FPG IL-C-DRW-A003 User manual

Refrigerated Milk Drawer

Part No. 26984 Rev. C May 2018 - 2 - Refrigerated Milk Drawer
Copyright © May 2018 Future Products Group Limited.
All rights reserved.
No part of this publication may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic,
mechanical, photocopying, recording or otherwise, without the prior
written permission of Future Products Group Ltd.

IL-C-DRW-A001/A003 - 3 - © Future Products Group
Table of Contents
INTRODUCTION................................................................................................................6
Welcome..........................................................................................................................................................6
Future Products Group (FPG)...................................................................................................................6
Guidance and Help....................................................................................................................................6
Warranty..........................................................................................................................................................6
Warranty Period ........................................................................................................................................6
Liability Exceptions....................................................................................................................................7
Specific Exclusions....................................................................................................................................7
Assessment...............................................................................................................................................7
Time Limit..................................................................................................................................................7
Caution......................................................................................................................................................7
OPERATION......................................................................................................................8
Cabinet Features ............................................................................................................................................8
Large Capacity..........................................................................................................................................8
Adjustable Guides.....................................................................................................................................8
Access Flap...............................................................................................................................................8
Control Panels...........................................................................................................................................9
Temperature Controller.............................................................................................................................9
Preparation .....................................................................................................................................................9
Load the Drawer........................................................................................................................................9
Power Supply..........................................................................................................................................10
Close the Drawer.....................................................................................................................................10
Turn on Main Switch................................................................................................................................10
Operating Routines......................................................................................................................................10
After Hours..............................................................................................................................................10
Cleaning..................................................................................................................................................10
De-frost Cycle..........................................................................................................................................10
TROUBLE SHOOTING....................................................................................................11
Fault Alarm Procedure.................................................................................................................................12
Dixell CA Fault.........................................................................................................................................12
CLEANING ......................................................................................................................13
Cautions........................................................................................................................................................13
Power......................................................................................................................................................13
Water.......................................................................................................................................................13
Exterior..........................................................................................................................................................13
Plastic and Metal Surfaces......................................................................................................................13
Drawer Runners......................................................................................................................................13
Louvers ...................................................................................................................................................13
Pre-filter...................................................................................................................................................13

Part No. 26984 Rev. C May 2018 - 4 - Refrigerated Milk Drawer
Interior...........................................................................................................................................................14
Empty the Drawer....................................................................................................................................14
Lift Out Plastic Guides.............................................................................................................................14
Lift Out Sloping Base Tray ......................................................................................................................14
Lift Out the Baffle Plate ...........................................................................................................................14
Cleaning Routines........................................................................................................................................15
Schedules................................................................................................................................................15
Removable Filter.....................................................................................................................................15
Condenser Radiator................................................................................................................................15
Inspection................................................................................................................................................15
Correction................................................................................................................................................15
INSTALLATION...............................................................................................................16
Regulations...................................................................................................................................................16
Compliance with Local Requirements .....................................................................................................16
Setting Up .....................................................................................................................................................16
Unpacking ...............................................................................................................................................16
Positioning the Cabinet ...........................................................................................................................16
Support Bolt.............................................................................................................................................16
Condensate Drain ...................................................................................................................................17
Cabinet Preparation ................................................................................................................................17
Power Supply and Earthing.....................................................................................................................17
Connection Terminals .............................................................................................................................17
Isolation...................................................................................................................................................17
Mains Lead....................................................................................................................................................17
Lead Replacement..................................................................................................................................17
SERVICING .....................................................................................................................18
Control Gear .................................................................................................................................................18
Control Gear Location.............................................................................................................................18
Control Gear Chassis..............................................................................................................................18
Heating Element......................................................................................................................................18
Drawer Catch Adjustment .......................................................................................................................18
Refrigeration.................................................................................................................................................19
Caution....................................................................................................................................................19
Removable Filters ...................................................................................................................................19
Condenser Radiator................................................................................................................................19
Access to Refrigeration Equipment.........................................................................................................19
Support Bolt.............................................................................................................................................20
Evaporator Access..................................................................................................................................20
Evaporator Fans......................................................................................................................................20
Temperature Probes ...............................................................................................................................20

