Fiat 1995 Bravo User manual

Fiat Bravo/a Service Manual Volume 1
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file:///D|/Volume%201/Voll .htm08/07/2006 16:03:54

Bravo-Brava
Introduction and technicaldata
*Index
N.D. Data not available at the time of
. ' printing
The missing, data for the Diesel and
1581 versions with automatic
transmission awe contained in the 3rd
Volume.
INTRODUCTION
- Car exterior
-Identification-data
-Weights
-Performance-Fuelconsumption
-Dimensions . -
-Capacities
-Characteristics of FiatLubricant
products
TECHNICAL DATA
00.
page
1
2
4
5
6
. 8
ENGINE 12V\ 16V 16V 20V
Characteristics
v,10
Typicalcurves _ ^ ,11
rCylinderiblock/crankcase, crankshaftandas-
sociated components
-AuxHiary^shaft
^-Cylinderheadassembly and valve
components , v -
~:Counter-balanceshaft
Lubrication ' ^
-Coolingsystem - Fuelsystem
-Fuel system
- 12
17
gear
IS
23
24
-27
28
ENGINE @ Dip
TD
-Characteristics" 32
-Typicalcurves 33
-Cylinder block/crankcase, crankshaft and as-
sociated components 34
-Lubrication 42
-Cylinderheadassembly and valvegear
components 38
-Coolingsystem - Fuelsystems . 43
-Fuelsystem . 44
-Supercharging 46
CLUTCH 47
GEARBOX AND DIFFERENTIAL 48
BRAKING SYSTEM 52
STEERING 54
WHEELS 55
FRONT SUSPENSION 57
REAR SUSPENSION 59
ELECTRICAL EQUIPMENT 60
-Starting 62
-Recharging -63
-Electronicinjection/ignition 64
SPECIAL TOOLS 68
TIGHTENINGTORQUES
V 79
PLANNEDMAINTENANCE 98
Copyright by FuLAtito
Vf-96 - Cancels andreplaces- •..

Bravo-Btava
Introduction
Car exterior
OO.o
P4A001A01
3/4frontview- Bravo
P4A001A02
3/4frontview- Brava
Copyright by Fiat Auto 1

Introduction
Identification data
Bravo-Brava
OO.o
CHASSIS
ENGINE
VERSION
3
Door
5
Door
GEARBOX
lESli i2v
ZFA 182000
182A3.000 182
AA1AA00
•
•
lESli i2v
ZFA 182000
182A3.000 182
BA1AA10 • •
lESli i2v
ZFA 182000
182A5.000
(•)
182AG 1 AA 07(•)
• •
lESli i2v
ZFA 182000
182A5.000
(•)
182BG 1AA16(•) •
•
|^p| 16V
ZFA 182000
182A4.000
182AB 1 AA 01
•
•
|^p| 16V
ZFA 182000
182A4.000 182AB
1 AA 01B (A) •
•
|^p| 16V
ZFA 182000
182A4.000 182
BB1AA11
• •
|^p| 16V
ZFA 182000
182A4.000
182 BB 1 AA 11 B (A)
• •
ZFA 182000
182A6.000
(•)
182 AH 1 AA 08(•) •
•
ZFA 182000
182A6.000
(•)
182 BH 1 AA 17(•)
•
•
ZFA 182000
182A2.000
182AC 1AA03
•
•
ZFA 182000
182A2.000
182AC 1AA03B(A) •
•
ZFA 182000
182A2.000 182
BC 1AA13
• •
ZFA 182000
182A2.000 182BC
1AA13B(a)
• •
ZFA 182000
182A2.000
182AC 1 BA 04(*)
•
•
ZFA 182000
182A2.000
182BC 1 BA 14(*)
•
•
ZFA 182000
182A1.000 182
AD 1 AA 05
• •
Kl929n^^H
ZFA 182000
182A1.000 182
AD 1 AA05B (A)
• •
ZFA 182000
160A7.000 182AE
1 AA • •
ZFA 182000
160A7.000 182BE
1 AA • •
ZFA 182000
N.D. N.D.
• • •
(•) Versions for specific markets(Germany) (a) Voluntary - Germany
(*) Versions for specific markets (France)

