First Solar Series 3 User manual

User Guide:
First Solar Series 3
Black Plus Module
Global
User Guide
PD-5-200-03 Plus | 0281_UG_A4_Plus_9AUG16
REV 1.2
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Document Number: PD-5-200-03 Plus
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Series 3 Black Plus Module User Guide—Global | Page i of 12
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Table of Contents
1 Introducon...................................................................................................................................................................1
1.1 Before You Begin..............................................................................................................................................1
1.2 Key Product Features .......................................................................................................................................1
1.3 Safety ...............................................................................................................................................................2
2 Regulatory Compliance ..................................................................................................................................................3
3 ElectricalSpecicaons .................................................................................................................................................4
3.1 SystemDerangFactors...................................................................................................................................4
4 Installaon .....................................................................................................................................................................5
4.1 Mounng..........................................................................................................................................................5
4.2 Locaon,AngleandTilt....................................................................................................................................6
4.3 ModuleShadingConsideraons.......................................................................................................................6
4.4 ElectricalInterconnecon ................................................................................................................................7
5 MechanicalSpecicaons&Drawings...........................................................................................................................9
6 ProperOperangCondions .......................................................................................................................................10
7 Service .........................................................................................................................................................................11
8 WarrantyTerms&Condions......................................................................................................................................11
9 Noce ..........................................................................................................................................................................12
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1 Introducon
FirstSolarSeries3BlackPlusModulesaremanufacturedinstate-of-the-artfaciliesusingahighlyinnovaveprocessthat
rapidlydepositsthinlmsofsemiconductoronglass.Themoduleshavebeendesignedtohavealongoperanglifeand
highenergyyieldwheninstalled,operated,andservicedinaccordancewiththeinstruconsinthisUserGuideandthe
SystemDesignandApplicaonDocument(PD-2-303).FirstSolarSeries3,Series3Black,andSeries3BlackPlusModulesare
compablewithoneanotherwhenappropriatesystemdesignpraccesareemployed.ThisUserGuidecoversSeries3Black
Plus Modules only.
1.1 Before You Begin
ThisdocumentprovidesguidelinesandinformaononFirstSolarSeries3BlackPlusModulesforsystemdesigners,
installers,andmaintenancepersonnel.ReadthisUserGuidethoroughlybeforebeginninganyworkrelatedtothe
installaon,operaon,ormaintenanceoftheFirstSolarSeries3BlackPlusModule.Onlyqualiedpersonnelshouldinstall,
operate,ormaintainaPVmoduleorsystem.
Failuretofollowinstallaonandhandlinginstruconsmayresultininjury.
Failuretomaintainproperoperangcondionrequirementsforthemoduleswillvoidthewarranty(refertoFirstSolarFS
SeriesModuleWarrantyTerms&CondionsPD-5-102).
Thisuserguideaddressestypicalmoduleinstallaonandusageglobally.Certainregionsmayhaveaddionalrequirements
orconcerns.PleasecontactFirstSolar(technicalsupport@rstsolar.com)orvisitwww.rstsolar.comforaddionalregional
UserGuidesthatmaybeavailable,orforaddionalsupport.
Keep this User Guide for future reference.
Guidelinesrelatedtosystemconstruconarebeyondthescopeofthisdocumentandarenotcoveredinthisdocument.
1.2 Key Product Features
• Highenergyyieldsinreal-worldcondions.
• Sizeandweightthatenablesecienthandlingandinstallaon.
• Easy,quick-connectwiringforfastinterconnecon.
• Internaonallyrecognizedproductcercaons.
• Twenty-veyearlimitedpoweroutputwarranesasoutlinedin“FirstSolarFSSeriesModuleWarrantyTerms&
Condions”(PD-5-102).
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1.3 Safety
The Series 3 Black Plus Modules may produce voltage in excess of 70 Volts DC (VDC) and current in excess of 3.0
Amps when exposed to sunlight. A single module could create a lethal shock hazard during hours of daylight,
including periods of low light levels. The danger increases as modules are connected together in series and/or
parallel.
