Fisher Chevrolet 13000 series User manual

NOTE
Schedulingrevisionspreventedtheincorporationofservice
procedurereferencespertainingtothe"Z-67"bodystyle
inthisservicemanual.Duetobasicsimilarityindesign,
serviceproceduresspecifiedinthismanualforthe"Z-37"
stylecanbeutilizedwhenservicingthe"Z-67"style,with
afewexceptions.
Forbasicserviceproceduresconcerningthe"Z-67"rear
quarterwindowmechanism,foldingtopadjustment,folding
topstaypaddimensionsorfoldingtopelectricactuator,
refertothe1966FisherBodyServiceManual.TheFolding
TopTrimAssemblyoperationsarethesameasforother
seriesconvertiblesinSection13ofthis1967manual.

GENERALINFORMATION1-1
SECTION1
GENERALINFORMATION
INDEX
SubjectPage
ManualDescription1-1
Introduction1-1
Index1-1
PageandFigureNumbers1-1
ReferenceTabs1-1
Text1-1
Illustrations1-1
BodyNumberPlate1-1
ModelIdentification1-1
Introduction1-1
SubjectPage
BodyStyleNumber1-2
BodyStyleNumberSeries1-2
BodyStyleNumberSuffix1-2
BodyTypeName1-2
BodyTypeLetter1-2
WoodGrainTreatment1-3
Description1-3
Removal1-3
Installation1-3
MANUALDESCRIPTION
INTRODUCTION
Thispublicationcontainstheessentialremoval,
installation,adjustmentandmaintenancepro-
ceduresforservicingall1967FisherBodyStyles.
Thisinformationiscurrentasoftimeofpublica-
tionapproval.
INDEX
Theprecedingpagecontainsa "TableofContents'7
whichliststhesectionnumberandsubjecttitleof
eachmainbodyareasection.Thefirstpagein
eachmainbodyareasectionhasanindextothe
subjectsincludedinthatsection.Analphabetic
indexcoveringtheentiremanualislocatedin
section18.
PAGEANDFIGURENUMBERS
Allpagenumbersandfigurenumbersconsistof
twosetsofdigitsseparatedbya dash.Thedigits
precedingthedashidentifythemainbodyareasec-
tion. Thedigitsfollowingthedashrepresentthe
consecutivepagenumberorfigurenumberwithin
theparticularbodyareasection.
REFERENCETABS
Thefirstpageofeachsectionismarkedwitha
ready-referenceblacktabcorrespondingwiththe
tableofcontentspage.
TEXT
Unlessotherwisespecified,eachserviceprocedure
coversallbodystyles.Procedurescoveringspeci-
ficstylesareidentifiedbythestylenumber,body
seriesnumber,bodytypeletterorsimilardesigna-
tion. A descriptionofthesedesignationsiscovered
inthissectionunder"ModelIdentification".
ILLUSTRATIONS
Wherepossible,illustrationsareplacedinclose
proximitytotheaccompanyingtextandshouldbe
usedaspartofthetext.
BODYNUMBERPLATE
Thebodynumberplateidentifiesthebodystyle,
bodyassemblyplant,bodynumber,trimcombina-
tionnumber,paintcodeandtimebuiltcode(Fig.
1-1).OnCorvairstyles,thebodynumberplateis
attachedtotheleftsideofthemotorcompartment
crossrail.OnCadillac"C" & "D" styles,the
plateislocatedontheleftupperportionofthe
horizontalsurfaceofthecowl.Onallothercars,
theplateislocatedontheleftupperportionofthe
verticalsurfaceofthedashfirewall.
MODELIDENTIFICATION
INTRODUCTION
Duetothewidevarietyofbodystylesavailable,
certainbodystyleshavebeengroupedinthis
publicationasanaidtoidentification.Thesegroup
designationsmaybeusedindividuallyorinvarious
combinations.Anexplanationoftheprincipalcate-
goriesfollows:

1-2GENERALINFORMATION
BODYSTYLENUMBER
Thebodystylenumberconsistsoffivedigitsas
theyappearonthebodynumberplate.(Referto
previoussectionforbodynumberplatelocation.)
Thebodystylenumberisusedtoincludeorexclude
aspecificstyle(ex.on16637,use; onall
styles, exceptthe68069style,use).
BODYSTYLENUMBERSERIES
49-4doorsedanhardtop
55-4doorstationwagontwoseatwithskylight
57-2doorsportcoupehardtop
65-4doorstationwagonthreeseatwith
skylight
67-2doorconvertiblecoupe
69- 4 doorsedanwithpillarpost(somemodels
equippedwithdoorwindowframes)
80-2doorpick-updelivery
87- 2 doorsportcoupehardtop(plainback)
Thebodystylenumberseries
indicatethreepossibilities:maybeusedto
Division- firstdigitandfourzeros(ex.10000
Chevrolet;20000Pontiac).
DivisionandCarLine- firsttwodigitsand
threezeros(ex.33000OldsmobileF 85;45000
BuickLeSabre).
Division,CarLineandStyleGroup- Firstthree
digitsandtwozeros(ex.25200Catalina;25600
StarChief).
BODYSTYLENUMBERSUFFIX
Thelasttwodigitsofthebodystylenumberindi-
catebodytypeasfollows:
07-2doorsportcoupewithpillarpost
(strutback)
11-2doorsedanwithpillarpost
17-2doorsportcoupehardtop(strutback)
23-4doorsedanwithauxiliarycenterseat
33-4doorsedanwithauxiliarycenterseat
andcenterpartitionwindow
35-4doorstationwagontwoseat
37-2doorcoupehardtop
39-4doorsedanhardtop
45-4doorstationwagonthreeseat
47-2doorsportcoupehardtop
DIVISIONSERIES-i
TIMEBUILTCODE
MODELYEAR
— BODYTYPE
-ASSEMBLYPLANT
-UNITNUMBER
STCTORJCORP
65-12345FBD123456BODY
123-A A-APAINT
o
TRIMNUMBER-
)DYBYFISHERO
UPPERBODYCOLOR,
ORFOLDINGTOP
ORROOFCOVER
-LOWERBODYCOLOR
Fig. 1-1—Body NumberPlate
BODYTYPENAME
Bodytypenamesareusedforgroupclassification
asfollows(stylenumbersuffixshowninbrackets):
ClosedStyle
Twodoorsedan(11)
Twodoorsportcoupe(07)
Fourdoorsedan(69)
Limousine(23,33)
HardTop
Sportcoupehardtop(17,47,57,87)
Coupehardtop(37)
Sedanhardtop(39,49)
StationWagon
Stationwagontwoseat(35lessskylight;55
withskylight)
Stationwagonthreeseat(45lessskylight;65
withskylight)
ConvertibleCoupe(67)
SedanDelivery(80)
BODYTYPELETTER
Basicbodytypescanbeidentifiedbygenericgroup
classificationsasfollows:
"A" - Chevrolet13000Series
Pontiac23-24000Series
Oldsmobile33000Series
Buick43-44000Series
"B" - Chevrolet15-16000Series
Pontiac25-26000Series
Oldsmobile35000Series
Buick45-46000Series
"C" - Oldsmobile384-386-39800Series
Buick482-48400Series
Cadillac68000Series
"D" - Cadillac69700Series

