Framo Morat COMPACTA MS12 User manual

Mounting instructions
Slip-on geared motors
COMPACTA MR6, MS12, MR30, AG160
Please read the mounting instructions prior to any work!
MS 12 AG 160
MR 30
MR 6

2
Revision
Date Chapter Description Responsible
15/10/2012
Creation
05/09/2013
3.6 / 7.1
Rephrased
F. Milkau
20/03/2014
All types together
F. Milkau
Revision 2014-03-20
© Framo Morat GmbH
Franz-Morat-Strasse 6
D – 79871 Eisenbach
Phone: [phone] - 880
Fax:[phone] - 88333
E-Mail: [e-mail]
Internet: www.framo-morat.de

Table of contents
3
1 Table of contents
1Table of contents ...................................................................3
2General....................................................................................5
2.1 Mounting instructions..................................................................5
2.2 Symbols, abbreviations, terminology..........................................5
2.3 Explanation of symbols...............................................................6
2.4 Limitation of liability ....................................................................7
2.5 Customer service........................................................................8
2.6 Copyright protection ...................................................................8
3Safety ......................................................................................9
3.1 Intended use...............................................................................9
3.2 Rationally foreseeable misuse....................................................9
3.3 Responsibility of the operator...................................................10
3.4 Responsibility of the personnel.................................................11
3.5 Personnel requirements ...........................................................11
3.6 Personal protection equipment.................................................12
3.7 Hazards ....................................................................................12
3.7.1 Risks due to thermal hazards...................................................13
3.8 Spare parts ...............................................................................13
3.9 Behaviour in case of hazards and accidents............................13
3.10 Labelling ...................................................................................14
4Technical specifications .....................................................15
4.1 Operating conditions.................................................................15
4.2 Storage requirements...............................................................15
4.3 Equipment identification ...........................................................16
4.4 Disposal....................................................................................16
5Construction and function..................................................16
5.1 Scope of delivery......................................................................16
5.2 Components overview..............................................................17
17
6Transportation......................................................................18
6.1 Transportation inspection .........................................................18
6.2 Packaging materials .................................................................18
7Mounting...............................................................................19
7.1 Electrical commissioning ..........................................................21
8Setting...................................................................................22

Table of contents
4
8.1 Setting MR 6 .............................................................................22
8.2 Setting 22
8.3 Setting MS12, MR 30, AG 160 .................................................24
8.4 Commissioning .........................................................................26
8.5 Overview of the switching ranges.............................................26
9Operation ..............................................................................27
10 Maintenance..........................................................................27
11 Failures..................................................................................27
11.1 What to do in case of failures ...................................................27
11.2 Failures table ............................................................................27
12 Annex.....................................................................................28
13 Index......................................................................................28

General
5
2 General
2.1 Mounting instructions
The mounting instructions provide all necessary information for
safe and efficient handling and mounting of the motor. It is an
integral part of the motor and must be kept at hand, in order to be
accessible at any time for the operating staff.
Compliance with all safety information and mounting instructions of
this manual is a prerequisite for a safe work with the motor.
For this reason the staff is to read thoroughly and understand
these mounting instructions before carrying out any work.
Furthermore, all local accident prevention regulations and general
safety provisions in force at the place of operation of the equipment
are to be complied with.
2.2 Symbols, abbreviations, terminology
This document uses symbols, abbreviations and terms having the
following meaning:
Explanation about situations
►List
– List
1 Position number
1. Operation step
Refers to a document included in the supplied documentation. The
location of the document is given in italics behind the symbol.

