Flame Energy XTD 1.9 User manual

READ AND KEEP THIS MANUAL FOR REFERENCE
45551A
Printed in Canada 16-01-2013
Installation and Operation Manual
XTD 1.9 Insert
US ENVIRONMENTAL PROTECTION
AGENCY PHASE II CERTIFIED
WOOD INSERT
Safety tested according to ULC S628,
UL 737 and UL 1482 Standards
by Intertek Testing Services
www.flame-intl.com
Stove Builder International Inc.
250, rue de Copenhague, St-Augustin-de-Desmaures
(Quebec) Canada G3A 2H3
Tel: [phone] Fax: [phone]
This manual is available for free download on the manufacturer’s web site. It is a
copyrighted document. Re-sale is strictly prohibited. The manufacturer may update this
manual from time to time and cannot be responsible for problems, injuries, or damages
arising out of the use of information contained in any manual obtained from unauthorized
sources.

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THANK YOU FOR CHOOSING THIS FLAME WOOD INSERT
As one of North America’s largest and most respected wood stove and fireplace
manufacturers, Stove Builder International takes pride in the quality and performance of all
its products. We want to help you get maximum satisfaction as you use this product.
In the pages that follow you will find general advice on wood heating, detailed instructions
for safe and effective installation, and guidance on how to get the best performance from
this insert as you build and maintain fires, and maintain your wood heating system.
We recommend that our wood burning hearth products be installed and serviced by
professionals who are certified in the United States by NFI (National Fireplace Institute®) or
in Canada by WETT (Wood Energy Technology Transfer) or in Quebec by APC
(Association des Professionnels du Chauffage).
Congratulations on making a wise purchase.
If this insert is not properly installed, combustible materials near it may overheat. To
reduce the risk of fire, follow the installation instructions in this manual exactly.
Contact local building or fire officials about restrictions and installation inspection
requirements in your area.
Please read this entire manual before you install and use your new insert. You may
need to get a building permit for the installation of this insert and the chimney that it
is connected to. Consult your municipal building department or fire department
before installation. We recommend that you also inform your home insurance
company to find out if the installation will affect your policy.
This heating unit is designed to serve as a supplementary heat source. We
recommend that a primary heat source also be available in the home. The
manufacturer cannot be responsible for costs associated with the use of another
heating system.

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Table of content
PART A - OPERATION AND MAINTENANCE................................. 6
1Safety Information .............................................................................. 6
1.1Summary of Operation and Maintenance Cautions and Warnings......................... 6
2General Information ........................................................................... 8
2.1XTD 1.9 Insert Specifications ................................................................................. 8
2.2Zone Heating and How to Make it Work for You .................................................. 10
2.3The Benefits of Low Emissions and High Efficiency............................................. 11
2.4The SBI Commitment to You and the Environment.............................................. 11
2.4.1What is Your New Insert Made Of?................................................................... 11
3Fuel ............................................................................................ 13
3.1Materials That Should Not be Burned .................................................................. 13
3.2How to Prepare or Buy Good Firewood................................................................ 13
3.2.1What is Good Firewood?................................................................................... 13
3.2.2Tree Species..................................................................................................... 13
3.2.3Log Length ........................................................................................................ 14
3.2.4Piece Size ......................................................................................................... 14
3.2.5How to Dry Firewood......................................................................................... 15
3.2.6Judging Firewood Moisture Content ................................................................. 16
3.3Manufactured Logs............................................................................................... 16
4Operating Your Insert ...................................................................... 17
4.1The use of a fire screen........................................................................................ 17
4.2Your First Fires..................................................................................................... 17
4.3Lighting Fires........................................................................................................ 17
4.3.1Conventional Fire Starting................................................................................. 18
4.3.2The Top Down Fire ........................................................................................... 18
4.3.3Two Parallel Logs ............................................................................................. 19
4.3.4Using Fire Starters ............................................................................................ 19
4.4Maintaining Wood Fires........................................................................................ 19
4.4.1General Advice ................................................................................................. 19
4.4.2Ash Removal..................................................................................................... 20
4.4.3Raking Charcoal ............................................................................................... 20
4.4.4Firing Each New Load Hot ................................................................................ 21
4.4.5Turning Down the Air Supply ............................................................................ 21