To avoid re and/or injury due to ground fault and associated electrical hazards:
• Do not unplug PV module connecons while under load. Do not disconnect the module connectors during
daylight hours unless the module is in an open circuit condion or all modules in series and parallel are
covered with an opaque material, such as a tarp or blanket.
• Repair or replace damaged wires immediately. Keep all array wiring out of reach of non-qualied
personnel.
• Do not concentrate light on the module in an aempt to increase power output.
• Never allow the PV array system voltage to exceed 1000VDC under any condion.
• Replace broken modules immediately.
• Repair any ground faults immediately.
• Do not work on modules or systems when the modules or wiring are wet.
Reverse currents higher than the rated values for a First Solar module (reverse current overload), may result in
module failure, including module breakage. Extreme and connuous reverse current overload condions may
cause a re or create electrical shock hazards. To avoid reverse current overload:
• Maintain equivalent voltage in parallel strings by installing an equal number of modules per string within
the same source circuit. Failure to install modules with balanced voltage in parallel strings can result in
voltage imbalance.
• Comply with all pracces as stated in this document and repair ground faults.
It is the responsibility of the PV systems installer to ensure compliance with all local building codes. As a
minimum level of protecon, all building mounted PV systems should ulize Ground Fault Circuit Interrupters
and Arc Fault Circuit Interrupters to minimize risk of electrical shocks and res.
Wear safety glasses (ANSI Z87.1-2003) and cut-resistant gloves when working on non-interconnected modules or
systems.
Wear electrically rated PPE when working on interconnected modules or system components.
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2 Regulatory Compliance
Itistheresponsibilityoftheinstallerand/orsystemintegratortoensurecompliancewithalllocalelectricalcodeswhichmay
beapplicabletotheinstallaonanduseofFirstSolarSeries3BlackPlusModules.
• BeforebeginningthePVsystemdesignandinstallaon,contactappropriatelocalauthoriestodeterminelocal
code,permit,andinspeconrequirements.
Series3BlackPlusModulesmeettherequirementsofSafetyClassIIandaretestedandceredperIEC61730Applicaon
ClassAforamaximumsystemvoltageof1000Vwithmaximumovercurrentproteconrangof4.0A.
Series3BlackPlusModulesaretestedandceredperIEC61646foramaximumsystemvoltageof1000V.
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3 Electrical Specicaons
SeetheSeries3BlackPlusdatasheet(PD-5-401-03Plus)andmodulelabelforallelectricalrangsofthemodule.All
electricalrangsareStandardTestCondions(irradianceof1000W/m2,AM1.5spectrum,andacelltemperatureof25°C)
andhaveatoleranceof+/-10%ofthespeciedvalue;powertoleranceis+/-5%.
3.1 SystemDerangFactors
Undernormaloperaon,aphotovoltaicmodulemayexperienceclimaccondionsthatresultinthemoduleproducing
morecurrentand/ormorevoltagethanreportedatStandardTestCondions.Accordingly,thedatasheetandlabel
specicaonvalueslistedforSTCshouldbemulpliedbyafactorof1.06forvoltage,and1.25forcurrentwhendetermining
componentrangs.Adjustmentsofthosefactorsmightbeneededtorespectsitespecicclimatecondions.
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4 Installaon
4.1 Mounng
Physically damaged modules may cause ground faults and associated electrical hazards. To avoid these
condions:
• Handle modules with care during installaon, as heavy impact on the front, back, or edges could result in damage
to the module. Do not walk or stand on modules.
• Do not stack or carry mulple modules on top of one another aer removal from factory packaging to minimize
the risk of breakage.
• Do not li or pull on modules using lead wires or strain relief wire loops to minimize the risk of wire damage.
Do not install the modules during high wind or wet condions to reduce the likelihood of injury.