Bravo-Brava
Introduction
Identificationdata
I0t
mi6v
!B|D
1.
2.
3.
Vehicle typeidentificationcode
and chassis manufacturenumber
Engine typeandnumber.
V.I.N.Plate
(EEC regulations)
o
B
C D
E Kg
F K9
1- G Kg
MOTORE-ENGINE
2- H Kg
I
O
VERSIONE-VERSION I
N2PER RICAMBI-N-FOR
SPARES M N
OO.o
S20V
A.
B.
C.
D.
E.
F.
G.
H.
I.
L.
M.
N.
Nameofmanufacturer
Homologationnumber
Vehicle typeidentificationcode
Chassis manufacturenumber
Maximum authorizedweightofvehiclefully
laden
Maximum authorizedweightofvehiclefully
ladenplustow
Maximum authorizedweightonfirst axle
(front)
Maximum authorizedweighton second axle
(rear)
Engine type
Bodyworkversioncode
Spares number
Correct valueofsmokeabsorptioncoefficient
(Diesel enginesonly)
Copyright by Fiat Auto
111-96 - Cancels and replaces
3

Introduction Bravo-Brava
Weights
OO.o
WEIGHTS (inkg)
ENGINE TYPE
12V 16V 16V 20V
D TO
3 door 1010 1050 1100 1190 1100 N.D.
^^^^^^^^ 1040 1090 1130 -1130 N.D.
_3 door
^35 door
1510 1550 1600 1690 1600 N.D.
_3 door
^35 door 1570 1630 1680 -1650 N.D.
3 door
,.5 door
IvmYimiimnoirni^^inlplmnr'
850 850 900 970 850 N.D.
3 door
,.5 door
IvmYimiimnoirni^^inlplmnr'
850 850 900 -850 N.D.
1VIUAI1 1 1 LI 111 fJC?l 111 lOOl UIC? IVJCIUO
onthe axles • 3 door
5 door
850 850 900 900 850 N.D.
1VIUAI1 1 1 LI 111 fJC?l 111 lOOl UIC? IVJCIUO
onthe axles • 3 door
5 door 850 850 900 -850 N.D.
Maximum permissibleloadontheroof 80 80 80 80 80 N.D.
Load onthetowhook Minimum
-- - - - N.D.
^trailerwunuraKing sysiemj
Maximum 70 70 70 70 70 N.D.
. Without braking
IIVV system
400 400 400 400 400 N.D.
O^-^-^^^' With braking
system
1000 1100 1200 1300 1200 N.D.
•Loadswhichmustneverbeexceeded
NOTE FOR VERSIONS WITH ACCESSORIES: Ifspecialequipmentisfitted(nonstandardairconditioner,sun
roof,trailertowingdevice),theemptyweightincreasesandthereforethecarryingcapacitymaydecrease,inrelationto
themaximumpermissibleloads.
Thefuelconsumptionfiguresaccordingtothe80/1268/EECstandardsgivenoverleafhavebeendefinedinthecourseof
officialtestsandinaccordancewithprocedureslaiddownbyEECregulations.Inparticularthebenchtestsmeasure
simulatedurbancyclefigureswhilstconsumptionatconstantspeedsof90and120kpharemeasureddirectlyona flat,
dryroadandinequivalentbenchtests.Thefuelconsumptionfiguresaccordingtothe93/116Estandardshavebeen
definedinthecourseofhomologationtestsinvolving:
-anurbancyclewhichincludescoldstartingfollowedbya variedurbancyclesimulation.
-anextra-urbancyclewhichincludesfrequentaccelerationinallgearssimulatingnormalextra-urbanusageofthe
vehicle.Thespeedvariesbetween0 and120kph.
-Theaveragecombinedconsumptionisobtainedfrom37%oftheurbancycleand63%oftheextra-urbancycle.
Thetypeofjourney,trafficconditions,drivingstyles,atmosphericconditions,trimlevel/equipment/accessories,
whethera roofrackisfitted,thepresenceofspecialequipmentandthegeneralstateofthevehiclecanleadtofuel con-
sumptionfigureswhichdifferfromthoseobtainedthroughtheabovementionedprocedures.
TheCO2exhaustemissions(ing/km)areobtainefromtheaveragecombinedcycle
4 VII97-
Cnnools and replaces
Print no. 506.670/12