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4.5Fan Operation ...................................................................................................... 22
4.5.1Building Different Fires for Different Needs....................................................... 22
5Insert Maintenance............................................................................ 25
5.1.1Cleaning Door Glass......................................................................................... 25
5.1.2Door Adjustment ............................................................................................... 26
5.1.3Replacing the Door Gasket ............................................................................... 26
5.1.4Replacing the Glass Gasket and/or the Glass .................................................. 27
5.1.5Cleaning and Painting the Insert ....................................................................... 28
5.2Chimney and Chimney Liner Maintenance........................................................... 28
5.2.1Why Chimney Cleaning is Necessary ............................................................... 28
5.2.2How Often Should You Clean the Chimney? .................................................... 28
5.2.3Cleaning the Chimney....................................................................................... 29
PART B - INSTALLATION.................................................................. 30
6Pre-Installation Masonry fireplace requirements.......................... 30
7Safety Information ............................................................................ 32
7.1Summary of Installation Cautions and Warnings.................................................. 32
7.2Regulations Covering Insert Installation ............................................................... 32
8Clearances to Combustible Material............................................... 34
8.1Location of the Certification Label ........................................................................ 34
8.2The Masonry Fireplace Throat Damper................................................................ 34
8.3Compliance of a Combustible Mantel Shelf.......................................................... 35
8.4Positioning the Unit .............................................................................................. 36
8.5Minimum Masonry Opening, Clearances to Combustibles, and Floor Protector .. 41
9The Venting System........................................................................... 43
9.1General ................................................................................................................ 43
9.2Block-Off Plate ..................................................................................................... 43
9.3Suitable Chimneys ............................................................................................... 44
9.4Liner Installation ................................................................................................... 44
9.5Chimney Liner Installation .................................................................................... 45
9.5.1If the Chimney Liner Does Align with the Insert’s Flue Outlet, You Have Two
Options.......................................................................................................................... 45
9.5.2If the Chimney Liner Does Not Align with the Insert’s Flue Outlet..................... 46
9.6Minimum Chimney Height .................................................................................... 46
9.7The Relationship Between the Chimney and the House ...................................... 47

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9.7.1Why the Chimney Should Penetrate the Highest Heated Space ...................... 47
9.8Supply of Combustion Air..................................................................................... 47
9.8.1Air Supply in Conventional Houses................................................................... 48
Appendix 1: Blower Installation............................................................ 49
Appendix 2: Installing the Adapter for Fresh Air Kit (AC01298) ..... 50
Appendix 3: Faceplate and Decorative Trims Installation.................. 52
Appendix 4: Top Surround and Shelf Heat Shield Installation
(AC01317).......................................................................... 55
Appendix 5: Installing the Fire Screen (AC01315).............................. 56
Appendix 6: Installation of Secondary Air Tubes and Baffle............. 57
Appendix 7: Removal Instructions........................................................ 59
Appendix 8: Exploded Diagram and Parts List................................... 60
FLAME LIMITED LIFETIME WARRANTY.................................... 63
REGISTER YOUR WARRANTY ONLINE
To receive full warranty coverage, you will need to show evidence of the date you
purchased your insert. Keep your sales invoice. We also recommend that you register
your warranty online at:
http://www.flame-intl.com/warranty-registration.aspx
Registering your warranty online will help us to quickly track the information we need
about your insert.

