Flavel Jazz User manual

Jazz
&
Jazz “Impact”
DECORATIVE OG EFFECT ROOM HEATER
Installation and Maintenance Instructions
Hand these instructions to the user
Model No. FJZ **RN is for use on Natural Gas (G20) at a supply pressure of
20 mbar in G.B. / I.E.
** Denotes trim & colour variant

CONTENTS
PAGE
Section 1 Information and Requirements
1.0 Appliance information 3
1.1 Conditions of installation 4
1.2 Flue & Chimney Suitability 4
1.3 Shelf position 5
1.4 Hearths 5
1.5 Installation to plastered wall surfaces 5
Section 2 Installation of Fire
2.1 Unpacking the combustion chamber 6
2.2 Preparing the combustion chamber opening (In studded wall) 7
2.3 Preparing the combustion chamber opening (In chimney breast) 8-9
2.4 Removal and re-fitting of the Jazz Impact Fascia 10
2.5 Removal and re-fitting of the Jazz Standard Fascia 11
2.6 Installation of the gas supply 12
2.7 Removal & re-fitting of the glass frame 13
2.8 Connection of the flue liner and fitting of the draught diverter 14-15
2.9 Fitting of the flue terminal and fitting of the draught diverter 16
Section 3 Assembling Fuel Bed and Commissioning
3.1 Fitting the fuel bed logset 17-20
3.2 Making the gas connection & checking for gas tightness 20
3.3 ighting the appliance 21-23
3.4 Checking for clearance of combustion products 24
Section 4 Maintenance
4.1 Removal of the burner assembly 25
4.2 Removal of the control valve 25-26
4.3 Removal of the ultrasonic reciever 26
4.4 Removal of the pilot assembly 26
4.5 Removal / Replacement of batteries in the Ultrasonic Receiver 27
4.6 Removal / Replacement of the handset battery 27
Part Shortlist 27
Model number FJZ **RN manufactured by:-
BFM Europe td. Trentham akes, Stoke-on-Trent, Staffordshire, ST4 4TJ
Appliance Efficiency Declaration
The efficiency of this appliance has been measured as specified in
BS EN 7977-1 : 2002 and the result is 53%.
The gross calorific value of the fuel has been used for this efficiency calculation.
The test data from which it has been calculated has been certified by Advantica.
The efficiency value may be used in the UK Government’s Standard Assessment
Procedure (SAP) for energy rating of dwellings.
2

SECTION 1
INFORMATION AND REQUIREMENTS
1.0 APP IANCE INFORMATION
Main injector : (1 off) Cat 82 – size 380 (NG)
Pilot Type : Copreci ODS 21100 / 141
Max. Gross Heat Input : 5.5 kW
Min. Gross Heat Input : 3.0 kW
Gas Rate : 0.506 m3/hr (High)
0.276 m3/hr ( ow)
Cold Pressure : G20 20.0+/-1.0 mbar (8.0 +/- 0.4 in w.g.)
Ignition : Integral to gas valve
Electrode Spark Gap : 4.0mm
Packed Weight Combustion Chamber : 34Kg
Fig. 1
Top View of Combustion Side View of Combustion
Chamber Chamber
3
855 mm Jazz Impact
765mm Jazz Standard
630 mm
295 mm
Flue
Spigot
90mm to Front Edge of 5” Liner Connection (fitting
with flue liner) or 115mm to Flat Face of Flue
Termination (fitting wthout liner)
460mm
480mm
295mm
375mm
170mm
Mounting
Frame
165
mm
775mm Jazz Impact
810mm Jazz Standard

