Viessmann VITOSOL 200-F User manual

Installation instructions
for contractors
VIESMANN
Vitosol 200-F
Type SVK
Flat-plate collector for pitched roofs, above roof installation for 2 collectors
VITOSOL 200-F
5513 028 GB 2/2014 Dispose after installation.

2
Please follow these safety instructions closely to
prevent accidents and material losses.
Safety instructions explained
!Please note
This symbol warns against the risk of material
losses and environmental pollution.
Note
Details identified by the word "Note" contain additional
information.
Target group
These instructions are exclusively intended for quali-
fied contractors.
■Work on electrical equipment must only be carried
out by qualified electricians.
Regulations
Observe the following when working on this system:
■National installation regulations
■Statutory regulations regarding the prevention of
accidents
■Statutory regulations regarding environmental pro-
tection
■The Code of Practice of relevant trade associations
■All current safety regulations as defined by DIN, EN,
DVGW, VDE and all locally applicable standards
aÖNORM, EN and ÖVE
cSEV, SUVA, SVTI, SWKI and SVGW
Working on the system
■Isolate the system from the power supply (e.g. by
removing the separate fuse or by means of a mains
isolator) and check that it is no longer 'live'.
■Safeguard the system against reconnection.
Safety instructions
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1. Intended use .................................................................................................................. 4
2. Installation sequence Installation with rafter hooks .................................................................. 5
■Components ....................................................................................... 5
■Fitting the rafter hooks and mounting rails ......................................... 5
Installation with rafter flange .................................................................. 8
■Components ....................................................................................... 8
■Fitting the rafter flange and mounting rails ......................................... 8
Installation with roof hooks .................................................................... 10
■Components ....................................................................................... 11
■Fitting the roof hooks .......................................................................... 11
■Fitting the mounting rails .................................................................... 14
Installation with mounting brackets ........................................................ 14
■Components ....................................................................................... 14
■Fitting the mounting bracket and mounting rails ................................. 15
Installation with rafter anchors ............................................................... 16
■Components ....................................................................................... 16
■Fitting the rafter hooks and mounting rails ......................................... 17
Installing and connecting the collectors ................................................. 21
Fitting the collector temperature sensor ................................................ 23
Commissioning ...................................................................................... 24
Index
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The appliance is only intended to be installed and
operated in sealed unvented systems that comply with
EN 12828 / DIN 1988, or solar thermal systems that
comply with EN 12977, with due attention paid to the
associated installation, service and operating instruc-
tions. DHW cylinders are only designed to store and
heat water of potable water quality. Heating water buf-
fer cylinders are only designed to hold fill water of pot-
able water quality. Only operate solar collectors with
the heat transfer medium approved by the manufac-
turer.
Intended use presupposes that a fixed installation in
conjunction with permissible, system-specific compo-
nents has been carried out.
Commercial or industrial usage for a purpose other
than heating the building or DHW shall be deemed
inappropriate.
Any usage beyond this must be approved by the man-
ufacturer for the individual case.
Incorrect usage or operation of the appliance (e.g. the
appliance being opened by the system user) is prohibi-
ted and results in an exclusion of liability.
Incorrect usage also occurs if the components in the
system are modified from their intended use (e.g.
through direct DHW heating in the collector).
Adhere to statutory regulations, especially concerning
the hygiene of potable water.
Intended use
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For tiled roof cover
Components
2240
1 432
5 6 7
Fig. 1
1Rafter hook
2Support bracket
3Screws
4Mounting rail
5Mounting plate
6Clamping bracket, external
7Clamping bracket, internal
Fitting the rafter hooks and mounting rails
A specific number of rafters is used for fitting. This
number depends on the rafter spacing.
Rafter spacing
≤600 mm ≥700 mm, ≤1000 mm
1234
A
123
A
APosition of rafter hooks (4 pce)
Installation with rafter hooks
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■Version I:
Fit rafter hook 1 to counter batten C using support
bracket 2
■Version II:
Fit rafter hook 1 directly onto rafter B
■Trim the pantiles with an angle grinder, for example
by removing drip tabs.
!Please note
Take care to avoid breaking tiles.
The rafter hook must not be supported by the
pantiles. Observe the dimensions.
B
C
1.
2.
B75
C
20
B
3.
1
2
1
2
1
5
4.
Fig. 2
5.
7.
5
6.
Fig. 3
Installation with rafter hooks (cont.)
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9.
8.
Fig. 4
2240
90°
10.
x
y
106 106
923 182 923
11.
1600-1800
Fig. 5 Maximum deviation from dimensions x and y
10 mm
Continue with "Installing and connecting the collectors"
(see page 21).
Installation with rafter hooks (cont.)
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For plain tiled and slate roofs
Components
2240
43
5 6 7
1 2
Fig. 6
1Rafter flange
2Seal
3Screws
4Mounting rail
5Mounting plate
6Clamping bracket, external
7Clamping bracket, internal
Fitting the rafter flange and mounting rails
A specific number of rafters is used for fitting. This
number depends on the rafter spacing.
