FOR-A MFR-4000 User manual

MFR-4000
Multi Format Routing Switcher
MFR-GPI
MFR-TALM
2nd Edition - Rev. 1
OPERATION
MANUAL

2
Edition Revision History
Edit.
Rev.
Date
Description
Section/Page
1
-
2013/08/13
First edition
2
-
2017/11/29
Support of SNMP
Support of MFR-2SDIGB/2SDOGB
Sec. 1-2
Secs. 2-1-1,
2-2, 2-3-5,
2-3-6, 5, 8-1-1
2
1
2018/08/29
Corrected Matrix Size Chart
Deleted AC adapters from consumable lists
Weight changed
Sec. 2-1-1
Secs. 11-1-3
11-1-4
Sec. 8-1-1

3
Precautions
Important Safety Warnings
[Power]
Caution
Operate unit only at the specified supply voltage.
Disconnect the power cord via the power plug only. Do not pull on the cable portion.
Stop
Do not place or drop heavy or sharp-edged objects on the power cord. A damaged
cord can cause fire or electrical shock hazards. Regularly check the power cord for
excessive wear or damage to avoid possible fire / electrical hazards.
Caution
Ensure the power cord is firmly plugged into the AC outlet.
[Grounding]
Caution
Ensure the unit is properly grounded at all times to prevent electrical shock.
Hazard
Do not ground the unit to gas lines, units, or fixtures of an explosive or dangerous
nature.
[Operation]
Hazard
Do not operate the unit under hazardous or potentially explosive atmospheric
conditions. Doing so could result in fire, explosion, or other hazardous results.
Hazard
Do not allow liquids, metal pieces, or other foreign materials to enter the unit. Doing so
could result in fire, other hazards, or a unit malfunction.
If a foreign material does enter the unit, turn the power off and immediately disconnect
the power cord. Remove the material and contact an authorized service representative
if damage has occurred.
[Transportation]
Hazard
Handle with care to avoid impact shock during transit, which may cause malfunction.
When you need to transport the unit, use the original or suitable alternative packing
material.

4
[Circuitry Access]
Do not remove covers, panels, casing, or access the circuitry with power applied to the
unit. Turn the power off and disconnect the power cord prior to removal. Internal
servicing / adjustment of unit should only be performed by qualified personnel.
Stop
Do not touch any parts / circuitry with a high heat factor.
Capacitors can retain enough electric charge to cause mild to serious shock, even after
the power has been disconnected. Capacitors associated with the power supply are
especially hazardous.
Hazard
Unit should not be operated or stored with cover, panels, and / or casing removed.
Operating the unit with circuitry exposed could result in electric shock / fire hazards or
a unit malfunction.
[Potential Hazards]
Caution
If abnormal odors or noises are noticed coming from the unit, immediately turn the
power off and disconnect the power cord to avoid potentially hazardous conditions. If
problems similar to the above occur, contact an authorized service representative
before attempting to operate the unit again.
[Rack Mount Brackets, Ground Terminal, and Rubber Feet]
Caution
To rack-mount or ground the unit, or to install rubber feet, do not use screws or
materials other than those supplied. Doing so may cause damage to the internal
circuits or components of the unit. If you remove the rubber feet that are attached to the
unit, do not reinsert the screws that secure the rubber feet.
[Consumables]
Caution
Consumable items that are used in the unit must be periodically replaced. For further
details on which parts are consumables and when they should be replaced, refer to the
specifications at the end of the Operation Manual. Since the service life of the
consumables varies greatly depending on the environment in which they are used,
such items should be replaced at an early date. For details on replacing consumable
items, contact your dealer.

5
OpenSSL
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CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL
DAMAGES (INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS ORSERVICES; LOSS OF USE,
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Copyright (C) 2014, 2015 Adobe Systems Incorporated (http://www.adobe.com/).
This Font Software is licensed under the SIL Open Font License, Version 1.1.
* All other copyrights are property of their respective owners.

