FPG IL-C-DRW-A003 User manual

Refrigerated Milk Drawer

Part No. 26984 Rev. C May 2018 - 2 - Refrigerated Milk Drawer
Copyright © May 2018 Future Products Group Limited.
All rights reserved.
No part of this publication may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic,
mechanical, photocopying, recording or otherwise, without the prior
written permission of Future Products Group Ltd.

IL-C-DRW-A001/A003 - 3 - © Future Products Group
Table of Contents
INTRODUCTION................................................................................................................6
Welcome..........................................................................................................................................................6
Future Products Group (FPG)...................................................................................................................6
Guidance and Help....................................................................................................................................6
Warranty..........................................................................................................................................................6
Warranty Period ........................................................................................................................................6
Liability Exceptions....................................................................................................................................7
Specific Exclusions....................................................................................................................................7
Assessment...............................................................................................................................................7
Time Limit..................................................................................................................................................7
Caution......................................................................................................................................................7
OPERATION......................................................................................................................8
Cabinet Features ............................................................................................................................................8
Large Capacity..........................................................................................................................................8
Adjustable Guides.....................................................................................................................................8
Access Flap...............................................................................................................................................8
Control Panels...........................................................................................................................................9
Temperature Controller.............................................................................................................................9
Preparation .....................................................................................................................................................9
Load the Drawer........................................................................................................................................9
Power Supply..........................................................................................................................................10
Close the Drawer.....................................................................................................................................10
Turn on Main Switch................................................................................................................................10
Operating Routines......................................................................................................................................10
After Hours..............................................................................................................................................10
Cleaning..................................................................................................................................................10
De-frost Cycle..........................................................................................................................................10
TROUBLE SHOOTING....................................................................................................11
Fault Alarm Procedure.................................................................................................................................12
Dixell CA Fault.........................................................................................................................................12
CLEANING ......................................................................................................................13
Cautions........................................................................................................................................................13
Power......................................................................................................................................................13
Water.......................................................................................................................................................13
Exterior..........................................................................................................................................................13
Plastic and Metal Surfaces......................................................................................................................13
Drawer Runners......................................................................................................................................13
Louvers ...................................................................................................................................................13
Pre-filter...................................................................................................................................................13

Part No. 26984 Rev. C May 2018 - 4 - Refrigerated Milk Drawer
Interior...........................................................................................................................................................14
Empty the Drawer....................................................................................................................................14
Lift Out Plastic Guides.............................................................................................................................14
Lift Out Sloping Base Tray ......................................................................................................................14
Lift Out the Baffle Plate ...........................................................................................................................14
Cleaning Routines........................................................................................................................................15
Schedules................................................................................................................................................15
Removable Filter.....................................................................................................................................15
Condenser Radiator................................................................................................................................15
Inspection................................................................................................................................................15
Correction................................................................................................................................................15
INSTALLATION...............................................................................................................16
Regulations...................................................................................................................................................16
Compliance with Local Requirements .....................................................................................................16
Setting Up .....................................................................................................................................................16
Unpacking ...............................................................................................................................................16
Positioning the Cabinet ...........................................................................................................................16
Support Bolt.............................................................................................................................................16
Condensate Drain ...................................................................................................................................17
Cabinet Preparation ................................................................................................................................17
Power Supply and Earthing.....................................................................................................................17
Connection Terminals .............................................................................................................................17
Isolation...................................................................................................................................................17
Mains Lead....................................................................................................................................................17
Lead Replacement..................................................................................................................................17
SERVICING .....................................................................................................................18
Control Gear .................................................................................................................................................18
Control Gear Location.............................................................................................................................18
Control Gear Chassis..............................................................................................................................18
Heating Element......................................................................................................................................18
Drawer Catch Adjustment .......................................................................................................................18
Refrigeration.................................................................................................................................................19
Caution....................................................................................................................................................19
Removable Filters ...................................................................................................................................19
Condenser Radiator................................................................................................................................19
Access to Refrigeration Equipment.........................................................................................................19
Support Bolt.............................................................................................................................................20
Evaporator Access..................................................................................................................................20
Evaporator Fans......................................................................................................................................20
Temperature Probes ...............................................................................................................................20