General
6
2.3 Explanation of symbols
Warnings and safety instructions The warning and safety instructions in this manual are indicated
with pictograms and highlighted with a grey background.
In addition, warning and safety instructions that indicate
fundamental hazards begin with signal words indicating the extent
of the damages. They are structured as follows:
SIGNAL WORD!
Origin of the hazard.
Consequences in case of ignorance of the hazard.
– Behaviour instructions to prevent the hazard.
►Comply imperatively with all warning and safety instructions!
►When working, always act carefully to avoid accidents, injury to
persons and damages to materials!
The pictograms combined with the signal words have the following
meanings:
WARNING!
...indicates a hazardous situation which could lead to injuries
or material damages if it is not prevented
CAUTION!
...indicates a hazardous situation which could lead to minor
injuries if it is not prevented
BEWARE!
...indicates a hazardous situation which could lead to
material damages if it is not prevented

General
7
Hints and recommendations
NOTICE!
...highlights hints and recommendations for efficient and
trouble-free operation.
Particular safety instructions
The following pictograms are used together with safety instructions
to indicate particular hazards:
... hazards due to hot surfaces.
Risk of burns and skin injuries due to heat in case of non
compliance with the safety instructions.
... hazards due to electricity.
Risk of severe or even lethal injuries in case of non
compliance with the safety instructions.
2.4 Limitation of liability
All information and instructions in this manual have been compiled
taking account of the applicable standards and regulations, the
latest state of technology and our many years of experience.
The manufacturer shall not be liable for damages due to:
►Non-compliance with the mounting instructions
►Unintended use
►Operation by non properly trained and instructed personnel
►Modifications carried out by the user
►Technical changes
►Use of non-approved spare parts
.
The obligations agreed upon in the delivery contract, the General
Terms and Conditions, the delivery conditions of the manufacturer
and the legal regulations in force at the time of the conclusion of
the contract apply.

General
8
Warranty The manufacturer guarantees the correct functioning of the
process technology used and the performance parameters
identified.
The guarantee period begins at the fault-free handover.
During the guarantee period, the cover of the terminal box or of the
limit switch systems may be opened only for connecting the motor.
Any further disassembly releases the manufacturer of any
guarantee obligation.
Wear parts The wear parts are all components that are in direct contact with
the material to be processed in case of normal intended use.
These components are excluded from the warranty and from
claims for defects, since their signs of wear are due to normal
operation.
2.5 Customer service
Our customer service is at your disposal for technical information.
You can reach it at the phone number
0160 – 94184444 (please note that the usual fee will arise!)
around the clock.
You can get information about the contact partner in charge of your
region by phone; he can be reached at any time by telefax, e-mail
or via the Internet.
2.6 Copyright protection
This document is protected by copyright.
The unauthorised transfer of the manual to third parties, copies of
any kind and form, even as excerpts, as well as the use and/or
disclosure of the contents without the written consent of the
manufacturer is not permitted.
Infringements will lead to compensation. We reserve the right to
further claims.

Safety
9
3 Safety
This section presents all safety aspects for the protection of the
user and of the operator against any possible hazard and for the
safe and trouble-free operation of the equipment.
Significant risks may appear in case of non-compliance with the
stated mounting instructions, warnings and safety instructions.
3.1 Intended use
The motor is intended exclusively for the following purpose of use
in the industry:
The slip-on geared motor COMPACTA is intended exclusively for
driving machines, devices and plants that are not used for
conveying living beings.
WARNING!
Hazard due to use for non-intended purposes!
Any use other than the intended use of the appliance may
lead to hazardous situations.
– Use by principle the motor only according to its
intended use, as stated in this document, complying
especially with the operating limits stated in the
Technical Specifications.
– Any further or different use of the motor is forbidden.
– Remodelling, refitting or changing of the appliance or
parts of it with the intention to alter the functionality or
scope of use of the motor is forbidden.
►Claims of any kind due to damages caused by use for non-
intended purposes are excluded.
►Only the user will be liable for any damages caused by use for
non-intended purposes.
3.2 Rationally foreseeable misuse
WARNING!
Risk of injury due to misuse!
A misuse of the motor may lead to hazardous situations for
persons and to serious property damages.
– Refrain from any misuse of the appliance.