6
Upon Receipt
MFR-4000 units and their accessories are fully inspected and adjusted prior to shipment. Check your
received items against the packing lists below. Check to ensure no damage has occurred during
shipment. If damage has occurred, or items are missing, inform your supplier immediately.
Main Unit
ITEM
QTY
REMARKS
MFR-4000
1
AC Cord
1 set
AC cable and retaining clip
Rack Mount Brackets
1 set
EIA standard type (Attached to unit.)
CD-ROM
1
Operation manual (PDF)
Quick Setup Guide
1
Input / Output Cards
ITEM
QTY
REMARKS
MFR-9SDI12G
1-8
9 SDI-input card
MFR-9SDO12G
1-8
9 SDI-output card
MFR-8SDIEX
1-8
8 SDI-input card
MFR-8SDOEX
1-8
8 SDI-output card
MFR-2SDIGB
1-8
8 SDI-input card (Gearbox 2ch built-in)
MFR-2SDOGB
1-8
8 SDI-input card (Gearbox 2ch built-in)
* The number of installed cards varies depending on the system configuration. See Sec. 2-1-1. “Matrix
Size Chart.”
Option (for MFR-4000)
ITEM
QTY
REMARKS
MFR-CPUA
1
Redundant CPU card
MFR-PSA
1 set
Redundant power supply unit (with AC cord
and AC cord retaining clip.)
MFR-16/40RU
MFR-16RUD
MFR-16/32/64RUW
MFR-18RU/RUA
MFR-39RU/RUA
MFR-16RUTA
1
Remote Control Unit
Interface Expansion Unit
ITEM
QTY
REMARKS
MFR-GPI
1
AC Adaptor *
1
With DC lock plug
AC Cord
1
Rack Mount Brackets
1 set
EIA standard type
LAN Cable (straight)
1
* Depending on date of production, AC adapter is supplied without DC lock plug, but with a DC cable
retaining clip.

7
Tally Manager Unit
ITEM
QTY
REMARKS
MFR-TALM
1
AC Adaptor *
1
With DC lock plug
AC Cord
1
Rack Mount Brackets
(optional)
1 set
Single- or Dual-unit type
EIA standard type
* Depending on date of production, AC adapter is supplied without DC lock plug, but with a DC cable
retaining clip.
Font Conventions
The following conventions are used throughout this manual:
Shaded text (such as ON) indicates parameter values in the menu.
Text enclosed by a square (such as ALARM, MODE) indicates front panel buttons on the
MFR-4000 or Remote Control Units.
References to the MFR Series Web-based Control Software are indicated by [Web-based
Control: XXX page].

8
Table of Contents
1. Prior to Starting...................................................................................................................................10
1-1. Overview ...................................................................................................................................10
1-2. Features....................................................................................................................................10
2. Panel Descriptions..............................................................................................................................11
2-1. MFR-4000 Front Panel..............................................................................................................11
2-1-1. Matrix Size Chart ...............................................................................................................12
2-2. MFR-4000 Rear Panel..............................................................................................................13
2-2-1. Interfaces...........................................................................................................................14
2-3. SDI Input/Output Cards.............................................................................................................16
2-3-1. MFR-9SDI12G...................................................................................................................16
2-3-2. MFR-9SDO12G .................................................................................................................16
2-3-3. MFR-8SDIEX.....................................................................................................................17
2-3-4. MFR-8SDOEX ...................................................................................................................17
2-3-5. MFR-2SDIGB.....................................................................................................................18
2-3-6. MFR-2SDOGB...................................................................................................................19
2-4. MFR-GPI...................................................................................................................................20
2-4-1. Front Panel ........................................................................................................................20
2-4-2. Rear Panel.........................................................................................................................21
2-4-3. Interfaces (MFR-GPI) ........................................................................................................22
2-4-4. Card Switches....................................................................................................................24
2-5. MFR-TALM................................................................................................................................25
2-5-1. Front Panel ........................................................................................................................25
2-5-2. Rear Panel.........................................................................................................................26
3. System Configuration Example..........................................................................................................27
3-1. Basic Configuration...................................................................................................................27
3-2. Configuring an MFR-TALM.......................................................................................................28
4. Menu Display Operation.....................................................................................................................31
4-1. STATUS....................................................................................................................................32
4-1-1. STATUS > INFO................................................................................................................32
4-1-2. STATUS > MFR-LAN.........................................................................................................33
4-1-3. STATUS > PC-LAN ...........................................................................................................33
4-1-4. STATUS > SLOT ...............................................................................................................33
4-1-5. STATUS > POWER...........................................................................................................34
4-1-6. STATUS > TEMPERATURE .............................................................................................34
4-1-7. STATUS > FAN .................................................................................................................35
4-1-8. STATUS > VERSION ........................................................................................................35
4-1-9. STATUS > ALARM ............................................................................................................35
4-2. SETTING...................................................................................................................................36
4-2-1. Swapping Active CPU........................................................................................................36
4-2-2. Turning ON/OFF an Input/ Output Card ............................................................................36
4-2-3. Changing Power Supply 2 Installation Status....................................................................37
4-2-4. Changing Menu Display Settings.......................................................................................38
5. Gearbox Feature (MFR-2SDIGB / 2SDOGB).....................................................................................39
5-1. MFR-2SDIGB / 2SDOGB Cards ...............................................................................................39
5-2. Available Conversions...............................................................................................................40
5-3. Conversion Settings..................................................................................................................40
5-3-1. Converting 3G SQD input to 2SI (MFR-2SDIGB)..............................................................40
5-3-2. Converting 2SI to SQD Output (MFR-2SDOGB)...............................................................41
5-3-3. Converting 12G-SDI Input to 3G-SDI 2SI (MFR-2SDIGB)................................................42
5-3-4. Converting 3G-SDI SQD to 12G-SDI Output (MFR-2SDOGB).........................................42
6. Serial / LAN Command Control..........................................................................................................43

