Fluke Pan Tilt System User manual

Pan Tilt System
for ThermoView TV40 Thermal Imager Cameras
Users Manual
PN 5224764, English, Rev. 1.0, May 2020
© 2020 Fluke Process Instruments. All rights reserved. Printed in Germany. Specifications subject to change without notice.
All product names are trademarks of their respective companies.

Warranty
The manufacturer warrants this instrument to be free from defects in material and workmanship under normal use
and service for the period of two years from date of purchase. This warranty extends only to the original purchaser.
This warranty shall not apply to fuses, batteries or any product which has been subject to misuse, neglect, accident,
or abnormal conditions of operation.
In the event of failure of a product covered by this warranty, the manufacturer will repair the instrument when it is
returned by the purchaser, freight prepaid, to an authorized Service Facility within the applicable warranty period,
provided manufacturer’s examination discloses to its satisfaction that the product was defective. The manufacturer
may, at its option, replace the product in lieu of repair. With regard to any covered product returned within the
applicable warranty period, repairs or replacement will be made without charge and with return freight paid by the
manufacturer, unless the failure was caused by misuse, neglect, accident, or abnormal conditions of operation or
storage, in which case repairs will be billed at a reasonable cost. In such a case, an estimate will be submitted
before work is started, if requested.
The foregoing warranty is in lieu of all other warranties, expressed or implied, including but not limited to any
implied warranty of merchantability, fitness, or adequacy for any particular purpose or use. The manufacturer shall
not be liable for any special, incidental or consequential damages, whether in contract, tort, or otherwise.
Software Warranty
The manufacturer does not warrant that the software described herein will function properly in every hardware and
software environment. This software may not work in combination with modified or emulated versions of Windows
operating environments, memory-resident software, or on computers with inadequate memory. The manufacturer
warrants that the program disk is free from defects in material and workmanship, assuming normal use, for a period
of one year. Except for this warranty, the manufacturer makes no warranty or representation, either expressed or
implied, with respect to this software or documentation, including its quality, performance, merchantability, or
fitness for a particular purpose. As a result, this software and documentation are licensed “as is,” and the licensee
(i.e., the User) assumes the entire risk as to its quality and performance. The liability of the manufacturer under
this warranty shall be limited to the amount paid by the User. In no event shall the manufacturer be liable for any
costs including but not limited to those incurred as a result of lost profits or revenue, loss of use of the computer
software, loss of data, the cost of substitute software, claims by third parties, or for other similar costs. The
manufacturer’s software and documentation are copyrighted with all rights reserved. It is illegal to make copies for
another person.

Table of Contents
Chapter Page
TABLE OF CONTENTS ................................................................................................................................................ 3
LIST OF TABLES ....................................................................................................................................................... 6
LIST OF FIGURES ...................................................................................................................................................... 7
COMPLIANCE STATEMENT ......................................................................................................................................... 9
SAFETY INFORMATION............................................................................................................................................. 10
CONTACTS............................................................................................................................................................. 14
1DESCRIPTION....................................................................................................................................................... 15
2TECHNICAL DATA................................................................................................................................................. 17
2.1 Mechanical Specifications...............................................................................................................................................................................17
2.2 Electrical Specifications ..................................................................................................................................................................................19
2.3 Environmental Specifications..........................................................................................................................................................................20
2.4 Dimensions......................................................................................................................................................................................................21
2.5 Scope of Delivery............................................................................................................................................................................................22
3PREPARATIONS.................................................................................................................................................... 23
3.1 Positioning.......................................................................................................................................................................................................24
3.2 Distance to Object...........................................................................................................................................................................................24
3.3 Bracket Mounting ............................................................................................................................................................................................24
3.4 Cable Management.........................................................................................................................................................................................25
3.5 Power Supply..................................................................................................................................................................................................25
4PAN TILT HEAD ASSEMBLY................................................................................................................................... 26
4.1 Sunshield Mounting.........................................................................................................................................................................................26
4.2 Housing Opening.............................................................................................................................................................................................26
4.3 Camera Assembling........................................................................................................................................................................................27
4.3.1 Camera: Standard Lens, Wide Lens 0.75x, or Tele Lens 2x ................................................................................................................28
4.3.2 Camera: Tele Lens 4x............................................................................................................................................................................30
4.4 Camera Connections ......................................................................................................................................................................................33
4.5 Housing Closing..............................................................................................................................................................................................34
5PAN TILT HEAD INSTALLATION .............................................................................................................................. 35
5.1 Preparations....................................................................................................................................................................................................35
5.2 Connector Board.............................................................................................................................................................................................37
5.3 Power Supply Cable........................................................................................................................................................................................38
5.4 Ethernet Cable ................................................................................................................................................................................................39
5.5 Operating Mode...............................................................................................................................................................................................39
5.6 Fixing...............................................................................................................................................................................................................40

