Fleetwood EXPEDITION User manual

Driven to Explore
EXPEDITI@N°
2005 owner's manual

~FLEETWoc.)D.
Driven to Explore
EXPEDITI~N·
©2004 by Fleetwood Enterprises, Inc. All rights reserved. No part of this publication may be reproduced or
transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or by any
information storage or retrieval system without written permission from Fleetwood Enterprises, Inc.
IMPORTANT -PLEASE READ: Product information, photography and illustrations included in this manual were as
accurate as possible at the time of publication. Materials, design, and specifications are subject to change without
notice. Fleetwood has designed its recreational vehicles for a variety of customer uses. Each vehicle features optimal
seating, sleeping, storage, and fluid capacities. The user is responsible for selecting the proper combination of loads
(i.e. occupants, equipment, fluids, cargo, etc.) to ensure that the vehicle's weight capacities are not exceeded.
Manufacturing subsidiaries of Fleetwood Enterprises, Inc. build the following motor homes, travel trailers and truck campers:
Pace
Anow • Southwind • Storm· Bounder· Bounder Diesel· Discovery· Excursion· Providence· Flair· Fiesta· TelTa • Tioga
Jamboree· American
Eagle· American Heritage· Ametican Tradition· Expedition. Revolution. Pioneer. Prowler· TelTY •
Wilderness· Mallard· Park Trailer· Pride· Triumph· Elkhorn· Gearbox

INTRODUCTION ..........•.•..• '" •.• 01·1
Inspect and Maintain ................... 01-2
Planning and Preparation ................ 01-2
Owner's Information Package ............ 01-2
Chassis and Vehicle Identification ......... 01-2
Suspension Alignment and Tire Balance .... 01-3
After-Market Steering Aid Devices ........ 01-3
Warnings, Terms and Concepts for
Safe Operation of Your Motor Home .... 01-4
Event Data Recording Device
(If Equipped)
....................... 01-S
WARRANTY ..•.....•....•....•.....•. 02-1
Coverage Provided .................... 02-1
Owner's Obligations ................... 02-1
Dealer's Obligations ................... 02-1
When the Dealer Does Not
Resolve the Problem
................. 02-1
Manufacturer's Obligations .............. 02-1
What is Not Covered by This Warranty .... 02-2
Warranties ........................... 02-3
Warranty Service ...................... 02-4
Reporting Safety Defects ................ 02-4
IMPORTANT NOTICES ................ 03-1
EXPEDITION INFORMATION •....•.... 04-1
Lamps and Bulbs ...................... 04-1
Driver's Controls ...................... 04-2
ON THE ROAD ....................•... 05-1
Motor Home Loading .................. OS-I
Responsibility for Proper Loading ...... 0S-1
Some Definitions First ................ OS-I
Towing a Vehicle or Trailer . ........... OS-2
Cargo Carrying Capacity Label . ....... 0S-4
Cargo Carrying Capacity and Load
Distribution
...................... OS-S
How to Weigh Your Laaded Motor Home .. OS-S
Dangers of Overloading ............. ,OS-7
Loading Tips ....................... OS-7
TABLE OF CONTENTS
Tires ................................ OS-8
Tire Inflation ....................... OS-8
Air Pressure ........................ OS-9
Underinflation ...................... OS-9
Air Pressure Check . ................. OS-9
Tire Replacement . .................. 0S-1O
If You Get a Flat Tire . ............... 0S-1O
Changing a Flat Tire . ............... 0S-1O
Seats, Seat Belts and Air Bags
(If Equipped)
...................... 0S-1O
Air Bag Supplemental Restraint
System (SRS) .................... OS-Il
Combination Lap and Shoulder Belts ... OS-Il
Safety Belt Maintenance ............. OS-11
Safety Restraints for Children . ........ OS-Il
Safety Beltsfor Children . ......... " .OS-12
Child Seat Tethers .................. OS-12
Driving and Vehicle Control ............ 0S-13
Engine and Transmission ............... OS-13
Engine Operation ..................... 0S-13
Normal Starting Procedure . .......... 0S-13
Engine Block Heater . ............... OS-14
Normal Shut Down Procedure ........ OS-14
Transmission Operation ................ OS-IS
Gear Selector . ..................... 0S-IS
Check Trans . ...................... OS-IS
.Compression Brake . ................ 0S-IS
Air Brakes .......................... OS-16
System Components . ................ OS-16
Using Air Brakes ................... 0S-17
Stopping Distance .................. OS-17
Braking on Downgrades . ............ OS-18
Parking Brake ..................... OS-18
Using the Engine to.Slow the
Motor Home .
