Forza ALU110 User manual

ALU110 16x7
FREESTANDING BOX GOAL
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PARTS LIST
37901
37934
Crossbar Connector Front & Back (2x)
Straight Bracket (4x)
38027
37879
Sidebar/Upright (4x)
38033
Corner Bracket (2x)
38038
L Bracket (2x) Upright Corner Joint (2x)
Crossbar/Backbar (4x)
38044
Upright Support (2x)
Corner Joint (4x)
38016
38022
M8 Spring Washers (16x)
38099
M8x20 Hex Bolt (16x)
38071
M10x25 Bolt (8x)
38055
M10x20 Bolt (54x)
38049
M10 Washer (62x)
38088
M8 Washer (10x)
38094
M10 Lock Nut (62x)
38077
M8 Lock Nut (5x)
38082
1.
M8x45 Bolt (5x)
38064
39005
Back Stanchion (2x)
39033
Stanchion Brace (2x)
39069
Stanchion Support (2x)
39089
Net Support (1x)
39093
Net Support (1x)
39121
Net Support Bracket (2x) Stanchion Socket L (1x)
39017
Cap (2x)
39149
Push & Twist Net Clips
38174
Bracket Push & Twist
Net Clips
39137
Stanchion D-ring (2x)
39145
Ratchet (2x)
39125
Ratchet Strap 2.5m (2x)
39129
Ratchet Strap 4.5m (2x)
39133
39021
Upright Stanchion Support (2x)
Stanchion Socket R (1x)
39016

HANDY EXTRAS
ADD-ONS
*IMPORTANT
Wrench
Step Ladder
Ratchet with Sockets Rubber Mallet
38122
Allen Key
Weights Wheels
1. Read through the instruction thoroughly before
assembling the goal.
2. Check parts for any defects prior to the assembly
of the goal.
3. Ensure due diligence is carried out and a risk
assessment followed prior to the assembly of the goal.
4. Safety/warning stickers must be visible at all times.
5. Goal must be anchored at all times.
6. Never climb on the net or the posts.
7. Ensure the goal is checked for any signs of damage
prior to use.
8. Use extreme caution when moving the goal.
9. Remove nets when the goals are not in use.
10. 2 people required for assembly.
2.
38116
M10x25 Bolt (8x)
38055
M10 Lock Nut (8x)
38077
M10 Washer (8x)
38088
38111
Water Tank 642mm (9x)
38105
Water Tank 911mm (1x)
Right Wheel (2x)
Left Wheel (2x)
17mm
13mm
17mm
13mm
6mm
2 PERSON ASSEMBLY
*IMPORTANT
Please note the box goal configuration does NOT require the following parts;
(38005) cross brace x2, (38127) Top side frame fixing x2, (38133) Bottom
side frame fixing, (37977) Side frame diagonal, (37955) Side frame top and (37994)
Side frame connector.

3.
38049
STEP 1 - Crossbar/Backbar (Fig. 1)
Fig.1
Layout the crossbar sections and backbar sections (37906)
and connector (37934).
Slide 2x M10x20 bolts (38049) into each crossbar section
and locate between the 2 pre-drilled holes. (fig.1).
On the backbar slide 3x M10 bolts (38049) into both backbar sections
(37906) locating 2 bolts between the 2 pre-drilled holes and 1 in the
centre of the section. See (fig.2).
Slot the connector (37934) into the crossbar (37906) ensuring
that the holes align.
Slot the connector (37934) into the backbar (37906) ensuring
that the holes align.
37906
37906
37934
STEP 2 - Crossbar/Backbar (Fig. 2)
Screw M8 hex bolt (38071) through crossbar into connector
(37934) ensuring the M8 spring washer (38099) is in place
as per diagram (fig.2).
Locate the straight bracket (38027) onto the pre-inserted M10
bolts and secure with M10 washers (38088) and nuts (38077).
Repeat step 2 for backbar.
STEP 3 - Attach Crossbar to Uprights (Fig. 3)
Slide 2x M10x20 bolts (38049) into the crossbar.
Slide 1x M10x2 (38049) into corner and 2x M10x25 (38055)
into upright as per (fig.3a).
Slide the corner joint into the crossbar and upright.
Repeat for other side.
Fig.2
Fig.3
Fig.3a
38016
38049
WEIGHTS - PLEASE NOTE!
If weights have been bought as an add-on slide into place before
step 2 as per diagram (fig.17)
*see add-ons for instructions*
38099
38071
38088
38077
38027
BACKBAR ONLY
38055