9
6-1. Serial Interface..........................................................................................................................43
6-2. LAN Interface............................................................................................................................43
6-3. Control Commands...................................................................................................................44
6-3-1. Command Responses (Commands 1-6)...........................................................................45
6-3-2. Receiving Responses (Commands 1-6)............................................................................46
6-3-3. Channel Name Request Commands (7) ...........................................................................49
6-3-4. CPU Status Request Command (8)...................................................................................53
6-3-5. Destination Lock Status Request Command (9)................................................................54
6-3-6. Channel Name Import Commands (10).............................................................................55
7. Troubleshooting..................................................................................................................................56
8. Specifications and Dimensions ..........................................................................................................57
8-1. Unit Specifications.....................................................................................................................57
8-1-1. MFR-4000..........................................................................................................................57
8-1-2. MFR-GPI............................................................................................................................59
8-1-3. MFR-TALM ........................................................................................................................59
8-2. External Dimensions.................................................................................................................60
8-2-1. MFR-4000..........................................................................................................................60
8-2-2. MFR-GPI............................................................................................................................61
8-2-3. MFR-TALM ........................................................................................................................62
Appendix 1. I/ O Card Installation / Replacement ..................................................................................63
1-1. How to Install a New Card.........................................................................................................63
1-2. How to Replace a Card.............................................................................................................64
Appendix 2. Installation/ Replacement of MFR-CPUA (Option) ..................................................65
2-1. How to Install a New MFR-CPUA.............................................................................................65
2-2. How to Replace a CPU1 Card ..................................................................................................66
Appendix 3. Installation/ Replacement of...............................................................................................67
MFR-PSA (Option) .................................................................................................................................67
3-1. How to Install a New MFR-PSA................................................................................................67
3-2. How to Replace an MFR-PSA ..................................................................................................68
Appendix 4. Replacing the Menu Display...............................................................................................69

10
1. Prior to Starting
1-1. Overview
The MFR-4000 is a multi-format routing switcher that supports 12G-SDI, 3G-SDI, HD-SDI, SD-SDI,
and ASI signals. Inside the 6U case a matrix of up to 72 inputs/ 72 outputs can be configured. It
supports various functions such as the capability of linking multiple units, tally connections with
peripheral devices, and automatic source name tracking, to allow the units to be the core product in
small to medium size systems.
1-2. Features
Support for 12G-SDI, 3G-SDI, HD-SDI, and ASI signals with automatic signal recognition that
enables operation without concern for the type of signal. Changing the input/output card
enables support for SD-SDI signals.
One routing switcher can be virtually partitioned to build any theoretical hierarchy, which
creates possibilities for use in various operating forms.
Various crosspoint control functions such as Salvo, Take, Link, Level operation, and Chop
Tally linking with FOR-A’s video switchers (HANABI Series) and multi viewers. Source name
displays on video switchers and multi viewers can be switched in conjunction with switching
controlled in the main unit. MFR routers support TSL and Harris protocol, enabling linkage to
other companies' products.
Built-in webserver for remote control through a web browser
SNMP support enabling SNMP monitoring system configuration
Status monitoring for power supply, fan, CPU, SDI input/output, etc.
CPU board redundancy allowing monitoring of primary CPU board operation via the
secondary board. Real time and smooth switching over to secondary board without down time
in case of malfunctions, as well as stable remote control operation supported by network
redundancy
Power unit redundancy for stable power supply against power unit failure or power supply
troubles
Main unit front display of settings and alarms enabling the main unit to take over operation in
the event a remote environment goes down.
Matrix partition and level setting capabilities support a flexible control environment (maximum
of 128 units total including main unit)
Remote control panel connectivity for configuring a huge control panel
Interface expansion unit (MFR-GPI) for additional 128 (32 x 4) GPI/O and 4 serial ports (9-pin
D-sub, male)
MFR-TALM Tally Manager Unit is designed specifically to manage tally and signal name data
in the MFR system and exchange of this data with external devices such as video switchers,
multiviewers, etc. The unit performs the task of tally data computation, ordinarily undertaken
by the MFR main unit, to accelerate the task.
Allows conversions between 12G-SDI and Quad Link 3G-SDI signals, and between 2SI and
SQD, by installing optional MFR-2SDIGB and MFR-2SDOGB (Gearbox feature built-in) cards.