IL-C-DRW-A001/A003 - 5 - © Future Products Group
Temperature Regulator XR40CX ............................................................................................................21
XR40CX Key Functions...........................................................................................................................22
XR40CX LED Functions..........................................................................................................................22
XR40CX Display the Set-point ................................................................................................................23
XR40CX Start a Manual Defrost.............................................................................................................23
FPG Settings...........................................................................................................................................25
Dixell Default Settings.............................................................................................................................25
XR40CX Hot Key....................................................................................................................................26
XR40CX Alarm Signals...........................................................................................................................27
XR40CX Alarm Recovery........................................................................................................................27
XR40CX Connections .............................................................................................................................27
SPECIFICATIONS ...........................................................................................................28
Mechanical....................................................................................................................................................28
Electrical .......................................................................................................................................................28
Controller Settings.......................................................................................................................................29
Changes from Dixell Defaults..................................................................................................................29
1. XR40CX Settings.............................................................................................................................29
NOTE......................................................................................................................................................29
Compliance...................................................................................................................................................30
Safety Aspects ........................................................................................................................................30
Operational Safety...................................................................................................................................30
Refrigeration Performance ......................................................................................................................30
Improvements...............................................................................................................................................30
On-going Development ...........................................................................................................................30
ELECTRICAL CIRCUIT DIAGRAMS...............................................................................31
Model: IL-C-DRW-A001/A003.................................................................................................................31
SPARE PARTS................................................................................................................32
Cabinet Serial Number............................................................................................................................32
MECHANICAL DRAWINGS.............................................................................................33
Model: IL-C-DRW-A001 ..........................................................................................................................33
Model: IL-C-DRW-A003 ..........................................................................................................................34

Part No. 26984 Rev. C May 2018 - 6 - Refrigerated Milk Drawer
INTRODUCTION
Welcome
REFRIGERATED CABINETS - INTRODUCTION
Future
Products
Group (FPG)
Welcome to the world of FPG! Our products are designed and engineered to
give you the optimal performance that you deserve with innovative visual
merchandising appeal.
We are confident that you will be delighted with your state of the art inline food
service cabinet, and that it will become a valued appliance in your store.
Guidance and
Help
Any new appliance can seem very complex and confusing at first glance. To
ensure you receive the utmost benefit from your new inline cabinet, there are
two things you can do.
•Before operating the cabinet, please read the instruction book carefully and
follow its recommendations. The time taken will be well spent. These
instructions both general and technical tell you how to operate and look after
your inline food service cabinet so that you can receive the full benefits that
this cabinet has to offer.
•These instructions cannot, however, cover all eventualities. If you are
unsure of any aspect of the installation, instructions or performance of your
cabinet, contact your dealer promptly or contact us via email to
[email protected].
Warranty
REFRIGERATED CABINETS - INTRODUCTION
Warranty
Period
Future Products Group Limited warrants, to the original purchaser of an FPG
manufactured food service cabinet that for ONE YEAR (12 months), from the
date of purchase, any defect in workmanship or material resulting in the product
malfunctioning while under correct use will be rectified.
The warranty is extended to THREE YEARS (36 months), for refrigeration
condenser units. Conditions apply, see Liability Exceptions.
Liability under this warranty is limited to replacing or repairing a part, without
charge.
Continued on next page