4.
38033
38077
38049
38088
Fig.4
Fig.5a
Fig.4a
STEP 4 - Fixing Crossbar to Uprights (Fig. 4)
STEP 5 - Attach Backbar to Sidebar (Fig. 5)
Locate the corner bracket (38033) over the pre-positioned
bolts. Place M10 washers (38088) over M10x20 bolts as
per diagram (fig.4a).
Secure in place using M10 nuts (38077).
Repeat for other side.
ATTENTION - ensure all joints are butted up to each other
before tightening.
STEP 6 - Fixing Backbar to Sidebar (Fig. 6)
Place stanchion socket (39017) over pre-positioned bolts.
Place M10 washers (38088) over stanchion socket bolts only,
leaving two bolts free on the backbar and sidebar.
See (fig.6 & fig.6a)
Secure in place using M10 nuts (38077).
Repeat for other side.
ATTENTION - ensure all joints are butted up to each other
before tightening.
ATTENTION, WEIGHTS – PLEASE NOTE!
If weights have been bought as an add-on slide into place
before securing corner as per diagram (fig.17)
*see add-ons for instructions*
Fig.6a
Fig.6
Slide 3x M10x20 bolts (38049) into the backbar.
Slide 4x M10x20 (38049) bolts into sidebar.
See (fig.5 & fig.5a)
Slide 2x M10x20 into corner.
Slide the corner joint into backbar and sidebar.
Repeat for other side. Fig.5

5.
STEP 8 - Fixing uprights to base (Fig. 8)
Locate the L bracket (38038) over the pre-positioned bolts.
Place M10 washers (38088) over bolts and secure in place
with M10 nuts (38077).
Locate the upright support (38044) over bolts.
Place M10 washers (38088) over bolts and secure with
M10 nuts (38077)
Repeat step 8 to secure other side.
ATTENTION – ensure all joints are butted up to each other
before tightening.
ATTENTION, WHEELS – PLEASE NOTE!
If wheels have been purchased as an add-on 4 fixing
bolts will need to be slid into the sidebar at this point.
*see add-ons for instructions on how to attach*
Fig.7
Fig.7a
Fig.7b
38049
38049
38022
STEP 7 - Connecting uprights to base (Fig. 7)
Slide 2x M10x20 bolts (38049) into upright corner joint see
diagram (Fig.7a)
Slide 2x M10x20 bolts (38049) into sidebar see diagram (Fig.7a)
Slide 2x M10x20 bolts (38049) into upright see diagram (Fig.7b)
Locate corner joint into upright and sidebar.
Fig.8
Fig.8a
38044
38038

6.
Step 9 – Fitting and securing back stanchion
to base (fig.9, fig.9a, fig.9b & fig.9c)
Slide back stanchion (39013) onto stanchion socket (39017)
see diagram (fig.9.)
Slide 2x M10x25 bolts (38055) down back stanchion to locate
in the slots of the stanchion support.
Locate upright support (39021) on pre-positioned bolts and place
M10 washers (38088) over bolts and secure with M10 nuts (38077)
see diagram (Fig.9a)
Locate stanchion brace (39057) on pre-positioned bolts and place
M10 washers (38088) over bolts and secure with M10 nuts (38077)
see diagram (fig.9b)
Repeat step 9 for the other side.
Fig.9
Fig.9a
Fig.9b
Fig.9c
39013
39021
39057