6OPERATION..........................................................................................................................................................42
6.1 Switching On................................................................................................................................................................................................... 42
7CONFIGURATION ...................................................................................................................................................43
7.1 IP Address ...................................................................................................................................................................................................... 43
7.1.1 MAC address......................................................................................................................................................................................... 43
7.2 Web Interface.................................................................................................................................................................................................. 43
7.2.1 Home Page............................................................................................................................................................................................ 43
7.2.1.1 Image Stream.................................................................................................................................................................................. 43
7.2.1.2 Horizontal and Vertical Movement.................................................................................................................................................. 44
7.2.1.3 Preset Management........................................................................................................................................................................ 45
7.2.2 Device Parameters................................................................................................................................................................................ 45
7.2.3 Device Statistics.................................................................................................................................................................................... 46
7.2.4 Network.................................................................................................................................................................................................. 46
7.2.5 Users ..................................................................................................................................................................................................... 48
7.2.6 Movements............................................................................................................................................................................................ 48
7.2.7 Autopan ................................................................................................................................................................................................. 49
7.2.8 Patrol ..................................................................................................................................................................................................... 49
7.2.9 Motions Recall....................................................................................................................................................................................... 50
7.2.10 Preset .................................................................................................................................................................................................. 50
7.2.11 Preset (Advanced)............................................................................................................................................................................... 51
7.2.12 Digital Inputs........................................................................................................................................................................................ 51
7.2.13 Digital Outputs..................................................................................................................................................................................... 51
7.2.14 Auxiliary Commands............................................................................................................................................................................ 51
7.2.15 Night Mode .......................................................................................................................................................................................... 51
7.2.16 Hardware Configuration ...................................................................................................................................................................... 52
7.2.17 System Log.......................................................................................................................................................................................... 52
7.2.18 Tools.................................................................................................................................................................................................... 53
7.3 Transmission Factor ....................................................................................................................................................................................... 54
8ACCESSORIES ......................................................................................................................................................55
8.1 Base Mount Bracket ....................................................................................................................................................................................... 55
8.2 Wall Mount Bracket......................................................................................................................................................................................... 57
8.3 Fiber Optic to Ethernet Converter (A-CON-1FO-1RJ45) ............................................................................................................................... 58
9MAINTENANCE......................................................................................................................................................59
9.1 Factory Default................................................................................................................................................................................................ 59
9.2 Troubleshooting.............................................................................................................................................................................................. 59
9.3 Fuses Replacement........................................................................................................................................................................................ 60
9.3.1 Pan Tilt Head......................................................................................................................................................................................... 60
9.4 Cleaning the Window ................................................................................................................................................................................... 61
10 APPENDIX ..........................................................................................................................................................62
10.1 Field of View Calculator................................................................................................................................................................................ 62

List of Tables
Table Page
Table 5-1: Board Description ................................................................................................................................38
Table 5-2: Connections of the Power Supply Line................................................................................................39
Table 5-3: Setting of DIP1.....................................................................................................................................40
Table 9-4: Troubleshooting................................................................................................................................59
Table 9-5: Fuses Replacement.............................................................................................................................60