IL-C-DRW-A001/A003 - 5 - © Future Products Group
Temperature Regulator XR40CX ............................................................................................................21
XR40CX Key Functions...........................................................................................................................22
XR40CX LED Functions..........................................................................................................................22
XR40CX Display the Set-point ................................................................................................................23
XR40CX Start a Manual Defrost.............................................................................................................23
FPG Settings...........................................................................................................................................25
Dixell Default Settings.............................................................................................................................25
XR40CX Hot Key....................................................................................................................................26
XR40CX Alarm Signals...........................................................................................................................27
XR40CX Alarm Recovery........................................................................................................................27
XR40CX Connections .............................................................................................................................27
SPECIFICATIONS ...........................................................................................................28
Mechanical....................................................................................................................................................28
Electrical .......................................................................................................................................................28
Controller Settings.......................................................................................................................................29
Changes from Dixell Defaults..................................................................................................................29
1. XR40CX Settings.............................................................................................................................29
NOTE......................................................................................................................................................29
Compliance...................................................................................................................................................30
Safety Aspects ........................................................................................................................................30
Operational Safety...................................................................................................................................30
Refrigeration Performance ......................................................................................................................30
Improvements...............................................................................................................................................30
On-going Development ...........................................................................................................................30
ELECTRICAL CIRCUIT DIAGRAMS...............................................................................31
Model: IL-C-DRW-A001/A003.................................................................................................................31
SPARE PARTS................................................................................................................32
Cabinet Serial Number............................................................................................................................32
MECHANICAL DRAWINGS.............................................................................................33
Model: IL-C-DRW-A001 ..........................................................................................................................33
Model: IL-C-DRW-A003 ..........................................................................................................................34

Part No. 26984 Rev. C May 2018 - 6 - Refrigerated Milk Drawer
INTRODUCTION
Welcome
REFRIGERATED CABINETS - INTRODUCTION
Future
Products
Group (FPG)
Welcome to the world of FPG! Our products are designed and engineered to
give you the optimal performance that you deserve with innovative visual
merchandising appeal.
We are confident that you will be delighted with your state of the art inline food
service cabinet, and that it will become a valued appliance in your store.
Guidance and
Help
Any new appliance can seem very complex and confusing at first glance. To
ensure you receive the utmost benefit from your new inline cabinet, there are
two things you can do.
•Before operating the cabinet, please read the instruction book carefully and
follow its recommendations. The time taken will be well spent. These
instructions both general and technical tell you how to operate and look after
your inline food service cabinet so that you can receive the full benefits that
this cabinet has to offer.
•These instructions cannot, however, cover all eventualities. If you are
unsure of any aspect of the installation, instructions or performance of your
cabinet, contact your dealer promptly or contact us via email to
[email protected].
Warranty
REFRIGERATED CABINETS - INTRODUCTION
Warranty
Period
Future Products Group Limited warrants, to the original purchaser of an FPG
manufactured food service cabinet that for ONE YEAR (12 months), from the
date of purchase, any defect in workmanship or material resulting in the product
malfunctioning while under correct use will be rectified.
The warranty is extended to THREE YEARS (36 months), for refrigeration
condenser units. Conditions apply, see Liability Exceptions.
Liability under this warranty is limited to replacing or repairing a part, without
charge.
Continued on next page