INSTA ATION REQUIREMENTS
1.1 CONDITIONS OF INSTA ATION
It is the law that all gas appliances are installed only by a GAS SAFE Registered
Installer, in accordance with these installation instructions and the Gas Safety
(Installation and Use) Regulations 1998 as amended. Failure to install appliances
correctly could lead to prosecution. It is in your own interest and that of safety to
comply with the law. The installation must also be in accordance with all relevant
parts of the ocal and National Building Regulations where appropriate, the
Building Regulations (Scotland Consolidation) issued by the Scottish Development
Department, and all applicable requirements of the following British Standard Code
of Practice.
1. BS 5871 Part 2 Installation of Inset ive Fuel Effect Gas Fires
2. BS 6891 Installation of Gas Pipework
3. BS 5440 Parts 1 & 2 Installation of Flues and Ventilation
4. BS 1251 Open fire place components
5. BS 715 / BS EN 1856-2 Metal flue pipes for gas appliances
6. IS 813 : Domestic Gas Installation (Republic of Ireland)
No purpose made additional ventilation is normally required for this
appliance, when installed in G.B. When Installing in I.E. please consult
document I.S. 813 : Domestic Gas Installation, which is issued by the
National Standards Authority of Ireland. If installing in Northern Ireland,
please consult local building regulations. Any purpose made ventilation
must be checked periodically to ensure that it is free from obstruction.
1.2 F UE AND CHIMNEY SUITABI ITY
This appliance is designed for use with conventional brick built or lined chimneys
and fabricated flues and metal flue boxes conforming to BS 715 / BS EN 1856-2.
All flues must conform to the following minimum dimensions.
Minimum diameter of circular flues 125 mm
Minimum effective height of all flue types 4 metres
ENSURE THAT IF INSTALLING THIS PRODUCT INTO A BRICK BUILT CHIMNEY, THE CHIMNEY HAS
BEEN FULLY SWEPT PRIOR TO PROCEEDING WITH THE INSTALLATION. IT IS RECOMMENDED
IN PROPERTIES WITH LARGE CHIMNEY CROSS-SECTIONAL AREA’S THAT A 125MM
DIAMETER FLUE LINER IS FITTED. IF THE CHIMNEY HEIGHT EXCEEDS 10 METRES ON AN
EXTERNAL WALL OR 12 METRES ON AN INTERNAL WALL, THE CHIMNEY MUST BE FULLY
LINED. AS WITH ALL HOLE IN THE WALL TYPE ROOM HEATERS, PLEASE ENSURE THAT YOU
ARE MEASURING THE EFFECTIVE FLUE HEIGHT FROM THE BASE OF THE OPENING, NOT THE
BASE OF THE CHIMNEY.
Safe clearance of products must always be checked by carrying out a smoke match test as described on
page 24.
4

1.3 SHE F POSITION
The fire may be fitted below a combustible shelf providing there is a minimum
distance of 300mm above the top of the fire and the shelf does not project more
than 150mm. If the shelf overhangs more than 150mm the distance between the
fire and the shelf must be increased by 15mm for every 25mm of additional
overhang over 150mm.
1.4 HEARTHS
This appliance does not require the fitting of a hearth that projects in front of it
when installed into a recess in either an existing chimney breast or a studded wall.
The appliance must however stand on a non-combustible base that is a minimum
thickness of 12mm
1.5 INSTA ATION TO P ASTERED WA SURFACES
If installing to a plastered wall, all material must be removed from the 50mm area
surrounding the combustion chamber opening, and replaced with non-combustible
material, to prevent plaster cracking. See Fig. 2 below.
Fig. 2
5
Combustion Ch mber
Opening in Studded W ll or
Existing Chimney Bre st
630mm
460mm
Minimum 50mm of
material to be removed
all round perimeter of
combustion chamber
and replaced with
marble, granite or other
non-combustible
material