GENERALINFORMATION1-3
"E" - Oldsmobile394-39600Series
Buick49000Series
Cadillac69300Series
"F'; - Chevrolet12000Series
"X"- Chevrolet11000Series
"Z" - Chevrolet10000Series
WOODGRAINTREATMENT
STATIONWAGONSANDSEDANDELIVERY
DESCRIPTION
Thewoodgraintransferfilmisa vinylmaterial
witha pressuresensitiveadhesivebacking.The
transfersareservicedinpre-cutpanels.
REMOVAL
Removethemoldingsfromtheaffectedpanel(see
MoldingSection17).Thetransferfilmmaythen
beremovedbyliftinganedgeandpeelingthe
materialfromthepaintedsurface.Exercisecare
soasnottodamagethepaint.
NOTE: Applicationofheattothetransferand
thepanelbymeansofa heatgunorheatlamp
willaidintheremoval.
INSTALLATION
Preparationofthesurfacetowhichthetransfer
willbeappliedisveryimportant.Incaseswhere
bodymetalrepairhasbeenmade,itisnecessary
toprimeandcolorcoattheseareastoblendwith
theundamagedsurface.Applythetransferfilmto
colorcoatedpanelsonly,nevertobaremetalor
primer.Thesurfacemustbefreeofanyimper-
fectionsthatmayhigh-lightthroughthefilm.Re-
movedirtnibsandotherforeignmaterialinthe
paintbylightsandingwith600gritsandpaper.
Thetemperatureofthebodymustbemaintainedat
amoderatelevelbetweenapproximately65and90
degrees.Toowarma bodywillcausethewood
grainfilmtostickprematurelywhiletoocoola
bodywillreducetheadhesionofthewoodgrain
film. Coolthebodypanelwithcoolwaterwhentoo
warmandheatthebodypanelwitha heatgunor
aheatlampwhentoocold.Justpriortoapplication
ofthetransferfilmcleanthepaintedsurfacewith
anon-petroleumbasevolatilecleanerandallowto
dry.
Thefollowingaretherecommendedstepsforeasy
applicationofthefilm.
1. Cutthepaperbackingtheentirewidthofthe
transferattheapproximatecenterlineofthe
filmexercisingcarenottodamagethetransfer
film.
2. Peelthepaperbackingfromonehalfofthe
film.
3. Aligntheupperedgeofthehalfofthefilmwith
thepaperbackingtotheloweredgeofthe
piercedmoldingholesmakingsurethatthe
transferiscenteredonthepanel.
4. Startingatthecenterofthetransferandusing
awaterdampenedrag,pressthathalfofthe
transferwiththebackingremovedontothe
panel.Workoutboardfromthemiddletothe
edges. Removeallairbubbles.
NOTE: Thetransfercanbepulledbackfrom
thepanelandreinstallediflargeairpockets
develop.Exercisecarenottostretchthema-
terial.Smallairbubblesmayberemovedby
piercingthefilmatthebubblewitha pinand
pressingthebubbledown.
5.Removethebackingfromtheotherhalfofthe
transfer.Applythishalfinthesamemanner
workingfromthecentertotheendandfrom
themiddletotheupperandloweredges.
6.Foldthetransferoverthedoororquarter
edgesandpresstothehemmingflanges.Ap-
plicationofheatwitha heatlamporheatgun
willaidinfoldingthetransferovertheedge.
NOTE: Ifthetransferfilmwillnotadhereto
theflange,brusha clearvinyladhesivetothe
backedgeofthefilmandreapply.
7.Reinstallthemoldings.