Wear safety glasses (ANSI Z87.1-2003) and cut-resistant gloves when working on non-interconnected modules or
systems.
Wear electrically rated PPE when working on interconnected modules or system components.
MounngoftheSeries3BlackPlusModuletoasuitablestructurecanbedonebyaachingthemoduledirectlytothe
structureusingretainingclips(seeFigure5.1).
TheretainingclipdesignmustmeetthetechnicalrequirementsspeciedinFirstSolarApplicaonNotePD-5-320andmust
beapprovedforusebyFirstSolarpriortoinstallaon.Themounngsystemdesignmustprovideadequatesupportforthe
moduletopreventdamagefromoccurringwhenthemoduleissubjectedtowindloadsof130km/h,withasafetyfactorof
3forgustycondions.Thelocaonoftheclipsshallbealongthe1200mmlengthofthemoduleandthecenterpointofthe
clipshallbelocatedbetween250mmand300mmfromthemoduleedge.SeeFigure5.1forallowedlocaon.Rubbergasket
material,orequivalentmustbeusedbetweenthemoduleandboththeclipandmounngstructuretoprovideadequate
proteconoftheglasslaminatemodule.Nodirectcontactofrigidstructuresispermiedagainstthesurfaceoredgesofthe
glass laminate.
Allmounngstructuresmustprovideaatplaneforthemodulestobemountedon,andmustnotcauseanytwistorstress
tobeplacedonthemodule.
Modulesshouldnotbeinstalledinawaythatrestrictsaircirculaontotheundersideofthemodule.Modulesgenerateheat
andrequireadequateairowforcooling.
Installaonlocaonsandmodulesupportstructuresshouldbeselectedtoensuremodulesandconnectors(openormated)
areneversubmersedinstandingwater.FirstSolarmodulesaretestedandceredforapplicaonsinvolvingpressures
fromsnow/ice/windupto2400Pawhenmountedproperly.Snowdriscouldresultinanonuniformloadingofthemodules
whichexceedsthetestedpressure.Ifitisexpectedthatloadswillexceed2400Pa,itisrecommendedtoclearsnowfrom
modules,andensurethatice/thaw/freezecyclesundersnowdrisdonotresultinexcessivestressesonthemodule.
Heavyconstruconandtrenchingshouldbecompletedpriortomoduleinstallaontominimizedebrisanddust.
!
!
!
!
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Ensureanysoilbindingagentsorsaltsusedforon-sitedustcontroldonotspray,splash,ordriontothesurfaceofthe
modules.
Maximumallowablepressureonmodulesmaynotexceed2400Pawithoutaddionalmodulesupportthatmustbetested
andapprovedbyFirstSolar.
Forrooopmounng,modulesmustbemountedoverareresistantroofcoveringratedfortheapplicaon.The
recommendedminimumstandoheightis8cm.
4.2 Locaon,AngleandTilt
Tomaximizeperformance,modulesshouldbelocatedinanareathatreceivesdirectsunlightfrommid-morningtomid-
aernoon(typically9:00a.m.to3:00p.m.).Installaonmustavoidlocangthemoduleswhereshadowsmaybecausedby
buildings,trees,etc.
PVperformancemodelingsowareshouldbeusedtodeterminetheopmumorientaonandltangleforeachlocaon.
Forltedfree-eldapplicaonswherethereisrowtorowshading,modulesshallbeinstalledinlandscapeorientaon.
PleaserefertoFirstSolarApplicaonNotePD-5-425-03foraddionalinformaon.
4.3 ModuleShadingConsideraons
TominimizetheriskofmoduleshadingdamagepleasefollowtheModuleShadingFieldGuidePD-5-366.Instancesof
shadingthatwillleadtoavoidedwarrantyincludetheHighRisklisteditemsbelow.