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PART A - OPERATION AND MAINTENANCE
Please see Part B for installation instructions.
1 Safety Information
1.1 Summary of Operation and Maintenance Cautions and Warnings
•OPERATE ONLY WITH DOOR FULLY CLOSED OR FULLY OPEN WITH FIRE
SCREEN IN PLACE. IF DOOR IS LEFT PARTLY OPEN, GAS AND FLAME MAY BE
DRAWN OUT OF THE OPENING, CREATING RISKS FROM BOTH FIRE AND
SMOKE.
•HOT WHILE IN OPERATION, KEEP CHILDREN, CLOTHING AND FURNITURE
AWAY. CONTACT MAY CAUSE SKIN BURNS. GLOVES MAY BE NEEDED FOR
INSERT OPERATION.
•USING AN INSERT WITH CRACKED OR BROKEN COMPONENTS, SUCH AS
GLASS OR FIREBRICKS OR BAFFLES MAY PRODUCE AN UNSAFE CONDITION
AND MAY DAMAGE THE INSERT.
•OPEN THE AIR CONTROL FULLY BEFORE OPENING THE LOADING DOOR.
•THIS INSERT HAS BEEN TESTED FOR USE WITH AN OPEN DOOR IN
CONJUNCTION WITH A FIRE SCREEN (AC01315, SOLD SEPARATELY). THE
DOOR MAY BE OPEN OR FIRE SCREEN REMOVED ONLY DURING LIGHTING
PROCEDURES OR RELOADING. ALWAYS CLOSE THE DOOR OR PUT BACK
THE FIRE SCREEN AFTER IGNITION. DO NOT LEAVE THE INSERT
UNATTENDED WHEN THE DOOR IS OPENED WITH OR WITHOUT FIRE SCREEN.
•NEVER USE GASOLINE, LANTERN FUEL (NAPHTHA), FUEL OIL, MOTOR OIL,
KEROSENE, CHARCOAL LIGHTER FLUID, OR SIMILAR LIQUIDS OR AEROSOLS
TO START A FIRE IN THIS INSERT. KEEP ALL SUCH LIQUIDS OR AEROSOLS
WELL AWAY FROM THE INSERT WHILE IT IS IN USE.
•DO NOT STORE FUEL WITHIN HEATER MINIMUM INSTALLATION CLEARANCES.
•BURN ONLY SEASONED NATURAL FIREWOOD.

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•DO NOT BURN:
oGARBAGE OF ANY KIND,
oCOAL OR CHARCOAL,
oTREATED, PAINTED OR COATED WOOD,
oPLYWOOD OR PARTICLE BOARD,
oFINE PAPER, COLORED PAPER OR CARDBOARD,
oSALT WATER DRIFTWOOD,
oMANUFACTURED LOGS CONTAINING WAX OR CHEMICAL ADDITIVES,
oRAILROAD TIES OR
oLIQUIDS SUCH AS KEROSCENE OR DIESEL FUEL TO START A FIRE.
•THIS APPLIANCE SHOULD BE MAINTAINED AND OPERATED AT ALL TIMES IN
ACCORDANCE WITH THESE INSTRUCTIONS.
•DO NOT ELEVATE THE FIRE BY MEANS OF GRATES, AND IRONS OR OTHER
MEANS.
•SOME JURISDICTIONS IN THE USA REQUIRE A SUPPLY OF OUTDOOR
COMBUSTION AIR FOR THE INSERT. IN CANADA, AN OUTDOOR AIR SUPPLY IS
NOT REQUIRED, IF A CARBON MONOXIDE (CO) DETECTOR/ALARM IS
LOCATED IN THE ROOM IN WHICH THE INSERT IS INSTALLED. THE CO
DETECTOR WILL PROVIDE WARNING IF FOR ANY REASON THE WOOD INSERT
FAILS TO FUNCTION CORRECTLY. IF YOU ARE REQUIRED TO INSTALL AN
OUTDOOR AIR SUPPLY, WE RECOMMEND THAT YOU ALSO INSTALL A CO
DETECTOR/ALARM TO PROVIDE WARNING IF SMOKE SPILLAGE FROM THE
INSERT OCCURS.

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2 General Information
2.1 XTD 1.9 Insert Specifications
Fuel Type Cordwood
Test Standards (safety) ULC S628, UL 737 and UL 1482
Test Standard (emissions) EPA Method 28 (40 CFR Part 60)
Heating capacity range* 500 to 2100 sq. ft. (47 to 195 m2)
Maximum heat output**
(EPA test fuel) 32 200 BTU/h (9,4 kW/h).
Maximum heat output**
(natural hardwood fuel) 75 000 BTU/h (22 kW/h).
Optimum efficiency 77,2 %
Test Standard (efficiency) CSA B415.1
Approximate Burn Time 6 to 8 hours
Shipping Weight 398 lb (181 kg)
Firebox Volume 2,1 cu.ft. (0,060 m3)
Maximum Log Length 20" east-west***
Flue Outlet Diameter 6" (150 mm) diameter (vertical)
Baffle Material Vermiculite
* Burn time and heating capacity may vary subject to location in home, chimney draft,
chimney diameter, locality, heat loss factors, climate, fuels and other variables.
** The EPA test fuel is dimensional Douglas fir pieces stapled together into cribs with air
spaces between. We also test using the same procedure except using split hardwood
firewood to reflect real-world heat output. This insert is not intended to operate at its peak
heat output continuously.
*** East-west: through the door you see the sides of the logs; north-south: through the door
you see the ends of the logs.