LUBRICATION 2-1
SECTION 2
LUBRICATION
Subject
InstrumentPanelCompartmentDoor
FrontDoorHingeHold-OpenAssembly . . . .
RearDoorHingeHold-OpenAssembly
DoorLockForkBolt and RotaryBolt
DoorLockStriker
DoorJambSwitch
DoorLockMechanism and LockParts
FrontCompartment Lid Lock
DoorWindowRegulator and Cams - Styles
withUpperFrames
DoorWindowRegulatorCams and Guides - Styl(
withoutUpperFrames
INDEX
PageSubject
2-1
2-1
2-1
2-1
2-1
2-2
2-2
2-2
2-2
2-2
DESCRIPTION
Themovablemechanicalparts ofthe body arelu-
bricated atthe factory to insureproper and quiet
operation. If additionallubrication is required, the
followingspecifiedmaterials or theirequivalents
should be used atthe locationslisted.
INSTRUMENTPANELCOMPARTMENT
DOORHINGE
Wipe off dirt and apply a sparingamount of dripless
oil tothe hingefrictionalpoints.Operatedoor and
wipe off excesslubricant.
FRONTDOORHINGEHOLD-OPEN
ASSEMBLY
Wipe off dirt and applyengine oilto pointsindicated
(Fig. 2-1).
Page
RearQuarterWindowRegulatorCams and Guides. 2-4
RearCompartment Lid Lock 2-5
RearCompartmentHinges and TorqueRods ...2-5
TailGateWindowRegulator and Cams
(StationWagon) 2-5
TailGateLockStriker(StationWagon) 2-5
TailGateHinges(StationWagon) 2-5
GasTankFillerDoorHinge 2-5
FoldingSeatLinkage 2-5
FrontSeatAdjusterMechanism 2-6
Convertible Top Linkage 2-6
I
Fig. 2-1 —FrontDoorHingeHold-OpenAssembly
Fig. 2-2 —RearDoorHingeHold-OpenAssembly
REARDOORHINGEHOLD-OPEN
ASSEMBLY
Wipe off dirt and apply a lightcoat of Lubriplate
tofrictionalpoints (Fig.2-2). Wipe off excess
lubricant.
DOORLOCKFORKBOLTAND
ROTARYBOLT
Wipe off dirt and apply a thincoat of stick-type
lubricant andoil(Fig.2-3and2-4).
DOORLOCKSTRIKER
Wipe off dirt and apply a thincoat of stick-type
lubricant totop surface of strikerteeth at areas
indicated (Fig.2-5).

2-2LUBRICATION
Fig. 2-3—DoorLockForkBoltandRotaryBolt
DOORJAMBSWITCH
Wipeoffdirtandapplya thincoatofLubriplateto
endsurfaceofswitchplungerandremoveexcess
lubricant.
DOORLOCKINGMECHANISMAND
LOCKPARTS
ApplyLubriplatetopivotpointsatendsofcon-
nectingrodsandmovingpartsoflock.
FRONTCOMPARTMENTLIDLOCK
Onfrontcompartmentlidlockapplya thincoatof
Lubriplatetocontactpointasindicated(Fig.2-6).
DOORWINDOWREGULATORAND
CAMS—STYLESWITHUPPERFRAMES
Applya coatofLubriplatetoareasindicated,(Fig.
2-7).Lubricationoffrontandreardoorswithup-
perframesistypical.
DOORWINDOWREGULATORCAMS
ANDGUIDES—STYLESWITHOUT
UPPERFRAMES
Applya coatofLubriplatetoareasindicated.(Fig.
2-8).Lubricationoffrontandreardoorswithout
upperframesistypical.
Fig. 2-4—DoorLockForkBoltandRotaryBolt
Fig. 2-5-DoorLockStriker

LUBRICATION2-3
Fig. 2-7—DoorWindowRegulatorandCams
OnStylesWithUpperFrames
Fig. 2-6—FrontCompartmentLidLock
LUBRIPLATE
LUBRIPLATE'
n
SECTIONA.A1364
Fig. 2-8—DoorWindowRegulatorandCamsOnStylesWithoutUpperFrames

2-4LUBRICATION
Fig. 2-9 —RearQuarterWindowRegulator
Cams and Guides
SECTION A-A
Fig. 2-11 —TailGateWindowRegulator and Cams
(StationWagons)
REARQUARTERWINDOWREGULATOR
CAMSANDGUIDES
Apply a coat of Lubriplate to regulator,cams and
guides.Lubricationshown is typical of points to
belubricated on otherquarterwindowregulators,
etc. (Fig.2-9).
STICKTYPELUBRICANT
Fig. 2-10—RearCompartment Lid Lock
Fig. 2-12—TailGateLockStrikerStationWagon