.................... OS-18
Air Suspension System ................. OS-18
. Maneuvering in Traffic ................ OS-19
Rear View Video Monitor (If Equipped) ... OS-20
Body Undercoating ....... ; ........... 05-20
Fuel and Fuel Systems ................. OS-20
. Fuel Types and Driveability Issues . .... OS-21
00-1
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Table of Contents
API Refueling Advisory ............... 05-21
Engine Fan .......................... 05-21
Exhaust System Heat .................. 05-21
Engine Temperature Gauges ............ 05-21
Carbon Monoxide Safety Precautions ..... 05-22
Carbon Monoxide Detector/Alarm ..... 05-22
Emergency Towing ................... 05-22
LIVING WITH YOUR MOTOR HOME .•• 06-1
Hydraulic Leveling System (If Equipped) .. 06-1
Air Dump System ..................... 06-1
Power Entry Step (If Equipped)
.......... 06-1
Entry and Screen Doors ................. 06-2
Patio Awning (If Equipped)
.............. 06-2
Windows ............................ 06-2
Emergency Exit Window(s) ............ 06-2
Remote Mirror Control (If Equipped) ...... 06-2
Sun Visors (IfEquipped)
................ 06-2
Power Sun Visors
(If Equipped) ........ 06-3
Window Shades (If Equipped) ........... 06-3
Day/Night Shades (If Equipped) ........ 06-3
Mini-Blinds (If Equipped) ............... 06-3
Storage .............................. 06-3
Exterior Compartments . .............. 06-3
Interior Storage ..................... 06-4
Slide-Out Rooms
(If Equipped) .......... 06-4
Interior and Furnishings ................ 06-5
Dinette Conversion (with Built-in Table) .. 06-5
Dinette Conversion
(with Free-Standing Table)
.......... 06-5
Sofa Conversion
(If Equipped) ......... 06-5
Sleeper Sofa Conversion (If Equipped) ... 06-5
Free-Standing Furniture (If Equipped) ... 06-5
Folding Doors/Privacy Curtain
Dividers ......................... 06-6
Interior Lighting .................... 06-6
Overhead Vents ....................... 06-6
Folding Chairs (If Equipped) .......... 06-6
Monitor Panel ........................ 06-6
Effects of Permanent Occupancy ......... 06-7
Condensation and How to Control It .... 06-7
00-2
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Dripping Ceiling Vents ............... 06-9
Important Information .................. 06-9
What the RV Owner Can Do . ......... 06-10
Fire Safety .......................... 06-10
Fire Safety Precautions .............. 06-11
Smoke Detector/Alarm .
.............. 06-12
PLUMBING SYSTEMS
AND HOLDING TANKS .•.......•.••.. 07-1
Fresh Water System .................... 07-1
External Fresh Water Hookup . ......... 07-1
Filling the On-Board Water Tank ....... 07-1
Draining the Fresh Water Tank . ........ 07-2
Water Pump . ....................... 07-2
Water Pump Filter . .................. 07-2
Low Point Drains . ................... 07-3
Troubleshooting the Fresh Water System .. 07-3
Leaks . ............................ 07-3
Sanitizing the Fresh Water System . ...... 07-3
Exterior Shower (If Equipped) ......... 07-4
Drinking Water Filter System .......... 07-4
Waste Water System ................... 07-4
Toilet ............................. 07-4
Draining the Holding Tanks ........... 07-5
Black Tank Flush System (If Equipped) .. 07-6
Holding Tank Care .................. 07-6
Cold Weather Usage ................. 07-7
ELECTRICAL SySTEMS ...••.......... 08-1
Chassis 12-Volt Electrical System ......... 08-1
Chassis Bulbs and Fuses . ............. 08-1
Fleetwood 12-Volt House and Automotive
System
............................ 08-1
Batteries . .......................... 08-1
Battery Disconnect .................. 08-1
Battery Inspection and Care . .......... 08-2
Battery Charging . ................... 08-2
. Solar Panel (If Equipped) ............. 08-3
Selecting a Replacement Battery . ....... 08-3
Auxiliary Start System ............... 08-3
120-Volt System
...................... 08-3
Power Inverter .