7.
Step 10 – Fitting and securing ratchet (fig.10 & fig.10a)
Slide 2x M10x20 bolts (38049) into back stanchion.
Locate ratchet (39125) over the 2 bolts.
Place M10 washers (38088) over bolts and secure in place with M10
nuts (38077) approximately 120cm from the top of the stanchion.
Repeat step 10 for the other side.
Fig.10
Fig.10a
39125 38088
38077
Step 11 – Fitting and securing stanchion support
(fig.11, fig.11b. fig.11c & fig.11d)
Slide 1x M10x20 bolt (38049) down the back stanchion.
Locate the stanchion support (39077) over the remaining M10 bolts
in the top corner of the goal and the M10 bolt in the back stanchion
with the strap relief facing outwards see diagram (Fig.11a & 11c.)
Place M10 washers (38088) over bolts and secure with M10
nuts (38077).
Repeat step 11 for the other side.
Fig.11
Fig.11a
39077

8.
Step 12 – Fitting and securing stanchion
D-ring (fig.12 & fig.12a)
Slide 2x M10x20 bolts (38049) into the back stanchion.
Locate the stanchion D-ring (39145) over the M10 bolts
at the top of the stanchion see diagram (fig.12)
Add the cap (39149) to the top of the
back stanchion.
Place M10 washers (38088) over the bolts and secure
with M10 nuts (38077) see diagram (fig.12a)
Fig.12
Fig.12a
39145
39077
Fig.11b
Fig.11c
39149

9.
Step 13 - Assemble and fit net support
(fig.13, fig.13a & 13b)
Slide net support (39081) into net support (39085) ensuring both
ends are facing the same way.
Place 1x M8 washer (39081) over 1x M8x45 bolt and locate the bolt
through the pre-drilled hole and secure with 1x M8 washer (39081)
and nut (38082).
Place 1x M8 washer (38094) over 4x M8x45 bolts (38064) and locate
through pre-drilled holes in the net support.
Locate net support brackets (39121) over M8x45 bolts prepositioned
in the net support.
Fig.13
Fig.13a
Fig.13b
39085
38064
39081
38094
38082
38064
38094
38082
39121
39121
Secure using 1x M8 washer (38094) and 1x M8 Nut (38083) per bolt.
Locate the assembled net support over the pre-positioned M10 bolts
on the backbar and sidebars.
Secure with 1x M10 washer (38088) and 1x M10 nut (38077) per bolt.

10.
F
O
R
Z
A
F
O
R
Z
A
F
O
R
Z
A
38174
Step 14 – Net. (Fig.14, fig.14a, & fig.14b)
Place the net over the frame, noting that the red tabs denote the top
corners of the net as per (fig.14.)
Attach the net using push and twist clips (38174) as per fig.14a.
Use push and twist brackets (39137) for the top corners of the goal
as per fig.14b.
Fix net in place over brackets using twist brackets (39137)
as per fig.14c.
Fig.14
Fig.14a
Fig.14c
Fig.14b

11.
Step 15 – Tensioning net. (Fig.15, fig.15a & fig.15b)
Take ratchet strap (39129) and clip to the back corner of the net,
Thread the end through the stanchion D-ring and the ratchet.
Take ratchet strap (39133) and clip it to the net at the same height
as the corner, in line with the centre of the crossbar straight bracket.
Thread the end through the stanchion D-ring and the ratchet.
Repeat this for the other side.
Use ratchet to tension net to the required position. When the
net is tight, attach the net to the net support using cable ties.
Fig.15
Fig.15a
Fig.15b
*ATTENTION –
DO NOT OVER TIGHTEN RATCHET OR NET.

12.
WHEELS
ADD-ONS
WEIGHTS
Ensure M10x25 Bolts (38055) have been slotted into place
whilst constructing the goal.
Place the Wheel Bracket over the prepositioned bolts.
Fix in place with 2x M10 Washer (38088) and 2x M10 Nuts (38077).
Ensure Wheels are fixed on the correct side of the goal. When the
wheels are not in use the handles must be facng away from the pitch.
Fig.16
Fig.17
Fig.17a
38077
38088
Fill Weights with sand or water to the
desired weight.
Slide weights into the Sidebar or Backbar
as per diagram in Fig. 17a.