High Risk (Prohibited) Shading
1. Resngoradheringslenderobjects(tools,brooms,clothing,wires,tape)onsunnysideofoperangmodules,orwithin
inchesaboveoperangmodules,especiallywhenshadoworientedparalleltocells.
2. Fixedobjectswithin~1.5-2metersaboveoperangmodulesthatcastashadowoverthelongdimensionofthecell
shouldbeavoided.Closeobjectslikeposts,ropes,signs,fences,orequipmentcanbegintoincreaseriskofparal
shadingoffullcellswhennearerthan~1.5-2metersfromthesunny-sideofoperangmodule.
3. Workingconnuouslywithoutstretchedarmsortoolsoveroperangmodules.
4. Asupportframeormounngmethodontheshortedge(s)ofmodulesthatfullyshadestheenrelengthofacell(either
parallyorcompletely).
5. Cleaningapparatuses,includingcleaningrobotsandothermechanismsthattraversethemodulerepeatedlywhilethe
systemisoperang(unlessevaluatedandapprovedbyFirstSolar).
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4.4 ElectricalInterconnecon
FirstSolarSeries3BlackPlusModulesarepre-conguredwithindustrystandardconnectorsthatare“touchproof”withall
livepartsprotectedagainstaccidentalcontactandprotectedagainstpolarityreversal.TheconnectorsareUVandweather
resistantfrom–40°Cto+90°C,andratedfor1000VDCand22.5A(minimum,beforederangforambienttemperature).
Damaged wires, connectors, or juncon boxes may cause ground faults, and associated electrical hazards,
including electrical shock. To avoid these condions:
• Protect unmated connectors from dust and moisture by using sealing caps (not provided, available from connector
manufacturer).
• Limit module connectors to 10 or fewer plug cycles.
• Do not pull lead wires ght at any me. Aer installaon, the connected wire must not be under stress or tension.
• Do not use juncon box assembly or lead wire strain relief loops to secure excess wire or to bear weight in excess
of a module’s own wire and mated connector pair.
• Connector bodies and cables should not be ghtly secured at both ends to any mounng structure to allow for
thermal expansion and contracon.
• Secure wire or connected components so that no loose wires or components are hanging within 0.46m (1.5 feet)
of the ground in free eld applicaons, and so that wire/components are hanging clear of roof coverings or pooled
water in rooop applicaons.
• Ensure connectors are fully mated.
• Ensure wire securement methods, such as use of cable es, do not damage wire insulaon. The minimum module
lead wire bend radius is 5 mes wire diameter. Observe minimum bend radius specicaons on all other PV
system wiring.
• Ensure wires are not in contact with sharp edges of the mounng structure to avoid abrading the wire sheath.
• Inspect and maintain wire management requirements over the life of the plant.
Modules with dierent FS Series numbers (i.e. FS 2 vs. FS 3) have signicantly dierent electrical operang
characteriscs and should not be interconnected within the same inverter to prevent power output loss and
voltage imbalance condions that may create the risk of reverse current overload.
FSSeries3,Series3Black,andSeries3BlackPlusModulesareelectricallycompableoneanotherwhenappropriate
systemdesignpraccesareemployed,butmayvaryinmoduleconnectortype.Certaincerfyingbodiesmaynotcerfy
interconneconofthesedierentconnectortypes.Inthesecases,module-moduleandmodule-harnessconneconsmust
eitherbelikeforlikesuppliersoradaptercableconneconswouldbeneeded.
Moduletomoduleandmoduletoharnessinterconneconisadvisedtobedonebetweensamemanufacturerandtype
ofconnectors.TheFirstSolarmodulewarrantyisnotaectedbytheinterconneconofdierentsupplierconnectors,
however,FirstSolarcannotguaranteethatdierentconnectortypeswillbemateableineveryconneconinstance.
!
!
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Series 3 Black Plus Module User Guide—Global | Page 8 of 12
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Componentsusedtointerconnectthemodulesmustbecompablewiththeconnectors,andprovidepropersystem
operaonandfaultproteconasrequiredbyanyapplicablecodesandstandards.