Rafter spacing
≤600 mm ≥700 mm, ≤1000 mm
1234
A
123
A
APosition of rafter flanges (4 pce)
Installation with rafter flange
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1.
1
3
Fig. 7
3.
2.
2
Fig. 8
Installation with rafter flange (cont.)
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2240
x
y
106 106
923 182 923
5.
1600-1800
90°
4.
Fig. 9 Maximum deviation from dimensions x and y
10 mm
Continue with "Installing and connecting the collectors"
(see page 21).
Installation with roof hooks
For pantiled, plain tiled, slate and corrugated sheet
roofs
Installation with rafter flange (cont.)
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Components
qW qE
75
4
68 9
2240
qP qQ
119
280
325
94
385
1 2 3
Fig. 10
1Timber
■38 x 58 x 2430/1570 mm
■30 x 100 x 2430/1570 mm
2Roof hook for pantiled roofs
3Zinc-plated countersunk chipboard screw (Spax-S)
6 x 80 mm
4Zinc-plated countersunk chipboard screw (Spax-S)
5 x 30 mm
5Roof hook for slate roofs
6Zinc-plated countersunk chipboard screw (Spax-S)
6 x 30 mm
7Roof hook for plain tiled roofs
8Roof hook for corrugated sheet profiles 5 and 6
9Roof hook for corrugated sheet profile 8
qP Mounting rail
qQ Mounting plate
qW Clamping bracket, external
qE Clamping bracket, internal
Fitting the roof hooks
Tiled roof cover
2066
x
160 160
y1600-1800 x
Fig. 11 x according to the width of the tile head. y =
440 mm
Installation with roof hooks (cont.)
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Example: plain tiled roof
2066
y1600-1800
Fig. 12
Roof cover y in mm
Slate 348
Plain tiles 380
Corrugated sheets 207
Tiled roof cover
2. 5.
42
1
1
30x100
38x58
3
3.
4.
160
1.
Fig. 13
Continue with "Fitting the mounting rails" on page 14.
Installation with roof hooks (cont.)
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Slate roof
5
6
1.
2.
Fig. 14
Note
Fit commercially available lead flashing to protect
against the ingress of moisture.
Continue with "Fitting the mounting rails" on page 14.
Plain tiled roof
74
2.
1.
Fig. 15
30
Fig. 16
Note
Trim tile; cut off approx. 30 mm with an angle grinder.
Continue with "Fitting the mounting rails" on page 14.
Corrugated sheet roof
,
A
Ø8
B
8 9
Fig. 17
ASealing washer (on site)
BExisting roof batten
Installation with roof hooks (cont.)
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Fitting the mounting rails
1033 1033
87
87
106 106
2240
923 182
2066
923
x
y
2.
1.
Fig. 18 Maximum deviation from dimensions x and y
10 mm
Continue with "Installing the collectors" on page 21.
Installation with mounting brackets
For sheet metal roofs
Components
3 4 51
2240
2
Fig. 19
1Mounting bracket
2Mounting plate
3Clamping bracket, external
4Clamping bracket, internal
Installation with roof hooks (cont.)
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Fitting the mounting bracket and mounting rails
103 1600-1800
2066
Fig. 20
Use on-site fixings A to secure the mounting brack-
ets.
The installation of the mounting brackets is shown
using box profiles as an example.
A
1.
2.
Fig. 21 Screws to be supplied on site.
Installation with mounting brackets (cont.)
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1033 1033
87
87
106 106
2240
923 182
2066
923
x
y
4.
3.
Fig. 22 Maximum deviation from dimensions x and y
10 mm
Installation with rafter anchors
For tiled roof cover
Components
4 5 6
2240
1 2 3
7
Fig. 23
1Rafter anchor
2Mounting rail
3Seal
4Mounting plate
5Clamping bracket, external
Installation with mounting brackets (cont.)
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6Clamping bracket, internal
7Plastic replacement tile, if the existing tiles are not
to be cut.
Use only on roofs with a pitch of at least 12°.
Fitting the rafter hooks and mounting rails
A specific number of rafters is used for fitting. This
number depends on the rafter spacing and expected
snow loads.
Rafter spacing
≤600 mm ≥700 mm, ≤1000 mm
Snow loads up to 1.25 kN/m2
1234
A
123
A
Snow loads > 1.25 kN/m2, ≤ 2.55 kN/m2
1234
A
123
A
APosition of rafter anchors (4 pce)
Installation with rafter anchors (cont.)
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~40
1.
2.
~40
C
B
1600-1800
Fig. 24
BRafter
CBatten
Installation with tile trimming
3.
4.
Fig. 25
Installation with rafter anchors (cont.)
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6.
5.
Fig. 26
7.
Fig. 27
Continue with step 9 (see page 21)
Installation with plastic replacement tiles
4.
5.
3.
Fig. 28
Installation with rafter anchors (cont.)
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7.
6.
Fig. 29
8.
Fig. 30
Installation with rafter anchors (cont.)
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