IL-C-DRW-A001/A003 - 7 - © Future Products Group
Warranty cont.
REFRIGERATED CABINETS - INTRODUCTION
Liability
Exceptions
Liability under this warranty does not include:
•Any loss, or damage or expenses directly or indirectly arising from use or
inability to use the product or from any other cause.
•Any part of the cabinet which has been subject to misuse, neglect,
alteration, incorrect installation, accident, or damage caused by
transportation, use of abrasive or caustic chemicals, flooding, fire or acts of
God.
•Damage, resulting from failure to have the cabinet regularly serviced every
three months by a refrigeration engineer. NB: You will be required to
provide copies of service records in the event of compressor failure.
•Any damage or malfunction resulting from the use of non-FPG supplied
spare parts.
Specific
Exclusions
The following are specifically excluded from warranty:
•Breakage of glass or plastic components or the replacement of gaskets.
•Maladjustment of the electronic refrigeration controller, by an unqualified
person.
•Failure resulting from a lack of routine compressor / radiator cleaning.
•Failure to re-assemble the cabinet correctly after cleaning.
•Fair wear and tear.
Assessment
The liability under this warranty is dependent on an assessment by FPG, to
determine the defect in workmanship or materials.
Time Limit
FPG does not guarantee that any service to be performed under this warranty
will be carried out within any particular time limit.
Caution
No warranty claim will be accepted unless authorised by FPG prior to
commencement of service.

Part No. 26984 Rev. C May 2018 - 8 - Refrigerated Milk Drawer
OPERATION
Cabinet Features
REFRIGERATED CABINETS - OPERATION
Large Capacity
The drawer has a large storage capacity.
It can be configured for an asortment of
product packaging.
Adjustable
Guides
The inclined, gravity feed base has
adjustable guides, so that products can be
consistently organised.
The products must be lifted into the access
flap section, so that spaces are retained for
ease of replacement.
Access Flap
The quick access front flap enables easy
removal of product, without needing the
drawer to be opened.
This avoids interference with the operator
space behind the counter.

IL-C-DRW-A001/A003 - 9 - © Future Products Group
Controls
REFRIGERATED CABINETS - OPERATION
Control Panels
The control on the front of the cabinet is fitted with:
•A mains Power Switch
•A refrigeration controller
Temperature
Controller
Only to be
adjusted by a
qualified service
technician.
The controller regulates the cabinet temperature
and controls the automatic defrost cycles.
The display indicates the temperature of the
returned air, entering the cooling coil, which will be
very close to the internal temperature of the cabinet.
The refrigeration gas pressure is also monitored, to protect the compressor from
damage resulting from a blocked radiator or loss of gas.
Preparation
REFRIGERATED CABINETS - OPERATION
Load the
Drawer
Pull the drawer forward to load it with pre-chilled
containers of milk, and other products.
Place a selection of products in the easy-access
flap section.
The cabinet is designed to maintain the
temperature of pre-chilled product at between 2
and 4C.
It is not a refrigerator, and consequently, if
warm product is introduced, there could be a
considerable delay before the temperature falls
to the normal operating level.
Continued on next page

Part No. 26984 Rev. C May 2018 - 10 - Refrigerated Milk Drawer
Preparation cont.
REFRIGERATED CABINETS - OPERATION
Power Supply
Ensure that power is connected to the cabinet.
Close the
Drawer
It is important to keep the drawer closed.
If the drawer is not fully closed, an even
temperature will not be maintained within
the cabinet.
Use the front flap to access product.
Opening it has little effect on product
temperature, but it is recommended to
close it after removing product.
Turn on Main
Switch
Turn on the main power switch, as shown earlier. The refrigeration condenser,
and the evaporator and drawer fans will run.
The temperature controller is pre-set to maintain the drawer temperatures at 2
- 4C. It should not need adjustment.
Operating Routines
REFRIGERATED CABINETS - OPERATION
After Hours
Ideally, cabinets should not be turned off after hours.
If the cabinet is turned off, move the products to cool storage, and allow the
cabinet to run for about half an hour before replacing the pre-chilled products.
Cleaning
It is recommended to clean the cabinet at the end of the working day, since it
needs to be shut down for this.
Once the cleaning is finished, turn the cabinet on again and let it cool down
before re-loading chilled product.
De-frost Cycle
The cabinet will de-frost automatically every four hours, starting from when the
cabinet is first turned on. If defrost is wanted at a particular time, you must turn
on the cabinet four hours before the first defrost required.
The cabinet should NOT be temperature tested within ½ hour of a de-frost
programme being completed.
If you suspect that the defrost system is not working properly, have it checked
by a qualified service person.
Operators must not attempt to adjust the refrigeration controller.