IL-C-DRW-A001/A003 - 7 - © Future Products Group
Warranty cont.
REFRIGERATED CABINETS - INTRODUCTION
Liability
Exceptions
Liability under this warranty does not include:
•Any loss, or damage or expenses directly or indirectly arising from use or
inability to use the product or from any other cause.
•Any part of the cabinet which has been subject to misuse, neglect,
alteration, incorrect installation, accident, or damage caused by
transportation, use of abrasive or caustic chemicals, flooding, fire or acts of
God.
•Damage, resulting from failure to have the cabinet regularly serviced every
three months by a refrigeration engineer. NB: You will be required to
provide copies of service records in the event of compressor failure.
•Any damage or malfunction resulting from the use of non-FPG supplied
spare parts.
Specific
Exclusions
The following are specifically excluded from warranty:
•Breakage of glass or plastic components or the replacement of gaskets.
•Maladjustment of the electronic refrigeration controller, by an unqualified
person.
•Failure resulting from a lack of routine compressor / radiator cleaning.
•Failure to re-assemble the cabinet correctly after cleaning.
•Fair wear and tear.
Assessment
The liability under this warranty is dependent on an assessment by FPG, to
determine the defect in workmanship or materials.
Time Limit
FPG does not guarantee that any service to be performed under this warranty
will be carried out within any particular time limit.
Caution
No warranty claim will be accepted unless authorised by FPG prior to
commencement of service.

Part No. 26984 Rev. C May 2018 - 8 - Refrigerated Milk Drawer
OPERATION
Cabinet Features
REFRIGERATED CABINETS - OPERATION
Large Capacity
The drawer has a large storage capacity.
It can be configured for an asortment of
product packaging.
Adjustable
Guides
The inclined, gravity feed base has
adjustable guides, so that products can be
consistently organised.
The products must be lifted into the access
flap section, so that spaces are retained for
ease of replacement.
Access Flap
The quick access front flap enables easy
removal of product, without needing the
drawer to be opened.
This avoids interference with the operator
space behind the counter.

IL-C-DRW-A001/A003 - 9 - © Future Products Group
Controls
REFRIGERATED CABINETS - OPERATION
Control Panels
The control on the front of the cabinet is fitted with:
•A mains Power Switch
•A refrigeration controller
Temperature
Controller
Only to be
adjusted by a
qualified service
technician.
The controller regulates the cabinet temperature
and controls the automatic defrost cycles.
The display indicates the temperature of the
returned air, entering the cooling coil, which will be
very close to the internal temperature of the cabinet.
The refrigeration gas pressure is also monitored, to protect the compressor from
damage resulting from a blocked radiator or loss of gas.
Preparation
REFRIGERATED CABINETS - OPERATION
Load the
Drawer
Pull the drawer forward to load it with pre-chilled
containers of milk, and other products.
Place a selection of products in the easy-access
flap section.
The cabinet is designed to maintain the
temperature of pre-chilled product at between 2
and 4C.
It is not a refrigerator, and consequently, if
warm product is introduced, there could be a
considerable delay before the temperature falls
to the normal operating level.
Continued on next page

Part No. 26984 Rev. C May 2018 - 10 - Refrigerated Milk Drawer
Preparation cont.
REFRIGERATED CABINETS - OPERATION
Power Supply
Ensure that power is connected to the cabinet.
Close the
Drawer
It is important to keep the drawer closed.
If the drawer is not fully closed, an even
temperature will not be maintained within
the cabinet.
Use the front flap to access product.
Opening it has little effect on product
temperature, but it is recommended to
close it after removing product.
Turn on Main
Switch
Turn on the main power switch, as shown earlier. The refrigeration condenser,
and the evaporator and drawer fans will run.
The temperature controller is pre-set to maintain the drawer temperatures at 2
- 4C. It should not need adjustment.
Operating Routines
REFRIGERATED CABINETS - OPERATION
After Hours
Ideally, cabinets should not be turned off after hours.
If the cabinet is turned off, move the products to cool storage, and allow the
cabinet to run for about half an hour before replacing the pre-chilled products.
Cleaning
It is recommended to clean the cabinet at the end of the working day, since it
needs to be shut down for this.
Once the cleaning is finished, turn the cabinet on again and let it cool down
before re-loading chilled product.
De-frost Cycle
The cabinet will de-frost automatically every four hours, starting from when the
cabinet is first turned on. If defrost is wanted at a particular time, you must turn
on the cabinet four hours before the first defrost required.
The cabinet should NOT be temperature tested within ½ hour of a de-frost
programme being completed.
If you suspect that the defrost system is not working properly, have it checked
by a qualified service person.
Operators must not attempt to adjust the refrigeration controller.