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XTD 1.9 Insert Installation and Operation Manual
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2.2 Zone Heating and How to Make it Work for You
Your new XTD 1.9 wood insert is a space heater, which means it is intended to heat the
area it is installed in, as well as spaces that connect to that area, although to a lower
temperature. This is called zone heating and it is an increasingly popular way to heat
homes or spaces within homes.
Zone heating can be used to supplement another heating system by heating a particular
space within a home, such as a basement family room or an addition that lacks another
heat source.
Houses of moderate size and relatively new construction can be heated with a properly
sized and located wood insert. Whole house zone heating works best when the insert is
located in the part of the house where the family spends most of its time. This is normally
the main living area where the kitchen, dining and living rooms are located. By locating the
insert in this area, you will get the maximum benefit of the heat it produces and will achieve
the highest possible heating efficiency and comfort. The space where you spend most of
your time will be warmest, while bedrooms and basement (if there is one) will stay cooler.
In this way, you will burn less wood than with other forms of heating.
Although the insert may be able to heat the main living areas of your house to an adequate
temperature, we strongly recommend that you also have a conventional oil, gas or electric
heating system to provide backup heating.
Your success with zone heating will depend on several factors, including the correct sizing
and location of the insert, the size, layout and age of your home and your climate zone.
Three-season vacation homes can usually be heated with smaller inserts than houses that
are heated all winter.

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2.3 The Benefits of Low Emissions and High Efficiency
The low smoke emissions produced by the special features inside the XTD 1.9 firebox
mean that your household will release up to 90 percent less smoke into the outside
environment than if you used an older conventional stove. But there is more to the
emission control technologies than protecting the environment.
The smoke released from wood when it is heated contains about half of the energy content
of the fuel. By burning the wood completely, your insert releases all the heat energy from
the wood instead of wasting it as smoke up the chimney. Also, the features inside the
firebox allow you to reduce the air supply to control heat output, while maintaining clean
and efficient flaming combustion, which boosts the efficient delivery of heat to your home.
The emission control and advanced combustion features of your insert can only work
properly if your fuel is in the correct moisture content range of 15 to 20 percent. See
Section 3 of this manual for suggestions on preparing fuelwood and judging its moisture.
2.4 The SBI Commitment to You and the Environment
The SBI team is committed to protecting the environment, so we do everything we can to
use only materials in our products that will have no lasting negative impact on the
environment.
2.4.1 What is Your New Insert Made Of?
The body of your insert, which is most of its weight, is carbon steel. Should it ever become
necessary many years in the future, almost the entire insert can be recycled into new
products, thus eliminating the need to mine new materials.
The paint coating on your insert is very thin. Its VOC content (Volatile Organic
Compounds) is very low. VOCs can be responsible for smog, so all the paint used during
the manufacturing process meets the latest air quality requirements regarding VOC
reduction or elimination.
The air tubes are stainless steel, which can also be recycled.
Vermiculite is used for the baffle. Vermiculite is a mineral. Large commercial mines exist in
China, Russia, South Africa, and Brazil. Potassium silicate is used as binder to form a
rigid board. Vermiculite can withstand temperatures above 2,000 °F. It is not considered
hazardous waste. Disposal at a landfill is recommended.
Lightweight firebrick is made of pumice and cement. Pumice is volcanic rock, a naturally
green product found in the Northwest United States. Disposal at a landfill is recommended.

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The door and glass gaskets are fibreglass which is spun from melted sand. Black gaskets
have been dipped into a solvent-free solution. Disposal at a landfill is recommended.
The door glass is a 5 mm thick ceramic material that contains no toxic chemicals. It is
made of natural raw materials such as sand and quartz that are combined in such a way to
form a high temperature glass. Ceramic glass cannot be recycled in the same way as
normal glass, so it should not be disposed of with your regular household products.
Disposal at a landfill is recommended.