List of Figures
Figure Page
Figure 1-1: System Overview............................................................................................................................... 15
Figure 1-2: System Components.......................................................................................................................... 16
Figure 2-1: Front Window Design and Camera Lens Type .................................................................................. 18
Figure 2-2: Dimensions........................................................................................................................................ 21
Figure 3-1: Field of View for the Camera ............................................................................................................. 24
Figure 4-1: Sunshield Mounting ........................................................................................................................... 26
Figure 4-2: Open the Housing.............................................................................................................................. 26
Figure 4-3: Main Board ........................................................................................................................................ 33
Figure 4-4: Camera Connections......................................................................................................................... 33
Figure 4-5: Closing the Housing........................................................................................................................... 34
Figure 5-1: Removal............................................................................................................................................. 35
Figure 5-2: Cable Lead Through Wall Mount Bracket (left) and Wall Mount Bracket (right)................................. 36
Figure 5-3: Hatch Opening................................................................................................................................... 36
Figure 5-4: Ethernet Cable Gland ........................................................................................................................ 36
Figure 5-5: Fixing the Base to the Brackets ......................................................................................................... 37
Figure 5-6: Connector Board................................................................................................................................ 37
Figure 5-7: Power Supply Line............................................................................................................................. 39
Figure 5-8: Cover Closing.................................................................................................................................... 40
Figure 5-9: Aligning to the Reference Marks........................................................................................................ 40
Figure 5-10: Fixing of Upper Body and Base....................................................................................................... 41
Figure 7-1: Label for the MAC Address................................................................................................................ 43
Figure 7-2: Home Page with Image Stream......................................................................................................... 44
Figure 7-3: System Log........................................................................................................................................ 44
Figure 7-4: Virtual Keyboard for Movements........................................................................................................ 44
Figure 7-5: Device Control Using the Keyboard................................................................................................... 45
Figure 7-6: Device Parameters ............................................................................................................................ 46
Figure 7-7: Device Statistics ................................................................................................................................ 46
Figure 7-8: Network Page.................................................................................................................................... 47
Figure 7-9: User Page.......................................................................................................................................... 48
Figure 7-10: Movements Page............................................................................................................................. 49
Figure 7-11: Autopan Page.................................................................................................................................. 49
Figure 7-12: Patrol Page...................................................................................................................................... 50
Figure 7-13: Motions Recall Page........................................................................................................................ 50
Figure 7-14: Preset Page..................................................................................................................................... 51
Figure 7-15: Preset (Advanced) Page.................................................................................................................. 51
Figure 7-16: Hardware Configuration Page.......................................................................................................... 52
Figure 7-17: System Log Page............................................................................................................................. 53
Figure 7-18: Tools Page....................................................................................................................................... 53
Figure 8-1: Base Mount Bracket........................................................................................................................... 55
Figure 8-2: Dimensions........................................................................................................................................ 55

Figure 8-3: Wall Mount Bracket.............................................................................................................................57
Figure 8-4: Dimensions.........................................................................................................................................57
Figure 10-1: Field of View Calculator for the Thermal Camera.............................................................................62

Compliance Statement
The device complies with the requirements of the European Directives:
EC –Directive 2014/30/EU –EMC
EC –Directive 2011/65/EU –RoHS II
EN 61326-1: 2013 Electrical measurement, control and laboratory devices -
Electromagnetic susceptibility (EMC)
EN 50581: 2012 Technical documentation for the evaluation of electrical products with respect to
restriction of hazardous substances (RoHS)
Electromagnetic Compatibility Applies to use in Korea only. Class A Equipment
(Industrial Broadcasting & Communication Equipment)
This product meets requirements for industrial (Class A) electromagnetic wave
equipment and the seller or user should take notice of it. This equipment is intended
for use in business environments and is not to be used in homes.
Images and text in excerpts courtesy of VIDEOTEC S.P.A.

Safety Information
These operating instructions are part of the user manual for the TV40 Thermal Imager Camera.
This document contains important information, which should be kept at all times with the instrument during its
operational life. Other users of this instrument should be given these instructions with the instrument. Eventual
updates to this information must be added to the original document. The instrument can only be operated by trained
personnel in accordance with these instructions and local safety regulations.
Acceptable Operation
This instrument is intended only for the measurement of temperature. The instrument is appropriate for continuous
use. The instrument operates reliably in demanding conditions, such as in high environmental temperatures, as
long as the documented technical specifications for all instrument components are adhered to. Compliance with
the operating instructions is necessary to ensure the expected results.
Unacceptable Operation
The instrument should not be used for medical diagnosis.
Replacement Parts and Accessories
Use only original parts and accessories approved by themanufacturer. The use of other products can compromise
the operation safety and functionality of the instrument.