IL-C-DRW-A001/A003 - 11 - © Future Products Group
TROUBLE SHOOTING
FAULT
POSSIBLE CAUSE
REMEDY
Cabinet does not
operate/start
The mains isolating switch on
the wall, circuit breaker or fuses
are off at the power board
Turn isolating switch circuit
breaker or fuses on
High pressure switch tripped
Switch cabinet off and on.
Clean condenser and radiator
Check gas pressure
Low pressure switch tripped
The power switch on the cabinet
is OFF
Turn the power switch ON
The power switch is faulty
Have the switch replaced
Cabinet does not reach
correct temperature
The drawer is open
Close drawer and re-test
temperature after thirty minutes
Ventilation grills are blocked
Vacuum or remove blockage
Evaporator coil fins blocked
Clean coil fins of food etc.
Thermostat needs adjustment
Adjust controller
Ambient temperature > 25C
Adjust store air conditioning
Damaged drawer seal
Replace drawer seal
Evaporator coil iced up
De-ice coil
Condenser radiator blocked
Remove dust and debris
Controller faulty
Replace Dixell controller
Temperature probe damaged
Replace temperature probe
Auto defrost faulty
Have defrost settings checked
Fans not operating
Have fans checked/replaced
Excess external
condensation
Frame heating is not working
Check/replace power supply
Drawer hard to open
Debris in track
Clean door tracks (see cleaning)
Drawer runner damaged
Have runner replaced
Service
Personnel Only
The table entries in italics indicate actions to be taken only by qualified Service
Personnel.

Part No. 26984 Rev. C May 2018 - 12 - Refrigerated Milk Drawer
Fault Alarm Procedure
REFRIGERATED CABINETS - TROUBLE SHOOTING
Dixell CA Fault
If a “CA” fault alarm appears on the Dixell controller screen, take the following
action:
1. Turn off the power supply to the cabinet
2. Clean the condenser pre-filter or the condenser coil if the cabinet is not
equipped with a pre-filter
3. Turn on the power supply to the cabinet
4. If the cabinet does not cool, or if the “CA” fault alarm returns within
24Hrs, call for service.

IL-C-DRW-A001/A003 - 13 - © Future Products Group
CLEANING
Cautions
REFRIGERATED CABINETS - CLEANING
Power
ALWAYS TURN THE POWER SUPPLY OFF BEFORE CLEANING.
Water
THIS UNIT IS NOT WATERPROOF. DO NOT USE A WATER JET SPRAY TO
CLEAN THE INTERIOR OR EXTERIOR OF THIS CABINET.
Exterior
REFRIGERATED CABINETS - CLEANING
Plastic and
Metal Surfaces
Plastic or stainless steel surfaces should be cleaned with hot soapy water or a
good quality glass cleaner.
DO NOT clean surfaces with abrasive pads or cleaners as surfaces will be
damaged.
Drawer
Runners
With the drawer fully open, vacuum or brush away any debris in the runners,
located on each side.
Louvers
Use a vacuum cleaner to remove dust and fluff from
the ventilation louvers.
This will maintain the refrigeration efficiency, and
prevent overheating.
Pre-filter
The pre-filter should be removed and cleaned
regularly.
Hinge down the front panel to lift out the filter.
Knock off loose dirt and wash the filter in warm
soapy water, as required.