Bravo-Brava
Introduction
Performance- Fuelconsumption
OO.o
(•)ForFrenchversions
|^^^|
ENGINE TYPE
|^^^| mc929m |^^^|
12V 16V lev 20V D TD
Speedkph
(averageload)
45
(46A) 52 50 (55») 56 35 N.D.
Speedkph
(averageload)
82
(80A) 90 87
(95«) 89 61 N.D.
Speedkph
(averageload) 120
(118A)
132 128
(140») 131 94 N.D.
Speedkph
(averageload)
158
(155A)
175 169
(191•) 172 132 N.D.
Speedkph
(averageload)
170
(168B)
184
(180B)
193
(190») 210 155 N.D.
Speedkph
(averageload)
170
(168B)
180
(177.)
190
(190«)
210 155 N.D.
Speedkph
(averageload)
46 53 50
(55.) 55 35 N.D.
~~^^^^PB|^^ Maximum climat
%^ --—gradient
37
l^36A)
37
~~^^^^PB|^^ Maximum climat
%^ --—gradient
(35A)
37
Fuelconsumption
accordingto
80/1268/CEEstand.
(litres/100 km)(*)
Urban
cycle (A) 9 9,3 9,8
(9,5») 11 6,5 N.D.
Fuelconsumption
accordingto
80/1268/CEEstand.
(litres/100 km)(*) Constantspeed
90kph(B) 5,2 5,5 5,8
(5,6#)
7,1 4,9 N.D.
Fuelconsumption
accordingto
80/1268/CEEstand.
(litres/100 km)(*)
Constantspeed
120kph(C) 7 7,5 7,6
(6,9.)
8,7 6,9 N.D.
Fuelconsumption
accordingto
80/1268/CEEstand.
(litres/100 km)(*)
Av.consumption
(CCMCproposal)
A+ B + C
3
7,1 7,4 7,7
(7,3») 8,9 6,1 N.D.
Fuelconsumption
accordingto
93/116/CEstandards
(litri/100 km)(*)
Urban 11,3 11,0
11,3(11 •) 13,8 --
Fuelconsumption
accordingto
93/116/CEstandards
(litri/100 km)(*)
Urban 11,4 11,3
1,5(11,20 }
Fuelconsumption
accordingto
93/116/CEstandards
(litri/100 km)(*) Extra-urban 6,0 6,5 6
5(63»)
7,2 -
Fuelconsumption
accordingto
93/116/CEstandards
(litri/100 km)(*) Extra-urban 6,1 6,6
6.6(6.3»)
ll|lljlti|l§ -
Fuelconsumption
accordingto
93/116/CEstandards
(litri/100 km)(*) Combined 7,9 8,2 8
3(80»)
9,6 -
Fuelconsumption
accordingto
93/116/CEstandards
(litri/100 km)(*) Combined 8.0 8,3
8.4(8.1 •)
188 194
197(191 •) 228 - -
v_^wz. CMiauoi OIIIIOOIVJMO yy/ixiiiy 191 197
199(193*)
---
(•)Versionsforspecificmarkets(France)(*)Seespecificationsonpreviouspage
(•)Versionsforspecificmarkets(Germany)
(A) Versions with C513gearbox
NOTEThe figures with the shaded background refer to the Fiat Brava
Copyright by Fiat Auto VII-97 - Cancels andreplaces
5