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3 Fuel
3.1 Materials That Should Not be Burned
•GARBAGE OF ANY KIND,
•COAL OR CHARCOAL,
•TREATED, PAINTED OR COATED WOOD,
•PLYWOOD OR PARTICLE BOARD,
•FINE PAPER, COLORED PAPER OR CARDBOARD,
•SALT WATER DRIFTWOOD
•MANUFACTURED LOGS CONTAINING WAX OR CHEMICAL ADDITIVES
•RAILROAD TIES
•LIQUIDS SUCH AS KEROSCENE OR DIESEL FUEL TO START A FIRE
3.2 How to Prepare or Buy Good Firewood
3.2.1 What is Good Firewood?
Good firewood has been cut to the correct length for the insert, split to a range of sizes and
stacked in the open until its moisture content is reduced to 15 to 20 per cent.
3.2.2 Tree Species
The tree species the firewood is produced from is less important than its moisture content.
The main difference in firewood from various tree species is the density of the wood.
Hardwoods are denser than softwoods. People who live in the coldest regions of North
America usually have only spruce, birch and poplar, other low-density species to burn and
yet they can heat their homes successfully.
Homeowners with access to both hardwood and softwood fuel sometimes use both types
for different purposes. For example, softer woods make good fuel for relatively mild
weather in spring and fall because they light quickly and produce less heat Softwoods are
not as dense as hardwoods so a given volume of wood contains less energy. Using
softwoods avoids overheating the house, which can be a common problem with wood
heating in moderate weather. Harder woods are best for colder winter weather when more
heat and longer burn cycles are desirable.
Note that hardwood trees like oak, maple, ash and beech are slower growing and longer
lived than softer woods like poplar and birch. That makes hardwood trees more valuable.
The advice that only hardwoods are good to burn is outdated. Old, leaky cast iron stoves

XTD 1.9 Insert Installation and Operation Manual
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wouldn’t hold a fire overnight unless they were fed large pieces of hardwood. That is no
longer true. You can successfully heat your home by using the less desirable tree species
and give the forest a break at the same time.
3.2.3 Log Length
Logs should be cut at least 1” (25 mm) shorter than the firebox so they fit in easily. Pieces
that are even slightly too long make loading the insert very difficult. The most common
standard length of firewood is 16” (400 mm).
The pieces should be a consistent length, with a maximum of 1” (25 mm) variation from
piece to piece.
3.2.4 Piece Size
Firewood dries more quickly when it is split. Large unsplit rounds can take years to dry
enough to burn. Even when dried, unsplit logs are difficult to ignite because they don’t
have the sharp edges where the flames first catch. Logs as small as 3” (75 mm) should be
split to encourage drying.

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Wood should be split to a range of sizes, from about 3” to 6” (75 mm to 150 mm) in cross
section. Having a range of sizes makes starting and rekindling fires much easier. Often,
the firewood purchased from commercial suppliers is not split finely enough for convenient
stoking. It is sometimes advisable to resplit the wood before stacking to dry.
3.2.5 How to Dry Firewood
Firewood that is not dry enough to burn is the cause of most complaints about wood
inserts. Continually burning green or unseasoned wood produces more creosote and
involves lack of heat and dirty glass door. See Section 5: Maintaining your wood
heating system for concerns about creosote.
Here are some things to consider in estimating drying time:
•firewood takes a long time to dry
•firewood bought from a dealer is rarely dry enough to burn, so it is advisable to buy the
wood in spring and dry it yourself
•drying happens faster in dry weather than in damp, maritime climates
•drying happens faster in warm summer weather than in winter weather
•small pieces dry more quickly than large pieces
•split pieces dry more quickly than unsplit rounds
•softwoods take less time to dry than hardwoods
•softwoods like pine, spruce, and poplar/aspen can be dry enough to burn after being
stacked in the open for only the summer months
•hardwoods like oak, maple and ash can take one, or even two years to dry fully,
especially if the pieces are big
•firewood dries more quickly when stacked in the open where it is exposed to sun and
wind; it takes much longer to dry when stacked in a wood shed
•firewood that is ready to burn has a moisture content between15 and 20% by weight
and will allow your insert to produce its highest possible efficiency