SECTION 2
INSTA ATION OF FIRE
2.1 UNPACKING THE COMBUSTION CHAMBER
Carefully lift the combustion chamber out of the carton. Remove the loose item
packaging carefully from the pack. Check the contents as listed :-
DO NOT UNDER ANY CIRCUMSTANCES USE THIS APP IANCE IF THE
G ASS PANE IS BROKEN OR NOT SECURE Y FIXED TO THE FIREBOX.
Packing Check ist
1 off Combustion Chamber & Glass Frame Assembly
1 off Fascia (packed in front section of combustion chamber pack)
1 off Boxed ceramic fuel-bed set (packed inside combustion chamber)
1 off 125mm flue spigot adaptor (packed inside combustion chamber)
1 off Flue terminal assembly (packed inside combustion chamber)
1 off Draught diverter assembly (packed inside combustion chamber)
1 off Installation Instruction Manual
1 off User Instruction Manual
1 off Handset & 1 off 9V Battery
1 off oose Items pack – containing :-
4 off No. 12 x 40mm Screws
4 off Rawlplugs
IMPORTANT NOTE BEFORE PROCEEDING WITH THE INSTA ATION
This product requires a minimum effective flue height of 4.0 metres of minimum
circular cross-sectional area 125mm. If installing the product into a 225mm x
225mm brick chimney, THE CHIMNEY SOUNDNESS MUST BE CHECKED BY
TESTING prior to a decision being made on whether the chimney requires lining.
If the flue height is greater than 10 metres on an external wall or 12 metres on an
internal wall then a flue liner must be fitted even if the chimney integrity is ok.
Please check the chimney height and integrity prior to proceeding with the
installation, to establish if a chimney liner is required. Any flue pipe should
conform to BS 715 / BS EN 1856-2 (Metal flue pipes for gas appliances).
When you have decided upon if the product requires the fitting of a flue
liner, proceed with the creation of the correct sized builders opening or
studwork installation of the product as per sections 2.2 or 2.3
The ventilated spacer frame integral to the fascia design must be fitted to all
installations.
6

2.2 PREPARATION OF THE COMBUSTION CHAMBER OPENING
(INTO STUDDED WA ) USING A 125MM F UE INER.
All combustible parts of the studwork must be set at the distances as shown below
in Fig. 3 & 4. Please ensure the installation complies with document IGE / UP7,
Gas Installations in Timber Framed Buildings.
7
Minimum 75mm at sides
Minimum 75mm at rear
Combustion Chamber
Dimension “A”
Minimum Width
630mm
Maximum Width
640mm
Dim “A”
Dim “B”
Dimension “B”
Minimum Height
460mm
Maximum Height
470mm
Dim “C”
Dimension “C”
Minimum Depth
350mm
Fig. 3
Fig. 4
A minimum clearance of
100mm is required above
the top of the draught
diverter to combustible
surfaces
Minimum 125mm flue liner required
125mm diameter minimum
flue liner required
20mm Spacer Frame
MINIMUM HEIGHT FROM
FLOOR LEVEL TO
BOTTOM OF OPENING IS
150MM

2.3 PREPARATION OF THE COMBUSTION CHAMBER OPENING
(INTO EXISTING CHIMNEY BREAST)
An opening should be constructed to the following dimensions in the existing
chimney breast. See fig. 5 below
Fig. 5
NOTE : Please ensure that access holes are cut into either the sides or area
above the lintel to allow access to the flue pipe connection if using a flue liner.
Such access holes are also advantageous in installations where a flue liner is not
required as they provide access for servicing purposes.
If installing without a flue liner, please ensure that sufficient area is available in the
opening to collect a minimum volume of 12 litres (0.012m3) of flue debris.
Refer to Fig. 1 on page three for dimensions of the flue outlet.
CHECK ANY OAD BEARING STRUCTURA ITEMS ARE NOT
AFFECTED BY THE INSTA ATION OF THE PRODUCT. SEE FIG 6
OVERPAGE.
8
Minimum Width 630mm
Maximum Width 640mm
Minimum Height 460mm
Maximum Height 470mm
Minimum Depth 350mm
Lintle must
project 150mm
either side of the
opening if
cutting into an
existing chimney
breast
MINIMUM HEIGHT FROM
FLOOR LEVEL TO
BOTTOM OF OPENING IS
150MM