Part No. 26984 Rev. C May 2018 - 14 - Refrigerated Milk Drawer
Interior
REFRIGERATED CABINETS - CLEANING
Empty the
Drawer
Do NOT remove the drawer for routine
cleaning.
Open the drawer fully, and remove all
products.
Lift Out Plastic
Guides
The plastic guides just rest on the inclined
base tray, and can be lifted out for cleaning.
Individual sections may be unclipped from
the acrylic strip if required.
The acrylic strip must be toward the front of
the drawer, when re-assembled.
Lift Out Sloping
Base Tray
Note the position of the tray tabs and
chassis slots.
The tray will
slope down
towards the
front, when
inserted
correctly.
Lift Out the
Baffle Plate
With the flap open, lift out the baffle plate.
Sweep out, or use a vacuum cleaner, to
remove any debris from inside the drawer.
A Wet-and-Dry vacuum cleaner should be
used, since there is likely to be some water
in the drawer.

IL-C-DRW-A001/A003 - 15 - © Future Products Group
Cleaning Routines
REFRIGERATED CABINETS - CLEANING
Schedules
Regular cleaning schedules are required to maintain optimum performance.
Failure to carry out routine cleaning/servicing schedules will void the warranty on
the refrigeration equipment.
Removable
Filter
The air pre-filter must be kept
clean, to maintain efficient
refrigeration performance.
The filter is easily removed by
hinging down the spring-loaded
front panel.
Use a vacuum cleaner to
remove dust and fluff, and wash
if necessary.
Condenser
Radiator
For efficient refrigeration
performance, the condenser
radiator must be kept clean, (see
Servicing, Condenser Radiator).
Regular vacuuming will prevent a
build-up of dust and fluff, but
periodic cleaning of the fins, by
a refrigeration engineer, is
mandatory.
Inspection
As part of the cleaning routine, the controls, mechanical parts and electrical
wiring should be inspected for damage, deterioration or need of adjustment.
Correction
If any small faults are found, have them attended to promptly by a competent
serviceman. Don’t wait until they cause a complete breakdown.

Part No. 26984 Rev. C May 2018 - 16 - Refrigerated Milk Drawer
INSTALLATION
Regulations
REFRIGERATED CABINETS - INSTALLATION
Compliance
with Local
Requirements
It is very important that your cabinet is installed correctly and that the operation
is correct before use. Installation must comply with local electrical, health &
safety and hygiene requirements.
Setting Up
REFRIGERATED CABINETS - INSTALLATION
Unpacking
Unpack and check unit for damage and report any damage to the carrier and
supplier. Report any deficiencies to your supplier.
The cabinet is supplied fully assembled.
Positioning the
Cabinet
Ensure the cabinet location and any bench cut-
outs are made to the precise measurements
shown in the Mechanical Drawings.
Position the cabinet in its allocated working
position. Adjust each foot to set the height,
ensuring the cabinet is level from side to side
and front to back. (If this is not carried out, water
may accumulate in the cabinet well, and uneven
temperature distribution could also occur).
Support Bolt
To ensure stability of the cabinet
when the drawer is open, the
threaded plastic bolt must be
screwed upwards to contact the
joinery above the cabinet.
The legs must be adjusted
before the support bolt is
tightened.
Open or remove the drawer to access the support bolt, which is located at the
center-back of the cavity.
Rotate it clockwise until it contacts the joinery, using finger pressure only.
Continued on next page