Safety
10
3.3 Responsibility of the operator
Operator The operator is any natural or legal person using the motor or
making it accessible to third parties for use, and who is responsible
during the use for the safety of the user, of the personnel or of the
third parties.
Obligations of the operator The motor is used in the industry. Therefore, the operator of the
motor is subject to the legal obligations concerning occupational
safety.
In addition to the warnings and safety instructions of this manual,
the safety, accident prevention and environmental protection
provisions applicable to the field of operation of the appliance must
be adhered to.
The operator must in particular:
►inform himself about the applicable occupational safety
regulation.
►implement the necessary rules of conduct for the operation of
the motor at the place of installation by means of mounting
instructions.
►during the whole usage time of the motor, the operator must
check regularly whether the mounting instructions created by
him correspond with the current status of the regulations.
►if necessary, adapt the mounting instructions to the new
provisions, standards and conditions of use.
►determine the responsibilities for the installation, operation,
maintenance and cleaning of the motor in a clear and
unambiguous way.
►make sure that all staff working with or at the motor have read
and understood the mounting instructions. Furthermore, he has
to train the staff periodically for the handling of the appliance
and to inform them about the possible risks.
►provide the staff in charge of working with or at the motor with
the mandatory and recommended protective equipment.
The operator is also responsible for keeping the motor always in
perfect technical condition.

Safety
11
3.4 Responsibility of the personnel
The slip-on geared motor COMPACTA is used for industrial
purposes. Therefore, the personnel are subject to the legal
obligations concerning occupational safety.
In addition to the warnings and safety instructions of this manual,
the safety, accident prevention and environmental protection
provisions applicable to the field of operation of the appliance must
be adhered to.
The personnel must in particular:
►inform themselves self about the applicable occupational safety
regulation.
►comply with the rules of conduct for the operation of the motor
at the place of installation stated in the mounting instructions.
►adhere to the responsibilities defined for the installation,
operation, maintenance and cleaning of the motors.
►have read entirely and understood the mounting instructions
before starting any work.
►use the mandatory and recommended protective equipment.
Furthermore, any person working with or at the motor is
responsible for keeping the motor always in perfect technical
condition.
3.5 Personnel requirements
Basics Only persons able to carry out their work in a correct and reliable
way and meeting the requirements applicable to the respective
case are authorised to perform any activity with or at the motor.
►Persons whose reaction capability is impaired, e.g. through
drugs, alcohol or medication are not allowed to carry out
whatever work.
►During work, always adhere to the age and profession-specific
provisions in force at the work site.
Qualification
WARNING!
Risk of injury in case of insufficient qualification!
Improper working may lead to injury to persons and
damages to materials.
– Whatever activity may only be performed by persons
having the required training, the necessary knowledge
and the experience.
Trained personnel Trained personnel means persons who have been informed in a
comprehensive and verifiable way by the operator about the tasks
entrusted to them and about the possible risks

Safety
12
Specialised personnel Specialised personnel means persons who, due to their
professional training, knowledge and experience, and to their
knowledge of the applicable provisions, are able to carry out
correctly the work they are entrusted with, to recognise possible
risks on their own and to avoid injury to persons or damage to
property.
Specialised electricians Any work at the electrical equipment may by principle be carried
out only by specialised electricians.
Specialised electricians means persons who, due to their
professional training, knowledge and experience, and to their
knowledge of the applicable provisions, are able to carry out
correctly work at the electrical equipment, to recognise possible
risks on their own and to avoid injury to persons or damage to
property due to electricity.
Unauthorised persons
WARNING!
Risk of injury for unauthorised persons!
Non-trained persons do not know the risks in the working
area and are considered as unauthorised persons.
– Keep unauthorised persons away fro the working
area, in case of doubt approach these persons and
instruct them to leave the working area.
– Interrupt the work activities as long as unauthorized
persons are present in the working area.
3.6 Personal protection equipment
During transportation and mounting, safety shoes are to be worn.
3.7 Hazards
The motor has undergone a risk assessment. The identified
hazards have been eliminated as far as possible and the detected
risks have been reduced. Nevertheless, the inspection system
showed residual risks, which are described in the following section.
►Comply imperatively with the warnings and safety instructions
of this section and of the operating sections in order to avoid
possible damages to health and hazardous situations.