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3.2.6 Judging Firewood Moisture Content
You can find out if some firewood is dry enough to burn by using these guidelines:
•cracks form at the ends of logs as they dry
•as it dries in the sun, the wood turns from white or cream colored to grey or yellow,
•bang two pieces of wood together; seasoned wood sounds hollow and wet wood
sounds dull,
•dry wood is much lighter in weight than wet wood,
•split a piece, and if the fresh face feels warm and dry it is dry enough to burn; if it feels
damp, it is too wet,
•burn a piece; wet wood hisses and sizzles in the fire and dry wood does not.
You could buy a wood moisture meter to test your
firewood.
3.3 Manufactured Logs
Do not burn manufactured logs made of wax impregnated sawdust or logs with any
chemical additives. Manufactured logs made of 100% compressed sawdust can be
burned, but use caution in the number of these logs burned at one time. Start with one
manufactured log and see how the insert reacts. Never use more than two manufactured
logs.

XTD 1.9 Insert Installation and Operation Manual
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4 Operating Your Insert
4.1 The use of a fire screen.
This insert has been tested for use with an open door in conjunction with a fire screen
(AC01315, sold separately). Make sure the fire screen is properly secured on the insert to
avoid any risk of sparks damaging your flooring. When the fire screen is in use, do not
leave the insert unattended so that you can respond promptly in the event of smoke
spillage into the room. Potential causes of smoke spillage are described in Section 9 The
Venting System of this manual. See Appendix 5: Installing the Fire Screen (AC01315)
for installation instructions.
OPERATING WITH THE FIRE SCREEN INCREASES POSSIBILITIES OF
GENERATING CARBON MONOXIDE. CARBON MONOXIDE IS AN ODOURLESS GAS
THAT IS HIGHLY TOXIC AND WHICH CAN CAUSE DEATH AT HIGH
CONCENTRATION IN AIR.
4.2 Your First Fires
Two things will happen as you burn your first few fires; the paint cures and the internal
components of the insert are conditioned.
As the paint cures, some of the chemicals vaporize. The vapors are not poisonous, but
they do smell bad. Fresh paint fumes can also cause false alarms in smoke detectors. So,
when you first light your insert, be prepared by opening doors and/or windows to ventilate
the house. As you burn hotter and hotter fires, more of the painted surfaces reach the
curing temperature of the paint. The smell of curing paint does not disappear until you
have burned one or two very hot fires.
Burn one or two small fires to begin the curing and conditioning process. Then build bigger
and hotter fires until there is no longer any paint smell from the insert. Once the paint smell
disappears, your insert is ready for serious heating.
4.3 Lighting Fires
Each person who heats with wood develops their own favorite way to light fires. Whatever
method you choose, your goal should be to get a hot fire burning quickly. A fire that starts
fast produces less smoke and deposits less creosote in the chimney. Here are three
popular and effective ways to start wood fires.

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4.3.1 Conventional Fire Starting
The conventional way to build a wood
fire is to bunch up 5 to 10 sheets of
plain newspaper and place them in the
firebox. Next, place 10 or so pieces of
fine kindling on the newspaper. This
kindling should be very thin; less than
1” (25 mm). Next, place some larger
kindling pieces on the fine kindling.
Open the air control fully and light the
newspaper. If you have a tall, straight
venting system you should be able to
close the door immediately and the fire
will ignite. Once the fire has ignited,
close the door and leave the air control
fully open.
A conventional kindling fire with paper
under finely split wood.
DO NOT LEAVE THE INSERT UNATTENDED WHEN THE DOOR IS SLIGHTLY
OPENED. ALWAYS CLOSE AND LATCH THE DOOR AFTER THE FIRE IGNITES.
After the kindling fire has mostly burned, you can add standard firewood pieces until you
have a fire of the right size for the conditions.
4.3.2 The Top Down Fire
The top down fire starting method solves two problems with the conventional method: first,
it does not collapse and smother itself as it burns; and second, it is not necessary to build
up the fire gradually because the firebox is loaded before the fire is lit. A top down fire can
provide up to two hours of heating or more. The top down method only works properly if
the wood is well-seasoned.
Start by placing three or four full-sized split pieces of dry firewood in the firebox. Next,
place 4 or 5 more finely split pieces of firewood (2” to 3” [50 mm to 75 mm] in dia.) on the
base logs at right angles (log cabin style). Now place about 10 pieces of finely split kindling
on the second layer at right angles.
The fire is topped with about 5 sheets of newspaper. You can just bunch them up and stuff
them in between the kindling and the underside of the baffle. Or you can make newspaper
knots by rolling up single sheets corner to corner and tying a knot in them. The advantage
of knots is that they don’t roll off the fire as they burn. Light the newspaper and watch as
the fire burns from top to bottom.