IL-C-DRW-A001/A003 - 17 - © Future Products Group
Setting Up cont.
REFRIGERATED CABINETS - INSTALLATION
Condensate
Drain
The condensate drain outlet must be connected to a suitable drain. Exit holes
are provided underneath, and on either side of the cabinet.
A P-trap must be included in the piping, to prevent contaminated air from
entering the cabinet.
Cabinet
Preparation
Remove all tapes, ties and packers, used to prevent movement during transit.
Power Supply
and Earthing
The cabinet is supplied with a mains cable and three-pin plug. If the cabinet is
to be hard wired, this must only be done by a suitably qualified person.
Before connecting to the power supply, check that the local supply is correct to
that shown on the rating plate, located on the rear of the cabinet.
Connection
Terminals
The connection terminals are located
behind a removable panel.
WARNING-THIS APPLIANCE MUST BE
EARTHED/GROUNDED
Isolation
If the cabinet is not connected by a plug and socket, but is hard wired to the
mains supply, a means of isolation must be provided.
If a plug and socket are used, they should still be accessible after the cabinet is
installed.
Mains Lead
REFRIGERATED CABINETS - INSTALLATION
Lead
Replacement
If damaged, the mains lead must ONLY be replaced by a qualified service
person.

Part No. 26984 Rev. C May 2018 - 18 - Refrigerated Milk Drawer
SERVICING
Control Gear
REFRIGERATED CABINETS - SERVICING
Control Gear
Location
All control gear is located in the box behind the mains
switch.
Hinge down the spring loaded front panel to access it.
Remove two screws to release the back panel.
Control Gear
Chassis
The chassis houses the connecting blocks for the
refrigeration equipment, a fuse for the low power
items, and a 24V dc power supply for the anti-
condensation heating element.
See the circuit diagram for details.
The mains switch and refrigeration controller are
mounted on the front panel.
Heating
Element
An anti-condensation heating element is fitted inside frame of the cabinet.
The element is made from insulated resistance wire, and should last the life of
the cabinet. It is rated at 24V, 26W and is supplied from the 24V dc power
supply.
Drawer Catch
Adjustment
The male half of the drawer catch can be
adjusted by turning the screw shown.
Turn clockwise to increase latch strength.

IL-C-DRW-A001/A003 - 19 - © Future Products Group
Refrigeration
REFRIGERATED CABINETS - SERVICING
Caution
DO NOT attempt to service the refrigeration equipment without isolating
the cabinet at the main switch or unplugging it from the wall.
Removable
Filters
The cabinet is fitted with a removable
filter, which will catch most of the dust and
fluff, before it reaches the condenser
radiator.
This are easily removed and should be
cleaned regularly.
Shake or vacuum off accumulated debris
and wash in warm soapy water.
Condenser
Radiator
For efficient refrigeration performance,
the condenser radiator must be kept
clean. Failure to do this will lead to a
build-up of dust, and restricted airflow will
prevent the unit from working properly.
The compressor may overheat and the
cabinet temperature may rise. Be careful
not to bend or damage the soft aluminium
fins when vacuuming the radiator. If the
fins are flattened, airflow will be restricted
and overheating will result.
Regular vacuuming will prevent a build-up of dust and fluff, but three monthly
service checks, by a refrigeration engineer, are mandatory. These should include
cleaning the condenser radiator using compressed air.
Access to
Refrigeration
Equipment
Removable panels, on the right and rear
of the cabinet, provide further access to
the refrigeration equipment.
Continued on next page

Part No. 26984 Rev. C May 2018 - 20 - Refrigerated Milk Drawer
Refrigeration cont.
REFRIGERATED CABINETS - SERVICING
Support Bolt
The support bolt must be unscrewed if
the cabinet is to be removed from the
joinery, or access to the evaporator
fans, coil or probes is required.
Evaporator
Access
The drawer must be removed to access
the evaporator fans, coil and
temperature probes.
Pull the drawer fully forward and lift
upwards to disengage the runners.
The fan panel is secured with four
screws, and can be lowered after pulling
the bottom edge forward.
Evaporator
Fans
The fans are hard-wired, but the panel
can be rested on the runners whilst
servicing.
Take care not to trap the cables when
replacing the panel.
Temperature
Probes
There are two temperature probes on the cooling
coil.
The defrost termination probe is located between
the fins, at the top of the coil.
The temperature control probe is supported in
free air, below the coil. It responds to the return
air, (air-on) temperature.
Continued on next page