..................... 08-4
Power Converter
.................... 08-4

I~
Table of Contents
Ground Fault Circuit Interrupter (GFCI) .. 08-4 Microwave Oven
(If Equipped) .......... .10-4
Generator . ......................... 08-5 Washer/Dryer-Ready Option
............. 10-4
Diesel Generator Fuel Supply . ......... 08-5
Generator Operations ................ 08-5 Miscellaneous Appliances
............... 10-4
Generator Operating Safety Precautions .. 08-5 MAINTENANCE •.......•........••.... 11-1
Energy Management System -50 AMP
'" .08-6 Exterior
............................. 11-1
Electrical Wiring Diagrams
.............. 08-7 Stains
............................. 11-1
Motor Home Fuses and Circuit Breakers
... 08-7 Exterior Graphics Care .
.............. 11-2
Windows, Doors, Vents and Locks . ...... 11-2
LP GAS SYSTEM ...................... 09-1 TPO Roof System
..................... 11-2
Remote LP Gas Tank Fill
............... 09-1 Cleaning .
.......................... 11-2
LP Gas Safety Precautions .............. 09-1 Care .
............................. 11-2
System Components
................... 09-2 Sealant Renewal
.................... 11-2
Hoses . ............................ 09-2 Door, Window,
Roof Component
LP Gas Regulator . .................. 09-2
and Molding Resealing ............. 1 t-3
Using LP Gas System at Low Acrylic Assist Handles
(If Equipped) ..... .11-3
Temperatures
.. , ................. : .. 09-3 Interior
............................. .11-3
Filling LP Gas Tanks
................... 09-3
LP Gas System Check .................. 09-3
LP Gas Leak Detector/Alarm ............ 09-3
Lighting LP Gas Appliances ............. 09-4
Accessory LP Gas Supply (If Equipped) .. 09-4
Fabrics . ........................... 11-3
Solid Surface Top Care (If Equipped) .... 11-4
Laminate Top Care (If Equipped) ....... 11-4
Walls and Ceiling Panels .............. 11-4
Attaching Accessories to Your
Motor Home . ..................... 11-4
APPLIANCES ..................•...... 10-1
Water Heater ........................ .1 0-1
Water Heater Bypass Valve ., .......... 10-1
Refrigerator
.......................... 10-1
Plastic/Fiberglass Shower Stall . ........ 11-4
Floors and Carpeting ................ 11-4
Wood Floor (If Equipped) ............. 11-5
Engine Access ...................... 11-5
Exterior Sealants
...................... 11-5
Furnace
............................ .10-1 Generator Filters
...................... 11-5
Range
............................... 10-2
Range Exhaust Hood
.................. .10-2 Trailer Hitch Connector Wiring
........... 11-5
Maintenance Guideline
................ .11-6
Heat Pump(s) (If Equipped)
............ .10-2
Air Conditioner(s) (IfEquipped) ......... .10-2
STORAGE ..........•........•........ 12-1
Additional 12-Volt Equipment
.......... .10-3 Storage Checklists
.................... .12-1
Video Equipment
...................... 10-3
Video Switcher (IfEquipped)
........... .10-3
Video Control Center ................... 10-3
Short-Term Storage (Less than 60 days) .. 12-1
Lang-Term Storage (Over 60 days) ..... 12-2
Winterization
........................ .12-2
TV Antenna (If Equipped)
............... 10-3
Antenna Operating Instructions ........ 10-3
Satellite Dish Antenna (IfEquipped)
...... 10-4
Water System Winterizing ............. 12-3
Reactivating the Motor Home
After Storage
...................... .12-4
Telephone Jack
...................... .1 0-4
GLOSSARY ...............•........•.. 13-1
00-3

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Welcome to the recreational vehicle life-styIe
and the growing family
of motor home owners.
We sincerely thank you for choosing a
Fleetwood motor home!
NOTE l
This manual describes many features of your RV and
includes some instructions for its safe
use. This man-
ual, includingphotographs andillustrations, is of a gen-
eral nature only. Some equipment
and features
described
or shown in this manual may be optional or
because
of the continuous program of product change
conductedbyFleetwood, it
is possible thatrecentprod-
uct changes maynot be included.
NOTE l
Throughout this manual the term "RV" represents a
"Recreational Vehicle" as defined by the NFPA
11921ANSI A119.2 code. This includes motorhomes,
fifth wheel trailers, travel trailers, camping trailers,
recreational park trailers,
and truck campers.
Your motor home has been designed to provide
you with years of carefree, pleasant traveling
and vacationing.
It conforms with, or exceeds,
applicable American National Standards
Institute (ANSI), National Fire Protection
Association (NFPA), Canadian Standards
Association (CSA) (units built for Canada only),
Federal Motor Vehicle Safety Standards
(FMVSS), Environmental Protection Agency
(EPA) and California Air Resources Board
(CARB) regulations. The seal attached
just out-
side the entry door indicates compliance with
ANSI or CSA standards.