Safety Symbol
Description
Read all safety information before in the handbook
Hazardous voltage. Risk of electrical shock.
Warning. Risk of danger. Important information. See manual.
Laser warning
Earth (ground) terminal
Protective conductor terminal
Switch or relay contact
DC power supply
Conforms to European Union directive.
Disposal of old instruments should be handled according to professional and
environmental regulations as electronic waste.
Conforms to relevant South Korean EMC Standards.
International Ingress Protection Marking
China RoHS
IP65

To prevent possible electrical shock, fire, or personal injury follow these guidelines:
•Read all safety information before you use the product.
•Use the product only as specified, or the protection supplied by the product can be
compromised.
•Do not use the product around explosive gases, vapor, or in damp or wet environments.
•Carefully read all instructions.
•Do not use and disable the product if it is damaged.
•Do not use the product if it operates incorrectly.
•Do not apply more than the rated voltage between the terminals or each terminal and earth
ground.
CAUTION! The electrical system to which the unit is connected must be equipped with a
20 A max automatic bipolar circuit breaker. This circuit breaker must be of the Listed type.
The minimum distance between the circuit breaker contacts must be 3 mm (0.1 in). The
circuit breaker must be provided with protection against the fault current towards the
ground (differential) and the overcurrent (magnetothermal).
Before starting any operation, make sure the power supply is disconnected.
CAUTION! Hazardous moving parts. Keep fingers and other body parts away.
CAUTION! Device installation and maintaining must be performed by specialist technical
staff only.
CAUTION! For continued protection against risk of fire, replace only with same type and
rating of fuse. Fuses must be replaced only by service personnel.
CAUTION! In order to reduce the risk of fire, only use UL Listed or CSA certified cables.
Any change that is not expressly approved by the manufacturer will invalidate the
guarantee.
The unit must not be dismantled or tampered with. The only exceptions are those
concerning the assembly and maintenance operations stipulated in this manual.

•The manufacturer declines all responsibility for any damage caused by an improper use of the
appliances mentioned in this manual.
Furthermore, the manufacturer reserves the right to modify its contents without any prior notice. The
documentation contained in this manual has been collected and verified with great care. The
manufacturer, however, cannot take any liability for its use. The same thing can be said for any person
or company involved in the creation and production of this manual.
•Be careful not to use cables that seem worn or old.
•Never, under any circumstances, make any changes or connections that are not shown in this
handbook. Improper use of the appliance can cause serious hazards, risking the safety of personnel
and of the installation.
•Use only original spare parts. Non-original spare parts could cause fire, electrical discharge or other
hazards.
•Before proceeding with installation, check the supplied material to make sure it corresponds to the order
specification by examining the identification labels.
•This device was designed to be permanently secured and connected on a building or on a suitable
structure. The device must be permanently secured and connected before any operation.
•The product is designed to house only cameras that are properly certified.
•A power disconnect device must be included in the electrical installation, and it must be very quickly
recognizable and operated if needed.
•The separate protective earthing terminal provided on this product shall be permanently connected to
earth.
•Installation category (also called Overvoltage Category) specifies the level of mains voltage surges that
the equipment will be subjected to. The category depends upon the location of the equipment, and on
any surge voltage protection provided. Equipment in an industrial environment, directly connected to
major feeders/short branch circuits, is subjected to Installation Category III. If this is the case, a
reduction to Installation Category II is required. This can be achieved by use of an insulating transformer
with an earthed screen between primary and secondary windings, or by fitting UL listed Surge
Protective Devices (SPDs) from live to neutral and from neutral to earth. Listed SPDs shall be designed
for repeated limiting of transient voltage surges and the following rated operation conditions: Type 2
(SPDs permanently connected to the power network and intended for installation on the load side of the
service equipment); Nominal Discharge Current (In) 20 kA min.
For example: FERRAZ SHAWMUT, STT2240SPG-CN, STT2BL240SPG-CN rated
120 Vac / 240 Vac, (In=20 kA). Maximum distance between installation and reduction is 5 m (16.4 ft).
•The device must be properly connected to the earth circuit.
•Equipment intended for installation in Restricted Access Location performed by specialist technical staff.
•Connect the device to a power source corresponding to the specification given in this document.