Fig. 6
If fitting without a flue liner, ensure a minimum clearance of 50mm is available
around the outlet faces of the flue termination to any surface within the chimney
structure.
The opening needs to be sufficient to accomodate the combustion chamber. To
support the wall above the opening, a suitable lintel must be inserted across the
top of the opening. The lintel could be either pre-cast concrete or steel - Catnic
CG50 or CU50 could be used, depending upon the inner wall thickness. Before
proceeding with the installation of the fire, an assessment of the area immediately
above the fire is required, see Fig. 6 above. If there is no existing openings within
either triangle, proceed with forming the opening. However, if opening or beams
occur within either triangle, then you should seek specialist advice from a
structural engineer or consider relocating the proposed position of the firebox.
9
400mm interactive area
600mm load triangle
The Interactive Zone -
Openings, beams or joists within
this area need to be assessed.
Load triangle - No beam or
opening permissible within this
area
Lintel
e.g. 750mm x 75mm
roposed Opening in
Chimney Breast

2.4 REMOVA AND RE-FITTING OF THE JAZZ “IMPACT” FASCIA TO
THE PRODUCT.
a) The Jazz “Impact” Fascia is fitted to the product via hooking the fascia
onto the mounting flange slots at the top and securing via magnets at
the bottom. See Fig. 7 below.
Fig. 7
b) The Jazz “Impact” fascia mounting slots in the combustion chamber,
see Fig. 8 below.
Fig. 8
10
Hook slots on
trim into slots as
shown below in
Fig. 8
Slots in lid of combustion chamber for
mounting of the trim assembly

2.5 REMOVA AND RE-FITTING OF THE JAZZ STANDARD FASCIA TO
THE PRODUCT.
a) The Jazz standard fascia is fitted to the product via hooking the fascia
onto the mounting flange slots at the top. See Fig. 9 below.
Fig. 9
b) The Jazz fascia mounting slots in the combustion chamber, see Fig. 10
below.
Fig. 10
11
Hook slots on
trim into slots as
shown below in
Fig. 10
Slots in lid of combustion chamber for
mounting of the trim assembly

2.6 INSTA ATION OF THE GAS SUPP Y (INTO STUDDED WA OR
EXISTING CHIMNEY BREAST)
Before installing the combustion chamber, decide from which side or if a rear
connection to the gas supply is required. Plan the pipe run to enter the below the
firebox from the left, right or rear and connect to the inlet elbow. See Fig. 11, 12 &
13 below.
Note : Before breaking into the gas supply a gas tightness test should be
carried out to establish that the existing pipework is
sound.
12
Combustion Chamber
Gas Supply entering from L/H/S
Combustion Chamber
Gas Supply entering from Rear of Combustion Chamber
Outer
Cavity Wall or
rear face of
studwork
Ensure if bringing gas
supply through side or rear
of a chimney breast that the
pipe is sleeved and sealed
with a suitable flexible, non
setting compound
Fig. 11
Fig. 12
Combustion Chamber
Fig. 13
Gas Supply entering from R/H/S

2.7 REMOVING / RE-FITTING THE G ASS FRAME ASSEMB Y
a) The glass frame is held in position by hooking the top flange over the
combustion chamber opening at the top as shown in Fig. 14 below.
Fig. 14
b) The assembly is then secured to the bottom of the combustion chamber
by the two hinge clamp brackets as shown below in Fig. 15. These
are clamped together to form the seal between the glass frame
assembly and the combustion chamber.
Fig. 15
NOTE :
Always
ensure that a consistent seal between the combustion
chamber and the glass frame is achieved.
Glass Frame Assembly
locates over lip on top of
combustion chamber lid, and
drops onto flange as shown.
To remove, unclip base clips
as shown in Fig. 15 and lift
clear.
denotes correct
final position of
glass frame.
Combustion
Chamber
13