Safety
13
3.7.1 Risks due to thermal hazards
Hot surfaces
CAUTION!
Risk of burns due to hot surfaces!
Contact with hot components may cause burns.
– Before starting any work, make sure that the motor
cooled down/heated up to ambient temperature.
3.8 Spare parts
WARNING!
Risk of injury due to wrong spare parts!
Faulty spare parts may affect seriously safety and lead to
damages, malfunctions, and up to the total breakdown.
– Use exclusively original spare parts.
Original spare parts can be purchased from your local agent or
directly from the manufacturer.
3.9 Behaviour in case of hazards and accidents
Preventive measures ►Be always prepared for accidents and fire.
►Keep first-aid equipment (first-aid kit, blankets, etc.) and fire
extinguishers at hand.
►Familiarise the personnel with the accident signalling, first-aid
and rescue equipment.
►Always keep access routes clear for rescue vehicles.
Whenever necessary, act
appropriately ►Initiate first-aid actions.
►Rescue the affected people from the danger zone.
►Inform the supervisor of the place of use.
►In case of severe injuries, call for medical help and alert the fire
service.
►Always keep access routes clear for their use as escape routes.

Safety
14
3.10 Labelling
The following symbols and information labels are placed on the
motor to indicate possible risks.
WARNING!
Risk of injury due to illegible labels!
Illegible labels lead to unrecognisable risk sources and may
lead to hazardous situations for persons or lead to damages
to property.
•Keep the labels clean and legible at any time.
•Replace defective labels immediately.

Technical specifications
15
4 Technical specifications
Please also refer to the separated specific data sheet in addition to
the technical specifications
4.1 Operating conditions
Operating life Item Value Unit
Service life, max. 3000 - 5000 operating hours
4.2 Storage requirements
Storage conditions Store by principle the motor only under the following conditions:
►Do not store outdoors
►Store in a dry and dust-free place
►Do not expose to aggressive media
►Protect from direct sun light
►Avoiding mechanical shocks and vibrations
►Storage temperature 5 °C to 45 °C
►Relative air humidity max. 60 %
In case of storage longer than 3 months, check regularly the
general condition of all elements and of the packaging. If
necessary, refresh or renew the preservation.
Item Value Unit
Temperature range 0 to + 60 °C
Relative air humidity 0 to 60
Without condensation
%
Avoid direct moisture,
dust accumulation
and frost.
Do not operate in
strong electrical and
magnetic fields!
Do not operate in a
potentially explosive
environment!

Construction and function
16
NOTICE!
Adhere imperatively to the storage indications exceeding
these requirements that are stated on the packages!
4.3 Equipment identification
The equipment identification is clearly visible on the nameplate
of the motor.
4.4 Disposal
Dispose of the motor in compliance with the regulations, but not
in the domestic waste. Framo Morat GmbH takes back and
recycles free of charge all motors, provided they have been
manufactured by Framo Morat GmbH and the customer delivers
them at the Framo Morat GmbH premises. If the national laws
in force require other services, we adapt our services in
compliance with these provisions.
5 Construction and function
The slip-on geared motors COMPACTA MRS12, MR30 and
AG160 are made of a motor block.
These motors are designed exclusively for integration in complex
plants whose intended use is not the conveying of living beings.
The manufacturer assumes no responsibility for the mounting in
compliance with the intended use. This responsibility lies with the
sole manufacturer of the plant.
5.1 Scope of delivery
The motors have been developed and manufactured under the
sole responsibility of Framo Morat GmbH.
Scope of delivery:
Element Quantity
Motor 1
Mounting instructions 1
Technical data sheet 1
Electrical diagram 1