WhenconnecngFirstSolarSeries3BlackPlusModulesinaseriesstring,ensurethatthesystemdesignvoltagelimitisnot
exceeded.For1000VDCapplicaons,thisistypicallyensuredbylimingseriesstringsto15modulesorless.
Series3BlackPlusModulesaredesignedforulitygridconnected,commercialandindustrial,o-gridenergyaccess,and
fueldisplacementapplicaons.AllinvertersmustmeetthetechnicalrequirementsspeciedinFirstSolarApplicaonNote
PD-5-310andmustbeapprovedformodulecompabilitybyFirstSolarpriortoinstallaon.Whenconnecngmodulesor
modulestringsinseriesensureinverterrangsareappropriate.
Modulesmustnotbeoperatedundershortcircuitcondionsforextendedduraons.
4.4.1 Grounding Method
FirstSolarSeries3BlackPlusModuleshavenoexposedconducvesurfacesanddonotrequireequipmentgroundingas
longasacliplengthof100mmforastandard4clipmounngisnotexceeded.
FirstSolarSeries3BlackPlusModulescanbeusedinnegave-grounded,ungrounded,oang,andbi-polarsystem
architectures,providedallappropriatedesignrequirementsaremetandapprovedbyFirstSolar.FSSeriesPVModules
shouldnotbeusedinposive-groundedsystems.
4.4.2 Overcurrent Protecon
Series3BlackPlusModuleshaveamaximumovercurrentproteconrangof4.0AasdenedbyIEC61730testmethods.
PVsystemsshouldbedesignedtocomplywithandprovidemoduleovercurrentproteconconsistentwithlocalcodesas
appropriatefortheintendedapplicaonclassofthesystem.
PleaserefertoFSApplicaonNotePD-5-308foraddionalinformaononmoduleovercurrentprotecon.
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Series 3 Black Plus Module User Guide—Global | Page 9 of 12
PD-5-200-03 Plus | REV 1.2 | 0281_UG_A4_Plus_9AUG16
5 Mechanical Specicaons & Drawings
Table 5.1: Mechanical Specicaons
Specicaons Series 3 Black Plus Modules
Length 1200 mm
Width 600 mm
Thickness 6.8 mm
Area(totalaperture) 0.72 m2
Weight 12 kg
FireRang ClassB(ClassASpreadofFlame)
OperangTemperature -40°Cto+85°C
Figure 5.1 Mechanical Drawing for Series 3 Black Plus Modules
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6 Proper Operang Condions
Theproperoperangcondionrequirementslistedbelowmustbemaintained.
Important: Failure to maintain proper operang condion requirements for the modules will void the warranty
(refer to First Solar FS Series Module Warranty Terms & Condions PD-5-102).
Requirements:
• Shortcircuitoperaonispermiedonlyduringshortduraonsystemsafetytesngorinfailsafesystemstates.
• Allelectroniccomponentsthatareinterconnectedtomodulesmusthaveanoperangvoltagewindowthatmatches
themaximumpowerpointofthearray,andbecapableofoperangthearrayatthemaximumpowerpointatall
mes.
• Allelectroniccomponentsthatareinterconnectedtomodulesmustberatedforthemaximumoperangvoltageof
the array.
• Modulesmusthaveadequatevenlaonandairowtopreventoperangtemperaturesabove85°C.
• Modulesmustnotbeparallyshadedbyobstruconsatmesofhighirradiance(typicallybetween9:00amand
3:00pm).Modulerow-to-rowshadinginlandscapeorientaonisacceptable;Modulerow-to-rowshadinginportrait
orientaonisprohibited.
• Modulesmustnotbeusedinposive-groundedorbi-polarsystems.
• Strainreliefcableesmustnotberemoved.
