holding the handle on the upper cover.
Lifting of the vacuum
Check that the cover / motor assembly is properly attached to the drum below before lifting
the vacuum.
To move the machine, while working, just pull it using the suction tube, making use of its
four swivel wheels.
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7 ASSEMBLY AND COMMISSIONING
7.1 Unpacking instructions
The Vacuum Art A030/30A is supplied in a cardboard box.
Before disposing of packaging, check that no parts of the machine, including the user manual
or other documentation, are going to be thrown away.
Also, make sure that at the time of unpacking, the parts of the machine are in perfect
condition.
The manufacturer is not liable for any defects or missing parts five days after delivery.
Standard packaging
Packaging materials (plastic bags, cardboard, etc.). must not be left within reach of children
as they are a source of potential danger.
7.2 Assembly of the base
After verifying that all the parts are present in the package, proceed as follows:
1. Take the stainless steel drum and place it upside down on a work surface or on the
floor.
2. Insert the pin of one of the swivel wheels into one of the holes in the lower part of the
drum; then apply the right pressure so that it slots into place (Figure 6).
3. Do the same for the other wheels.
Figure 6 – Mounting the swivel wheels
4. Take hold of the cover/motor assembly and place it upside down on a work surface.
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7.3 Suction of solid material
Mounted the dust filter (air filter) onto the protection device of the suction nozzle of the
motor.
a) Insert the filter into the suction nozzle, and then rotate the locking screw in a clockwise
direction (Figure 7).
Figure 7 – Air filter assembly
b) Place the waste collection bag inside the bin,
taking care to position the hole in alignment
with the attachment duct of the suction hose
(Figure 8).
c) Pushing with your thumbs, make the stiff
cardboard stick to the wall of the drum.
Figure 8 - Dust bag assembly.
7.4 Suction of liquids
Remove the filter.
For the suction of liquids, never attach the bag.
The sucked fluid will be collected directly in the steel drum.
Protective filter!
Always remember to remove the protective filter inside the drum when using the unit for the
suction of fluids.
Remember not to insert the bag!
Always remember not to insert the bag inside the drum when using the unit for the suction of
fluids.
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SAFETY FLOAT VALVE FOR THE SUCTION OF LIQUIDS
The vacuum is equipped with a float valve which closes the suction
hole of the fan (Figure 9) in the event the level of the liquid
collected in the drum is too high and there is a risk it might
overflow and come into contact with the fan and motor.
If this happens, the motor will emit a very loud noise which is
different from its normal sound at this point the machine should be
switched off immediately, unplugging it and emptying the drum.
Figure 9 – Safety float
valve
Proceed as follows to complete the preparation of the vacuum:
1. Place the cover/motor assembly on top of the drum, making sure to align the two
locking hooks with the relative attachment points located on the cover, then close the
hooks by pushing them inwards.
2. Connect the hose to the appropriate connection point on the side of the drum. To
extract, press the button on top of the hose and pull outward (Figure 10).
Figure 10 – Disconnecting the hose
3. Complete assembly of the vacuum by attaching the accessories (rigid tubes, fittings,
brushes, etc.) to the hose according to the work to be carried out.
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8 USING THE VACUUM
Precautions for use and safety
The vacuum is not suitable for collecting:
dusts which are toxic and/or flammable (hazardous);
hot or corrosive residues;
water or liquids from containers, sinks, tubs, etc.
The vacuum is not suitable for use in areas "at greater risk of explosion".
Before starting to use the vacuum, wear appropriate personal protective equipment, such as:
Gloves Safety shoes
Figure 11 - Personal protective equipment.
8.1 Suction of dust
1. Check that the collection bag and the dust filter is properly mounted on the vacuum.
The use of the dust filter and the bag is absolutely necessary.
2. Insert the suction hose into the connection point on the drum.
3. Then attach the accessories to the suction hose that are best suited to solve your
cleaning problems.
4. Insert the vacuum plug into the mains socket and then press the on/off switch to -.
5. Hold the suction tube with one hand and direct the accessory attached on the end of
the tube above the waste to be vacuumed.
Risk of injury
Always hold the suction tube with one hand firmly and securely.
Adopt a balanced positioned and avoid standing on unstable surfaces while using the
vacuum.
Do not point the tube at people or animals.
Do not inhale the air from the discharge nozzle on the cover.
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