Contacts
Fluke Process Instruments
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
America
Everett, WA USA
Tel: [phone] (USA and Canada, only)
[phone]
[email protected]
EMEA
Berlin, Germany
Tel: [phone]
[email protected]
China
Beijing, China
Tel: [phone]
[email protected]
Worldwide Service
Fluke Process Instruments offers services, including repair and calibration.
For more information, contact your local office.
www.flukeprocessinstruments.com
© Fluke Process Instruments
Specifications subject to change without notice.

Description
Mechanical Specifications
15
1
1 Description
The Pan Tilt System is designed for remote monitoring of indoor and outdoor environments such as substation
monitoring, coal or wood piles or other industrial applications where critical assets need to be monitored. The
system is built off the TV40 series thermal imaging camera. Each camera comes standard with IR-Fusion®
technology (thermal and visible images) for added detail on critical assets.
The pan tilt head is rated for outdoor environments and can rotate ± 360°continuous and tilt from -40°to 90°. The
advanced protection technology used has allowed an enhanced temperature range with -40°C (-40°F) to 50°C
(122°F). The internal case temperature is constantly controlled, thus preventing condensation and guaranteeing
an ideal operating temperature range for the camera.
The Pan Tilt Industrial software running on a Windows based computer provides a fully integrated thermal analysis
of large areas without the need for multiple cameras. The software not only controls the pan tilt system, but also
provides advanced alarming on changing temperatures over a historical time period, or differential temperatures
between two discrete areas. Alarm output can be mapped to discrete I/O modules or output over a fieldbus network.
Figure 1-1: System Overview
TV40
Camera
Pan / Tilt
Ethernet
10 m (33 ft)
Customer Network
Pan Tilt Head
PC /
ThermoView
Software
Ethernet
115 / 230 VAC

PanTilt System
Users Manual, Rev. 1.0, May 2020
16
Figure 1-2: System Components
Head
Camera
Base
Base Mount Bracket
or
Wall Mount Bracket

Technical Data
Mechanical Specifications
17
2
2 Technical Data
Unless otherwise stated, the standard specification of the TV40 thermal imager camera applies as per the user’s
manual “ThermoView®TV40 Series”. Please note that different models with different specifications are available
for the TV40 thermal imager camera.
2.1 Mechanical Specifications
Horizontal rotation 360°, continuous rotation
Vertical rotation -40° to 90°
Horizontal speed 0.02°/s to 100°/s
Tilt speed 0.02°/s to 50°/s
Positioning accuracy 0.02°
Material Aluminium and tecnopolymer, Epoxypolyester powder painting
Weight pan tilt head: 20.4 kg (45 lb)
camera: 1.5 kg (3.3 lb) additionally
Dimensions see section 2.4 Dimensions, page 21

PanTilt System
Users Manual, Rev. 1.0, May 2020
18
Due to the different lens sizes of the thermal camera, the pan/tilt head is delivered with different front windows.
The front window consists of a glass frame with an embedded Germanium window in the center. The required size
of the embedded Germanium window is related to the used lens type of the thermal camera.
Figure 2-1: Front Window Design and Camera Lens Type
Germanium window Ø 66 mm (2.6 in) for:
•camera with tele lens 2x
•camera with tele lens 4x
Germanium window Ø 50 mm (2 in) for:
•camera with standard lens
•camera with wide lens 0.75x

Technical Data
Electrical Specifications
19
2
2.2 Electrical Specifications
Power 230 VAC / 1.1 A or 110 VAC / 2 A
50/60 Hz
Fuses see section 9.3 Fuses Replacement, page 60
Ethernet –Pan Tilt Head
Connection Ethernet, 100 MBit/s (100 Base-Tx)
Connector RJ45
Addressing fixed IP address
Protocols TCP/IP version 4
http web server
Default Settings –Pan Tilt Head
IP Address 192.168.42.136
Subnet Mask 255.255.255.0
Gateway 192.168.42.1

PanTilt System
Users Manual, Rev. 1.0, May 2020
20
2.3 Environmental Specifications
The following specification considers the pan tilt head including camera.
Ingress protection IP66 / IEC 60529
Operating temperature -40°C to 50°C (-40°F to 122°F)
Storage temperature -20°C to 65°C (-4°F to 149°F)
Wind resistance max. 220 km/h (137 mile/hour)
Humidity 10% to 95%, non-condensing
Electrical Safety EN60950-1, IEC60950-1
Warm up Period 5 min.