• Ifmodulecleaningisundertaken,modulesmustbecleanedonlywheninopencircuit–eitherdisconnectedfrom
load,orduringmeswheninverteristurnedoandotherwiseinaccordancewithPD-5-804“FSSeriesPVModule
CleaningGuidelines”.
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PD-5-200-03 Plus | REV 1.2 | 0281_UG_A4_Plus_9AUG16
7 Service
• Periodically,annuallyataminimum,inspectmodulesforanysignsofdamageorbrokenglass.
• Brokenmodulesshouldbereplacedimmediately.Ifbrokenmodulesarefound,placematerialintoaclosedcontainer
forreturntoFirstSolarrecyclingprogram,ordisposeofmoduleinaccordancewithlocalrequirements.Pleasevisit
www.rstsolar.com/recyclingforfurtherdetailsontherecyclingprogram.
• Checkthatallelectricalconneconsareghtandcorrosionfree.
• Largeamountsofdustanddirtonthesurfaceofthemodulecanreducethepowerproduced.Naturalrainfallwill
typicallyremovemostdust.Shouldauxiliarycleaningberequired,pleasereferto“FSSeriesPVModuleCleaning
Guidelines”(PD-5-804)foraddionalinformaon.
ThemostcommoncausesoflowerthanexpectedPVsystempoweroutputare:
• Inverter failure
• Improperorfaultyeldwiringorconnecons
• Blownfusesortrippedcircuitbreakers
• Excessive amounts of dirt and dust on the modules
• Shadingofmodulesbytrees,poles,orbuildings
• Improperlycalibratedormalfunconingmonitoringequipment
8 Warranty Terms & Condions
Pleasereferto,“FirstSolarFSSeriesModuleWarrantyTerms&Condions”(PD-5-102)forwarrantyterms,limitaons,and
product return policies.
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Series 3 Black Plus Module User Guide—Global | Page 12 of 12
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9 Noce
ChangestocertaincomponentsofthemodulearecommonasFirstSolarconnuouslystrivesforproductimprovements.
Changesmaybearesultofcomponentimprovementsorchangesbyasupplier,orbyminordesignmodicaonsiniated
byFirstSolar.Allproductswithinthesamemodelclassicaonremainfunconallyequivalentandfullycompablewith
oneanother,eventhoughtheremaybeslightdierences.Modicaonsthatdonotimpactthefunconalityoftheproduct
willtypicallybemadewithoutcustomernocaon.Internaltesng,andrevieworretesngbyacerfyingagency,willbe
completedbeforecomponentordesignchangesareintroducedintothemanufacturingprocess.
FirstSolarreservestherighttomakechangesinsolarmoduledesignand/orspecicaonsatanymewithoutnoce.
Accordingly,thereaderiscauonedtoverifythatdatasheetsarecurrentbeforeplacingordersornalizingsystem
permingand/ordesign.InformaonfurnishedbyFirstSolarisbelievedtobeaccurateandreliable.However,no
responsibilityisassumedbyFirstSolaroritssubsidiariesforitsuse;norforanyinfringementsofpatentsorotherrightsof
thirdpareswhichmayresultfromitsuse.Nolicenseisgrantedbyimplicaonorotherwiseunderanypatentorpatent
rightsofFirstSolaroritssubsidiaries.
IntheeventofaconictbetweenthismoduleUserGuideandtheinstruconsofoneofthesystemcomponent
manufacturers,thesystemcomponentinstruconsshouldprevail.
ForinformaonregardingFirstSolaranditsproducts,pleasevisitwww.rstsolar.com.Fortechnicalsupport,pleasecontact
technicalsupport@rstsolar.com.
Global
FirstSolar,Inc.
P.O. Box 730
Toledo,OHUSA43697-0730
Tel: +1(602)414-9300
Fax: +1(602)414-9400
Web: www.rstsolar.com
Email: info@rstsolar.com
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Document Number: PD-5-200-03 Plus
Collection: FS Controlled Documents