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4.3.3 Two Parallel Logs
Place two spit logs in the firebox. Place a few sheets of twisted newspaper between the
logs. Now place some fine kindling across the two logs and some larger kindling across
those, log cabin style. Light the newspaper.
4.3.4 Using Fire Starters
Many people like to use commercial fire starters instead of newspaper. Some of these
starters are made of sawdust and wax and others are specialized flammable solid
chemicals. Follow the package directions for use.
Gel starter may be used but only if there are no hot embers present. Use only in a cold
firebox to start a fire.
DO NOT USE FLAMMABLE LIQUIDS SUCH AS GASOLINE, NAPHTHA, FUEL OIL,
MOTOR OIL, OR AEROSOLS TO START OR REKINDLE THE FIRE.
4.4 Maintaining Wood Fires
4.4.1 General Advice
Wood heating with a space heater is very different than other forms of heating. There will
be variations in the temperature in different parts of the house and there will be variations
in temperature throughout the day and night. This is normal, and for experienced wood
burners these are advantages of zone heating with wood.
Do not expect steady heat output from your insert. It is normal for its surface temperature
to rise after a new load of wood is ignited and for its temperature to gradually decline as
the fire progresses. This rising and falling of temperature can be matched to your
household routines. For example, the area temperature can be cooler when you are active,
such as when doing housework or cooking, and it can be warmer when you are inactive,
such as when reading or watching television.
Wood burns best in cycles. A cycle starts when a new load of wood is ignited by hot coals
and ends when that load has been consumed down to a bed of charcoal about the same
size as it was when the wood was loaded. Do not attempt to produce a steady heat output
by placing a single log on the fire at regular intervals. Always place at least three, and
preferably more, pieces on the fire at a time so that the heat radiated from one piece helps
to ignite the pieces next to it. Each load of wood should provide several hours of heating.
The size of each load can be matched to the amount of heat needed.
When you burn in cycles, you rarely need to open the insert’s loading door while the wood
is flaming. This is an advantage because there is more chance that smoke will leak from
the insert when the door is opened as a full fire is burning.

XTD 1.9 Insert Installation and Operation Manual
20
IF YOU MUST OPEN THE DOOR WHILE THE FUEL IS FLAMING, OPEN THE AIR
CONTROL FULLY FOR A FEW MINUTES, THEN UNLATCH AND OPEN THE DOOR
SLOWLY.
4.4.2 Ash Removal
Ash should be removed from the firebox every two or three days of full time heating. Do
not let the ash build up in the firebox because it will interfere with proper fire management.
The best time to remove ash is after an overnight fire when the insert is relatively cool, but
there is still some chimney draft to draw the ash dust into the insert and prevent it from
coming into the room.
After ashes have been removed from the insert and placed in a tightly covered metal
container, they should be taken outside immediately. The closed container of ashes should
be placed on a non-combustible floor or on the ground well away from all combustible
materials pending final disposal. Ashes normally contain some live charcoal that can stay
hot for several days. If the ashes are disposed of by burial in soil or otherwise locally
dispersed, they should be retained in the closed container until all cinders have thoroughly
cooled. Other waste should not be placed in this container.
NEVER STORE ASHES INDOORS OR IN A NON-METALIC CONTAINER OR ON A
WOODEN DECK.
4.4.3 Raking Charcoal
Rekindle the fire when you notice that the room temperature has fallen. You will find most
of the remaining charcoal at the back of the firebox, furthest from the door. Rake these
coals towards the door before loading. There are two reasons for this raking of the coals.
First, it concentrates them near where most of the combustion air enters the firebox and
where they can ignite the new load quickly, and second, the charcoal will not be smothered
by the new load of wood. If you were to simply spread the charcoal out, the new load will
smoulder for a long time before igniting.
Remove ash first, and then rake charcoal towards the front of the firebox before loading so
that it will ignite the new load.