Flyer AC805 User manual

WARNING!
• Read all safety warnings and instructions before using the
product. Failure to follow warnings and instructions may result
in serious injury or death.
• You must also reference the owner’s manual that was shipped
with your Flyer™ eBike before using this accessory:
• Incorrect assembly, maintenance, or use of your Flyer™
accessory can cause component failure, loss of control,
serious injury, or death. Please note, the assembly of Flyer™
accessories require special tools and mechanical skills. It is
highly recommended that the assembly and adjustment are
completed by a reputable bicycle mechanic when possible.
• Only for use with the Flyer™ eBike.
• Adding load to accessories may lessen the stability or alter the
riding characteristics of the bicycle.
• Maximum Load Capacity: 30 lbs
• Step o of the bike and put the bike on its kickstand before
assembling, adjusting or interacting with accessories.
• Secure cargo with bungees to avoid items falling o of the rack.
This product should not be used for carrying children or animals.
1
HARDWARE
Front Rack Instruction Sheet
Model #AC805
Compatibility: FlyerTM M880, FlyerTM L885
1X – Headlight Extension Wire
2X – Zip Tie
A
B
TOOLS
M4 Allen Key Hex Wrench #2 Phillips Head
Screw Driver
4X - M5X15 Pan
Head Screw
1X - M5X15 Pan
Head Screw
Hardware below can be found installed on the eBike
assembled to headlight assembled to headlight
5X - M5 Lock
Washer
4X – M5 Washer
1X – M5 Washer 1X – Headlight
Assembly
F
DC
HG
E
Disconnect the Headlight
A. Turn o the bike.
B. Remove the battery.
C. Unplug and remove the front headlight from the bike frame.
A B C

32
A. Connect the extension wire to the headlight. Connect the other end of the wire to the original connecting port in the bike’s head tube.
Ensure there is enough slack in the wire, so the headlight does not accidentally disconnect while riding. The connector should be
inserted in the headlight so that the correct terminal shapes line up.
B. Secure the wire to the bottom of the rack frame using the provided zip ties. Secure the zip ties on the two wire brackets located on
the bottom of the rack.
To test the headlight wire connection, reinstall the
battery and turn the headlight on by pressing and
holding the “+” button. If not powering on, remove
the headlight connection and check for debris. If the
headlight still does not work after reconnecting, please
contact the Radio Flyer Customer Service team by email
at customerservice@radioflyer.com or by phone at
1-800-621-7613.
Reconnect the Headlight
Test the Wire Connection
A
AB
B C
A. Unscrew the nut and screw holding the headlight, reflector, and bracket together. Reverse the orientation of the bracket so
that it angels upward. Reassemble the headlight and reflector together by retightening the nut and screw into place.
B. Slide a lock washer on to the same screw that mounted the headlight to the bike frame. Next, slide a washer onto the screw.
Using the Allen key, screw the headlight assembly to the front of the rack. Tighten to 3Nm.
C. Ensure the headlight faces outward, angled slightly down while the reflector is vertical.
Slide a M5 lock washer onto each of the provided 15mm
screws. Next, slide a M5 washer onto each of the screws.
Attach the front rack plate to the bike, by tightening each
15mm screw by hand. Fully tighten each screw to 3Nm using
the provided Allen key.
Connect the Headlight to the Rack
Remove the Front Plate
Attach the Front Rack
Unscrew the 4 screws from the front plate. This is where the
Front Rack will assemble.
Note: You will not re-assemble the front plate or the screws
to the eBike. We recommend maintaining the front plate and
hardware should you wish to remove the Flyer Front Rack in
the future.