2.8 CONNECTION OF THE F EXIB E F UE INER (IF FITTED)
a) If fitting with a 5” / 125mm flue liner, ensure the liner has been
connected and securely fixed at the top of the chimney in accordance
with the manufacturers instructions. Feed or align the flexible flue liner
through the hole in the top of the combustion chamber The flexible liner
should be then fitted to the 5” / 125mm spigot adaptor as shown below
in Fig. 16
Fig. 16
b) Re-fit the 5” / 125mm flue spigot adaptor into the top of the combustion
chamber, and secure with the four M4 screws as shown below in Fig.
17.
Fig. 17
14
Fit flexible flue liner to
the 5” / 125mm spigot
adaptor via 3 off
retaining clips as
shown
Refit 4 off M4
Screws

c) Re-fit the draught diverter and secure with the five off M4 screws as
shown below in Fig. 18
Fig. 18
If fitting without a flue liner, please proceed to section 2.9 overpage
IMPORTANT NOTE :
ENSURE THAT THE DRAUGHT DIVERTER HAS THE 3 OFF SCREWS
FITTED AT THE FRONT EDGE NEAREST THE G ASS PANE . THIS WI
ENSURE THAT THE DRAUGHT DIVERTER IS FITTED IN THE CORRECT
ORIENTATION IN THE COMBUSTION CHAMBER.
IT IS VERY IMPORTANT TO THE SAFETY AND PERFORMANCE
OF THE PRODUCT THAT THE DRAUGHT DIVERTER IS RE-FITTED.
DO NOT CONTINUE WITH THE COMMISSIONING OF THE PRODUCT
UNTI THIS COMPONENT IS IN THE CORRECT POSITION.
IF A F UE INER HAS BEEN USED THROUGHOUT THE ENTIRE ENGTH
OF THE CHIMNEY, THE ABE ATTACHED TO THE GAS IN ET E BOW
REGARDING INSTA ATION OF PRODUCTS WITHOUT A F UE INER
CAN NOW BE REMOVED AND DISCARDED.
WHEN FITTED CORRECT Y THE DRAUGHT DIVERTER SHOU D BE
F USH WITH THE UNDERSIDE OF THE COMBUSTION CHAMBER.
15
Refit
5 off M4
Screws

2.9 CONNECTION OF THE F UE TERMINA AND RE-FITTING THE
DRAUGHT DIVERTER.
a) If fitting without a flue liner, into a chimney that is has had it’s
soundness assured by testing, and is less than 10 metres in
height on an external wall or 12 metres on an internal wall, then the
appliance should be re-fitted with the flue terminal as supplied. The
terminal is secured with 4 off M4 screws. See Fig. 19 below.
b) Re-fit the draught diverter and secure with the five M4 screws as
shown below in Fig. 20 ensuring the edge with 3 screw location points
is at the front of the product.
Fig. 19 Fig. 20
16
IMPORTANT NOTE :
ENSURE THAT THE DRAUGHT DIVERTER HAS THE 3 OFF SCREWS
FITTED AT THE FRONT EDGE NEAREST THE G ASS PANE . THIS WI
ENSURE THAT THE DRAUGHT DIVERTER IS FITTED IN THE CORRECT
ORIENTATION IN THE COMBUSTION CHAMBER.
IT IS VERY IMPORTANT TO THE SAFETY AND PERFORMANCE
OF THE PRODUCT THAT THE DRAUGHT DIVERTER IS RE-FITTED.
DO NOT CONTINUE WITH THE COMMISSIONING OF THE PRODUCT
UNTI THIS COMPONENT IS IN THE CORRECT POSITION.
ENSURE THE ABE THAT SPECIFIES THE PRODUCT HAS BEEN
INSTA ED WITHOUT A F UE INER IS NOW CORRECT Y FI ED IN
WITH THE INSTA ERS DETAI S. THE ABE IS FITTED TO THE GAS
IN ET E BOW AND MUST BE EFT IN POSITION FO OWING
COMMISIONING OF THE PRODUCT.
Refit 5 off M4
Screws
Refit 4 off M4
Screws