Introduction Bravo-Brava
Dimensions
OO.o
3 DOORVERSIONS
Engine
type
Wheel rim
DIMENSIONS (mm)
Engine
type
Wheel rim
A B C
D E F G
H
1370 12V
51AJx14"-32
51/2J*14"-37
858 2540 627 4025
1416
1461
1451
1463
1453 1755
1581 16V
6J*l4"-43
858 2540 627 4025
1416 1439 1441 1755
1747 16V
6JX14"-43
6JX15"-40
858 2540 627 4025
1416
1439
1442
1441
1447 1755
1998 20V
6JX15"-49
61/2x15"-49
864 2540 627 4025 1416
1471 1430 1755
1929 D
51/2X14"-37 858 2540 627 4025 1416 1451 1453 1755
1910 TD
51/2X14"-37
6Jx14"-43
858 2540 627 4025
1411 1439 1441 1755
6
III-96 - Cancels and replaces
Print no. 506.670/12

Bravo-Brava
Introduction
Dimensions
Engine
Wheel DIMENSIONS
(mm)
type rim
A
B C D E F
G
H
137012V
5y2Jx14"-32
5J4Jx14"-37
858
2540 789 4187 1413
1461
1451
1463
1453
1741
1581 16V
51/2JM4"-37
6JX14"-43
858 2540 789 4187 1413
1451
1439 1453 1441 1771
174716V
51/4Jx14"-37
6Jxi4'-43
858 2540 789 4187 1413
1451
1439 1453 1441 1741
1929 D 51/4JX14"-37
858 2540 789 4187 1143
1451
1453 1741
1910 TD
5)4JX14"-37
858 2540
789 4187 1408
1451
1453
1741
1910 TD
6JX14'-43
858 2540
789 4187 1408 1439
1441 1741
Copyright by Fiat Auto
111-96 - Cancels andreplaces 7

Technical data
Capacities
Bravo-Brava
OO.o
Capacities
ft
Petrol SsO.R.95
Unleaded
Diesel
Unit
.1 • • • • I,
r e
1370-1581
1747-1998
1910TD-1929D
Quantity
dm3(|)
50
60
60
(kg)
50%
(A)
1370
6(5,6B)
1581
7(6,7«)
1747
6,7(6,2B)
Totalcapacity
ofcoolingsystem
1998 7.4(7.3B)
1929 D 7,6(7,4B)
1370
Petrol engines:
SELENIA 20K
(SAE 10W/40)
4,3 3,8
Totalcapacity
1581
4,5
1747 4,9 4,4
1998 5,5 4,9
1929D 5,5 4,9
1370
4,1(3,9«) 3,7(3,5«)
Diesel engines
SELENIA
TurboDiesel
(SAE 15W/40)
1581
3,8(3,5») 3,4(3,1 •)
1747
4,3(3.9») 3.9(3,5 •)
Partialcapacity
(periodicreplacement)
1998
5(4,5») 4,45(4•)
1929 D 4,9(4,2«) 4,4(3,8»)
a =
TUTELA
ZC 75 Synt
b= TUTELA
Gl/A
.1.
1370
1581-1747
1998-1929 D
1,7 1,5
1,8
*i
a =
TUTELA
Gl/A
b = K 854
0,8
0,08
b =
TUTELA
MRM2
0,003
TUTELA
TOP 4
(270°C)
w/out
ABS 0,40
Totalcapacity
with
ABS
0,455
(0,54)*
(0,43)*
AREXONS
10°C
~ - 20°C
3%
50%
100%
2,5-5
(6,4 with
headlamp
washer)
(A)Distilledwater
(•) Enginesumponly
(•)For versionswith air conditioning
(*)For199820V versions
(**)For1929D versions
8
X-96 - Cancelsandreplaces
Print no. 506.670/10