17
5.2 Components overview
Motor Ref. Description
MR6 1 Motor
2 Limit switch system
3 Reduction gear
MS12 1 Motor
2 Limit switch system
3 Reduction gear
MR30 1 Motor
2 Limit switch system
3 Reduction gear
AG160 1 Motor
2 Limit switch system
3 Reduction gear
MS 12 MR 30 AG 160
MR 6

Transportation
18
6 Transportation
CAUTION!
Risk of injury!
Risk of injury due to a transported item falling down.
Wear safety shoes during transportation.
6.1 Transportation inspection
Upon receipt of the delivery, check immediately the condition of the
received items for completeness and damages.
In the event of externally recognizable transportation damages:
►Do not accept the delivery or only under reserve.
►Note the extent of the damages on the transportation
documents and on the delivery note of the transport company.
►File a complaint.
NOTICE!
Claim any damage immediately upon receipt of the goods.
Claims for transportation damages may only be filed within
the reclamation periods in force.
6.2 Packaging materials
Handling of the packaging The transported items are packaged in a safe and environmentally
sound manner, according to the expected transport conditions. The
packaging protects the components against damages and
corrosion until the beginning of the assembly.
►Remove the packaging and transportation protections only
before mounting.
►Dispose of the packaging material in compliance with the local
provisions in force.
BEWARE!
Environmental damages due to improper disposal!
Packaging materials are valuable raw materials that can be
used again or reconditioned and recycled.
– Always dispose of the packaging material in an
environmentally friendly way.
– Adhere to the local provisions, if necessary assign a
specialized firm for the disposal.

Mounting
19
7 Mounting
The motor may be mounted exclusively by specialised electricians.
WARNING!
Risk of injury for unauthorised persons!
Non-trained persons do not know the risks in the working
area and are considered as unauthorised persons.
– Keep unauthorised persons away fro the working
area, in case of doubt approach these persons and
instruct them to leave the working area.
– Interrupt the work activities as long as unauthorized
persons are present in the working area.
Danger!
Risk of injury due to electrical current!
Possible serious injuries due to electrical current.
– Before working on bare terminals or at the open
terminal box, make sure that the power supply is
switched off and secured against unintentional
switching on.
– Only connect the motor to a network equipped with
operating circuit breakers.
CAUTION!
Risk of burns due to hot surfaces!
Contact with hot components may cause burns.
– Do not touch the motor while it is in operation.
(temperatures up to 90 degrees!)
– Before starting any work, make sure that the
components cooled down/heated up to ambient
temperature.
NOTICE!
The strength class of the fastening screws must be at least
8.8. The correct torque and screwing depth in the housing
can be found in Table 1.

Mounting
20
BEWARE!
Respect the correct screw length, since a wrong length
would damage the housing.
Type Torque Min. screwing
depth Max. screwing depth
MR6 14 NM 10 mm 15 mm
MS12 14 NM 10 mm 12 mm
MR30 25 NM 12 mm 15 mm
AG160 25 NM 12 mm 16 mm
(Table 1)
Mount the motor with the four screws, without mechanical tensions.
Comply with the above-mentioned torques.
BEWARE!
Risk of damages to the bearings and securing rings
– Do not mount attachments such as couplings or chain
wheels with the help of impacts or shocks.
Drive shaft forces
BEWARE!
Risk of damages to the drive shaft
– The authorised forces on the drive shaft can be found
in Table 2.
The following forces on the drive shaft are authorised:
Type Radial load Axial load X
MR 6 1500 N 750 N 20 mm
MS12 1500 N 750 N 20 mm
MR30 2000 N 1000 N 20 mm
AG160 2000 N 1000 N 25 mm
(Table 2)