Like all equipment, your motor home will require
care and regular maintenance in order to deliver
maximum value and performance. The dealer will
give you basic operating and maintenance instruc-
tions. However, supplement this by reading all
instructional material(s) furnished with the motor
home in the Owner's Information Package and
the motor home Chassis Operator's/
Owner's Guide/Manual. This information out-
lines important areas
of operation and mainte-
nance for you to follow for safe, trouble-free serv-
INTRODUCTION
ice from your motor home. Study these materials
carefully. A good working knowledge of your
motor home and how to care for it will help you
enjoy many miles and years
of recreational living.
Please pay close attention to these statements
while you read this Owner's Manual.
In this manual, statements preceded by the fol-
lowing words are
of special significance:
A. WARNING
indicates a potentially hazardous situation which, if
not avoided, could result in death or serious
injury.
I A. CAUTION
indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate
injury.
CAUTION
indicates a potentially hazardous situation
which,
if not avoided, may result in damage to
the component or vehicle.
.1'1 NOTE
indicates points of particular interest for more
efficient and convenient operation.
If you have any questions regarding operation,
maintenance, or service, please contact your
dealer immediately so he can assist you. Your
dealer's Service or Sales Department will handle
any normal problems which might occur.
Some equipment and features described or
shown in this manual may be optional or not
available on some models.
Because
of the continuous program of product
improvement conducted by Fleetwood, it is pos-
sible that recent product changes may not be
included in this manual. Specifications may
change without notice. Product information,
illustrations and photography included in this
01-1
I

Introduction
Owner's Manual were as accurate as possible at
the time
of publication, and are representative of
function and mayor may not be specific in their
depiction
of actual equipment, fabrics, interior
or exterior decor or design options as installed
on
or in your recreational vehicle.
The instructions included in this manual are
intended as a guide, and in no respect extend the
responsibilities
of the manufacturing subsidiary,
parent company or affiliates beyond the standard
written warranty as presented in this manual.
Fleetwood has designed its recreational vehicles
to provide a variety
of uses for its customers.
Each vehicle features optimal seating, sleeping,
storage and fluid capacities. The user is respon-
sible for selecting the proper combination
of
loads to ensure that the recreational vehicle's
capacities are not exceeded.
INSPECT AND MAINTAIN
Follow a consistent schedule of inspection and
maintenance for your motor home. Your contin-
uing safety and comfort depend on it. This man-
ual includes a section outlining maintenance
intervals.
If you follow the maintenance guide-
lines, you will minimize the possibility
of fail-
ure
of any important system or part of your
motor home.
PLANNING AND PREPARATION
Each year millions of Americans embark on
trips using some type
of recreational vehicle.
Proper planning of your trip will ensure a pleas-
urable experience. A thorough knowledge
of
your RV is important if you are going to get the
most out
of the convenience and safety items
built into your motor home. Be
as familiar with
it
as you are with your personal car or truck. If
you have trouble or have questions, please con-
sult your dealer.
01-2
OWNER'S INFORMATION PACKAGE
This package contains valuable documents about
your motor home and its equipment and systems.
This Owner's Manual and the Chassis
Operator's Manual are in the package. Since this
manual does not cover every possible detail
of
equipment and options installed on or in your
motor home, there are booklets and instructional
material in the package that will help you safely
operate, maintain and troubleshoot those items.
Be sure you read all this information and
understandthe safety and operating instructions
included in the package. Additionally, you must
follow all maintenance instructions to insure full
warranty coverage.
If you decide to sell or trade
your motor home, be sure the new owner receives
all the material
in this package.
v"1
NOTE I
If your Owner's Information Package does not con-
tain these items, even
if you purchased your motor
home "used," please calf
or write Fleetwood and
request the desired or missing information.
Fleetwood Motor Home Service
P.O. Box 59933
Riverside, CA 92517
[phone]
CHASSIS AND VEHICLE
IDENTIFICATION
Several numbers are used to identify the vehicle
and components used on the vehicle.
The V.I.N. or Vehicle Identification Number is
assigned by the chassis manufacturer and is the
number used for vehicle registration. The Y.I.N.
is found on the Federal Certification Tag attached
in the driver's compartment. Refer to this infor-
mation when ordering parts from the chassis
manufacturer or chassis dealer service center.
The F.I.N. or Fleetwood Identification Number
is located on the tag just outside the main entry
door or on the outside left front side
of the motor
home. Use this number when ordering parts
through your Fleetwood dealer or Service Center.