SECTION 3
INSTA ATION OF FIRE
3.1 FITTING THE FUE -BED OGSET
a) The gravel material should then be first layed around the base of the
combustion chamber as shown below in Fig. 21, leaving the rear
section as shown to allow the fitting of og “A”
Fig. 21
b) Place the largest og “A” centrally onto the fuel-bed support behind the
burner flame strip. Ensure that the fuel-bed og “A” is located centrally
in the firebox, and that the front edge is parallel with the rear face of the
burner flame strip as shown below in Fig. 22.
Fig. 22
Fuel-bed
Log “A” to be
fitted behind
burner flame
strip
17
A

c) Fit og “B” into position on right hand side of the fuel-bed base log
“A”as shown below in Fig. 23, using the groove in og “A” as a guide for
placement, and locate the in slot the fork of the log into the upturn in the
base plate.
Fig. 23
d) Fit og “C” into position on left hand side of the fuel-bed base log “A”as
shown below in Fig. 24, using the groove in og “A” as a guide for
placement, and locate the slot in the log into the upturn in the
base plate.
Fig. 24
18
B
C
Slot in log to locate
in the base plate
upturn
Slot in log to locate
in the base plate
upturn

d) Fit og “D” into position on left hand side of the fuel-bed base log “A”as
shown below in Fig. 25, using the groove in og “A” as a guide for
placement, and locate the slot in the log into the upturn in the
base plate.
Fig. 25
e) Fit og “E” into position at centre of the fuel-bed base log “A”as
shown below in Fig. 26, using the groove in the centre of og “A” as a
guide for placement.
Fig. 26
IMPORTANT NOTE
HAVING FITTED THE GRAVE MATERIA IN THE BASE OF THE
COMBUSTION CHAMBER, ENSURE THAT NONE OF IT IS ON THE BURNER
F AME STRIP OR IN THE PI OT ASSEMB Y. IF MATERIA IS OBSERVED
VISUA Y ON THESE COMPONENTS, REMOVE THE FUE -BED OGSET,
REMOVE THE GRAVE MATERIA FROM THE BURNER AND OR PI OT AND
RE-FIT THE OGS AS DETAI ED IN SECTION 3.1 ABOVE.
19
D
E
Slot in log to locate
in the base plate
upturn
Slot in log to locate
in the base plate
upturn

Warning : Use only the logs supplied with the fire. When replacing the
logs remove the old logs and discard them. Fit a complete set of logs of the
correct type. Do not fit additional logs or any logs other than a genuine
replacement set.
This appliance uses fuel effect pieces containing Refractory Ceramic Fibres (R.C.F.), which are
man-made vitreous silicate fibres. Excessive exposure to these materials may cause temporary
irritation to eyes, skin and respiratory tract. Consequently, it makes sense to take care when
handling these articles to ensure that the release of dust is kept to a minimum. To ensure that the
release of fibres from these R.C.F. articles is kept to a minimum, during installation & servicing we
recommend that you use a HEPA filtered vacuum to remove any dust and soot accumulated in and
around the fire, before and after working on the fire. When replacing these articles we recommend
that the replaced items are not broken up, but are sealed within a heavy duty polythene bag,
clearly labelled as “RCF waste”. This is not classified as “hazardous waste” and may be disposed
of at a tipping site licensed for the disposal of industrial waste. Protective clothing is not required
when handling these arrticles, but we do recommend you follow the normal hygiene rules of not
smoking, eating or drinking in the work area, and always wash your hands before eating or
drinking.
This appliance does not contain any component manufactured from
asbestos or asbestos related products.
Refit the glass frame as detailed in section 2.7 (page 13), then light the appliance as detailed in section
3.3
3.2 MAKING THE GAS CONNECTION & CHECKING FOR GAS
TIGHTNESS
a) Before making the final gas connection, thoroughly purge the gas
supply pipework to remove all foreign matter, otherwise serious
damage may be caused to the gas control valve on the fire.
Failure to purge the gas supply will invalidate the guarantee.
b) The gas connection should be made to the appliance inlet elbow to
using 8mm rigid tubing.
c) Remove the pressure test point screw from the inlet elbow and fit a
manometer.
d) Turn on the main gas supply and carry out a gas tightness test.
20